Komatsu PC600 PC600LC Hydraulic Excavator Workshop Repair Service Manual PDF PC600-6 PC600LC-6 PC600-7 PC600LC-7 PC600-8 PC600LC-8 - MKMTSPC600LC.zip
A full-service repair manual—complete with electrical wiring diagrams—for the Komatsu Hydraulic Excavators PC600-6, PC600LC-6, PC600-7, PC600LC-7, PC600-8, and PC600LC-8, containing every technical detail needed to service, troubleshoot, overhaul, and rebuild these machines the way professional technicians do.
The workshop service and repair manual for Komatsu Hydraulic Excavators PC600-6, PC600LC-6, PC600-7, PC600LC-7, PC600-8, and PC600LC-8 covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 6,609 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
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MAIN SECTIONS
GEN00013-01 - Hydraulic Excavator PC600-7 Field Assembly Instruction....3
COVER....3
FOREWORD....4
CONTENTS....5
SPECIFICATIONS....6
FIELD ASSEMBLING....7
ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE....8
TRANSPORTATION....10
PACKING STYLE FOR TRANSPORTATION....10
LIST OF TOOLS FOR FIELD ASSEMBLING....14
STANDARD TIGHTENING TORQUE....15
A. ASSEMBLY OF BASE MACHINE....19
A-1. INSTALLATION OF LEFT AND RIGHT TRACK FRAMES....20
A-2. INSTALLATION OF TRAVEL PIPE....23
A-3. INSTALLATION OF TOP GUARD....25
A-4. INSTALLATION OF REARVIEW MIRROR....26
A-5. INSTALLATION OF HANDRAIL....29
A-6. INSTALLATION OF STEP....32
A-7. INSTALLATION OF LEFT SIDE STEP....33
A-8. STICKING SEAT TO COUNTERWEIGHT....34
A-9. REMOVAL OF MUFFLER TAIL PIPE....35
A-10. INSTALLATION OF COUNTERWEIGHT....36
A-11. INSTALLATION OF MUFFLER TAIL PIPE....37
A-12. INSTALLATION OF ORBCOMM ANTENNA (IF EQUIPPED)....38
A-13. INSTALLATION OF STEP LIGHT....39
A-14. EXTENSION OF TRACK FRAME GAUGE....41
A-15. INSTALLATION OF TRAVEL PIPING COVER....45
A-16. TESTING TRACK SHOE TENSION....46
A-17. INSPECTION OF OIL AMOUNT AND WATER AMOUNT....49
A-18. PARTS TO BE TOUCHED UP AFTER FIELD ASSEMBLY....51
B. ASSEMBLING OF WORK EQUIPMENT....52
B-1. ASSEMBLY OF BOOM FOOT PIN, BOOM CYLINDER FOOT PIN....53
B-2. ASSEMBLY OF BOOM ASSEMBLY....54
B-3. INSTALLATION OF BOOM CYLINDER FOOT....55
B-4. INSTALLATION OF BOOM CYLINDER HOSES....56
B-5. INSTALLATION OF HOSES FROM CHASSIS ALONG TOP OF BOOM....57
B-6. ASSEMBLY OF BOOM CYLINDER....58
B-7. ASSEMBLY OF ARM CYLINDER....59
B-8. INSTALLATION OF ARM CYLINDER HOSES....60
B-9. INSTALLATION OF ARM ASSEMBLY....61
B-10. INSTALLATION OF BUCKET CYLINDER HOSES BETWEEN BOOM AND BUCKET CYLINDER....63
B-11. INSTALLATION OF BUCKET....64
B-12. CONNECTION OF WORK EQUIPMENT GREASE PIPING....65
B-13. CONNECTION OF WORK EQUIPMENT WIRING....66
B-14. GREASING AFTER ASSEMBLING WORK EQUIPMENT....68
M. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION OF ASSEMBLY....69
M-1. INSPECTION OF OIL LEVEL IN HYDRAULIC TANK AND REFILL....70
M-2. REPLACEMENT OF RETURN FILTER (STANDARD FILTER TO FLUSHING FILTER)....72
M-3. FLUSHING OF HYDRAULIC CIRCUIT....75
FIELD ASSEMBLY INSPECTION REPORT (BACKHOE)....77
GEN00043-04 - Hydraulic Excavator PC600-8, PC600LC-8 Field Assembly Instruction....90
FOREWORD....90
CONTENTS....91
SPECIFICATIONS....94
PRECAUTIONS FOR FIELD ASSEMBLY....95
DISPOSAL OF REMOVED PARTS....96
ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE....97
KIT LAYOUT DIAGRAM....98
TRANSPORTATION....99
LIST OF TOOLS FOR FIELD ASSEMBLING....104
TIGHTENING TORQUE....106
A. ASSEMBLY OF CHASSIS....112
A-1. Installation of Left and Right Track Frames....113
A-2. Installation of Travel Pipe....117
