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Mitsubishi J-Series Jeep Workshop Repair Service Manual 1953-1998 J55 J25 PDF - MMTBSJ5398NPES.zip

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This complete service and repair manual, featuring Electrical Wiring Diagrams, covers Mitsubishi J-Series Jeeps from 1953 to 1998 and contains every technical detail needed to service, troubleshoot, fix, and rebuild these vehicles just like a professional technician would.


The Mitsubishi J-Series Jeeps 1953-1998 full mechanical manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


MAKE: Mitsubishi


YEAR: 1953-1998


MDOEL: ā€œJā€ Series Jeep


J-55 Series: Civilian (J55-56-57-58-59)


J-25 Series: Military (J25-A-A2-A3-K)


PRODUCT DETAILS:


Total Pages: 328 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


General Vehicle Data


Jeep VIN Decoding


Vehicle Inspection Points


Lubrication Points: Chassis & Steering


Oil: Transmission-Transfer-Differential-Steering


Jacking Lift Point Locations


Jack Stand Location Points


Complete Vehicle Dimensions J55-56-57-58-59


Series Civilian


Complete Vehicle Dimensions J25 A-A2-A3- (A) Series Military


General Maintenance & SettingS


Engine Overview Specification


Tools Required


Valve Clearance Settings


Injection Pump Timing


Engine Idle Setting


Engine Compression Test


Crankcase Timing Gear Front Oil Seal Replacement


Oil Pan Gasket Replacement


Oil Pressure Testing & Filter Replacement


Engine Oil Cooler (Option)


Fuel System


Fuel Filter Water Drain


Fuel Line Air Purging


Fuel Cutoff Solenoid Testing


Injection Pump Inspection


Boost Compensator Valve Testing (Turbo Engine)


Injection Nozzle Testing


Injection Nozzle Line System


Injection Nozzle Overhaul


Fuel Injection Pump Assembly Non-Turbocharged


Injection Pump Removal


Fuel Injection Pump Assembly: Turbocharged


Fuel Gage Sending Unit


Fuel Tank System: Civilian Models


Fuel Tank System: Military Models


Accelerator & Throttle Cable Assemblies


Fuel Filter Cartridge Replacement


Coolant SyStem


Coolant System Flushing


General Specifications & Capacities


Thermostat Replacement & Testing


Clutch Fan & Drive Belt


Water Pump Replacement


Radiator Replacement


Water Pump Overhaul


Intake-Exhaust-Turbocharget


Air Cleaner Components


Intercooler (Turbocharged Engines)


Turbocharger Removal & Replacement


Intake & Exhaust Manifolds


Exhaust System Diagram & Components


Turbocharger Overhaul (Turbocharged Engines)


Engine Electrical Components & Circuit Diagrame


Alternator Output & Core Line Voltage


Alternator Replacement


Starter Motor & Solenoid


Glow Plug Circuits Diagram & Test Procedure


Water Temperature Sensor Testing Procedure


EGR & Glow Plug Control Unit Troubleshooting


Glow Relay & Glow Plug Removal


Emission Control & EGR System


Engine & Related Parts Overhaul


Required Tools


Detailed Engine & Parts Specifications


Torque Specification


Engine Removal


Cylinder Head & Valve Train Overhaul


Flywheel & Components


Oil System & Oil Pump Overhaul


Timing Gears & Camshaft


Engine Block- Piston-Crankshaft Overhaul


Cylinder Sleeve Replacement


Engine Assembly


Starter Overhaul


Alternator Components


Vacuum


Pump


Clutch & Transmission


Pedal Height


System Air Bleeding


Pedal & Linkage System


Clutch Hydraulic System


Clutch Master Cylinder


Transmission Specifications


Oil Servicing: Transmission & Transfer Case


Transmission Shift Control System


Transmission Removal


Clutch System


Clutch Disk & Pressure Plate Replacement


Transmission Major Components


Driveshaft System


Removal & Installation


Driveshaft Warpage Inspection


Front & Rear U-Joint Replacement


10. Front Axel & Differential


Front Axel Specifications


Tools


Wheel Alignment


Front Axle Backlash & Axel Inspection


Oil Level


Front Hub Assembly


Knuckle Assembly


Front Axel Shafts


Front Differential Carrier


Front Differential Carrier Overhaul


Rear Axel & Differential


Front Axel Specifications


Tools


Inspection & Oil Level


Axel Shafts Overhaul


Differential Carrier Inspection


Differential Overhaul


12 Front & Rear Suspension


Front Suspension Specification


Front Suspension Assembly & Components


Front Leaf Spring Overhaul


Rear Suspension Specifications


Rear Suspension Assembly


Rear Leaf Spring Overhaul


Rear Stabilizer bar


13. Brake System


Brake Pedal Height Adjustment


System Air Bleeding & Brake Shoe Adjustment


Brake Lining & Drum Specification


Brake Pedal System Components


Brake Master Cylinder 7 Brake Booster Components


Master Cylinder Rebuild


Brake Vacuum Pump


Front Drum Brakes


Front Wheel Cylinder


Rear Drum Brake: Civilian


Rear Wheel Cylinder: Civilian


Rear Drum Brake: Military


Rear Wheel Cylinder: Military


Parking Brake Inspection


Parking Brake Cable System


Parking Drum Brake System


Mitsubishi J-Series Jeeps Repair Service Manual 1953-1998

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