A-3. Installation of Operator Cabs Left Handrail....119
A-4. Installation of Operator Cabs Door Stopper and Striker....120
A-5. Installation of Rearview Mirror....122
A-6. Installation of Handrail....126
A-7. Installation of Step....129
A-8. Installation of Left Side Step....130
A-9. Sticking Sheet to Counterweight....131
A-10. Installation of Counterweight....132
A-11. Installation of Step Light....133
A-12. Installation of Travel Piping Cover....135
A-13. Testing Track Shoe Tension....139
A-14. Check Fuel, Coolant and Oil Levels....142
B. ASSEMBLING OF WORK EQUIPMENT....146
B-1. Assembly of Arm Cylinder....147
B-2. Connection of Arm Cylinder Hoses....148
B-3. Installation of Boom Cylinder....149
B-4. Installation of Boom Foot Dust Seal....150
B-5. Assembly of Boom Assembly....151
B-6. Installation of Boom Cylinder Hoses....152
B-7. Installation of Hoses from Chassis Along Top of Boom....153
B-8. Connection of Boom Cylinder Head....154
B-9. Installation of Arm Assembly....155
B-10. Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder....157
B-11. Installation of Bucket....158
B-12. Connection of Work Equipment Grease Piping....159
B-13. Connection of Work Equipment Wiring....160
B-14. Greasing after Assembling Work Equipment....162
B-15. Bleeding Air from Work Equipment Circuit....163
B-16. Parts to be Touched up After Field Assembly....164
M. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION OF ASSEMBLY....166
M-1. Inspection of Oil Level in Hydraulic Tank and Refill....167
M-2. Replacement of Return Filter (Standard Filter to Flushing Filter)....169
M-3. Flushing of Hydraulic Circuit....172
M-4. Error Code....174
M-5. Operating Method of Monitoring....179
D. ASSEMBLING OF COUNTERWEIGHT REMOVER....184
D-1. Sticking Sheet to Counterweight....185
D-2. Adjustment of Shims for Counterweight....186
D-3. Greasing....191
D-4. Installation of Counterweight Remover....192
D-5. Installation of Covers....193
D-6. Installation of Clamps....194
D-7. Installation of Hoses....197
D-8. Bleeding Air from Counterweight Remover Circuit....198
D-9. Installation of Counterweight....199
D-10. Check of Operation....201
Field Assembly Inspection Report (Backhoe)....202
SEAM022100 - Hydraulic Excavator PC600-6, PC600LC-6 avance Operation & Maintenance Manual....228
SEAM022108T - Hydraulic Excavator PC600-6, PC600LC-6 Operation & Maintenance Manual....462
COVER....462
FOREWORD....463
FOREWORD....464
SAFETY INFORMATION....467
INTRODUCTION....469
DIRECTIONS OF MACHINE....469
BREAKING-IN THE NEW MACHINE....469
PRODUCT INFORMATION....470
MACHINE SERIAL NUMBER PLATE AND ITS LOCATION....470
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION....470
SERVICE METER LOCATION....471
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR....471
CONTENTS....472
SAFETY....476
SAFETY INFORMATION....477
SAFETY LABELS....479
LOCATION OF SAFETY LABELS....480
SAFETY LABELS....481
SAFETY INFORMATION....486
SAFETY RULES....486
IF ABNORMALITIES ARE FOUND....486
WORKING WEAR AND PERSONAL PROTECTIVE ITEMS....486
FIRE EXTINGUISHER AND FIRST AID KIT....486
SAFETY EQUIPMENT....486
KEEP MACHINE CLEAN....487
KEEP OPERATOR'S COMPARTMENT CLEAN....487
LEAVING OPERATOR'S SEAT WITH LOCK....487
HANDRAILS AND STEPS....488
MOUNTING AND DISMOUNTING....488
NO PERSONS ON ATTACHMENTS....488
BURN PREVENTION....489
FIRE PREVENTION AND EXPLOSION PREVENTION....489
ACTION IF FIRE OCCURS....490
WINDSHIELD WASHER FLUID....490
FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION....490
ATTACHMENT INSTALLATION....491
ATTACHMENT COMBINATIONS....491
CAB WINDOW GLASSES....491
UNAUTHORIZED MODIFICATIONS....491
SAFETY AT JOBSITE....491
WORKING ON LOOSE GROUND....491
DISTANCE TO HIGH VOLTAGE CABLES....492
ENSURE GOOD VISIBILITY....492
VENTILATION FOR ENCLOSED AREA....493
SIGNALMAN'S SIGNAL AND SIGNS....493
EMERGENCY EXIT FROM OPERATOR'S CAB....493
ASBESTOS DUST HAZARD PREVENTION....493
SAFETY MACHINE OPERATION....494
STARTING ENGINE....494
CHECKS BEFORE STARTING ENGINE....494
SAFETY RULES FOR STARTING ENGINE....494
STARTING ENGINE IN COLD WEATHER....494
OPERATION....496
CHECKS BEFORE OPERATION....496
SAFETY RULES FOR CHANGING MACHINE DIRECTIONS....496
SAFETY RULES FOR TRAVELING....497
TRAVELING ON SLOPES....497
OPERATIONS ON SLOPES....498
PROHIBITED OPERATIONS....499
OPERATIONS ON SNOW....500
PARKING MACHINE....501
TRANSPORTATION....502
LOADING AND UNLOADING....502
SHIPPING THE MACHINE....502
BATTERY....503
BATTERY HAZARD PREVENTION....503
STARTING ENGINE WITH BOOSTER CABLES....504
TOWING....505
SAFETY RULES FOR TOWING....505
LIFTING OBJECTS WITH BUCKET....506
SAFETY RULES FOR LIFTING OBJECTS....506
SAFETY MAINTENANCE INFORMATION....507
WARNING TAG....507
KEEP WORK PLACE CLEAN AND TIDY....507
APPOINT LEADER WHEN WORKING WITH OTHERS....507
STOP ENGINE BEFORE CARRYING OUT MAINTENANCE....508
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....509
PROPER TOOLS....509
ACCUMULATOR....509
PERSONNEL....510
ATTACHMENTS....510
WORK UNDER THE MACHINE....510
NOISE....510
WHEN USING HAMMER....510
WELDING WORKS....511
REMOVING BATTERY TERMINALS....511
SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....511
DO NOT DISASSEMBLE RECOIL SPRINGS....511
SAFETY RULES FOR HIGH-PRESSURE OIL....512
PRECAUTION FOR HIGH FUEL PRESSURE....512
SAFETY HANDLING HIGH-PRESSURE HOSES....512
PRECAUTION FOR HIGH VOLTAGE....512
WASTE MATERIALS....513
AIR CONDITIONER MAINTENANCE....513
COMPRESSED AIR....513
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....513
OPERATION....514
MACHINE VIEW ILLUSTRATIONS....515
OVERALL MACHINE VIEW....515
CONTROLS AND GAUGES....516
DETAILED CONTROLS AND GAUGES....517
MONITORING SYSTEM....517
SWITCHES....531
CONTROL LEVERS AND PEDALS....537
SUN ROOF....540
WINDSHIELD....541
EMERGENCY EXIT FROM OPERATOR'S CAB....544
DOOR LOCK....544
CAP WITH LOCK....545
HOT AND COOL BOX....546
LUGGAGE BOX....546
ASHTRAY....547
AIR CONDITIONER CONTROLS....548
RADIO....554
AUXILIARY ELECTRIC POWER....559
FUSE....559
CIRCUIT BREAKER....560
CONTROLLERS....561
TOOL BOX....561
GREASE PUMP....562
ACCUMULATOR....565
MACHINE OPERATIONS AND CONTROLS....566
BEFORE STARTING ENGINE....566
STARTING ENGINE....580
AFTER STARTING ENGINE....584
STOPPING THE ENGINE....590
MACHINE OPERATION....591
STEERING THE MACHINE....595
SWINGING....597
WORK EQUIPMENT CONTROLS AND OPERATIONS....598
WORKING MODE....599
PROHIBITED OPERATIONS....600
GENERAL OPERATION INFORMATION....602
TRAVELING ON SLOPES....603
ESCAPE FROM MUD....605
RECOMMENDED APPLICATIONS....606
BUCKET REPLACEMENT....607
PARKING MACHINE....609
CHECK AFTER SHUT OFF ENGINE....610
MACHINE INSPECTION AFTER DAILY WORK....610
LOCKING....611
TRANSPORTATION....612
PRECAUTIONS FOR TRANSPORTATION....612
LIFTING MACHINE....612
SHIPPING MACHINE INFORMATION....613
TRANSPORTATION POSTURE....614
PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE....619
COLD WEATHER OPERATION....621
COLD WEATHER OPERATION INFORMATION....621
AFTER DAILY WORK COMPLETION....623
AFTER COLD WEATHER SEASON....623
LONG TERM STORAGE....624
BEFORE STORAGE....624
DURING STORAGE....624
AFTER STORAGE....624