John Deere 5085E 5090E 5090EL 5100E (FT4) 5E LV Tractor Workshop Repair Service Manual PDF (TM134519) - MJODTM134519.zip

A full factory-grade service and repair guide covering John Deere Tractors 5085E, 5090E, 5090EL, and 5100E (FT4) models built for the North American market (Serial Numbers F_400001- ), packed with every technical detail needed to keep up, fix, and service these machines just like a dealer-trained technician would.

Contained within this John Deere 5E LV Tractors 5085E, 5090EL, 5100E, 5090E workshop service repair manual are:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm134519 - 5085E, 5090E, 5090EL, and 5100E (FT4)Tractors Repair Technical Manual.pdf

tm134519 - 5085E, 5090E, 5090EL, and 5100E (FT4)Tractors Repair Technical Manual.epub

Total Pages: 1,021 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

General Specifications

Fuel and Lubricants

Serial Number Locations

Engine

Engine

Cooling System

Fuel, Air Intake, Exhaust, and Cooling

Fuel System

Air Intake System

Air Exhaust System

Electrical

Battery, Starter and Alternator

Electrical System Components

Wiring Harnesses

Drive Systems and Transmissions

Separation and Clutch Housing

PR Transmission

Clutch Assembly

Differential

Final Drives

Rear PTO

Mechanical Front Wheel Drive

Steering and Brakes

Steering

Brakes

Hydraulics

Hydraulic Pump and Filter

Hydraulic Oil Cooler

Rockshaft

Rear Selective Control Valve

Mid-Mount Selective Control Valve

Hydraulic Lines

Miscellaneous

3-Point Hitch

Fenders

Hood

Cab/Open Operator Station

Seat and Support

Control Console and Panel

Roll-Gard

Cab Components

Air Conditioning System

Heating System

Special Tools

Dealer Fabricated Tools

tm134519 - 5085E, 5090E, 5090EL, and 5100E (FT4) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Work In Ventilated Area

Recognize Safety Information

Avoid Backover Accidents

Prevent Machine Runaway

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Use a Safety Chain

Work in Clean Area

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Avoid Harmful Asbestos Dust

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Handle Fuel Safely—Avoid Fires

Prepare for Emergencies

Handle Fluids Safely—Avoid Fires

Avoid High-Pressure Fluids

Install All Guards

Use Proper Lifting Equipment

Illuminate Work Area Safely

Live With Safety

Service Machines Safely

Support Machine Properly

Remove Paint Before Welding or Heating

Park Machine Safely

Stay Clear of Rotating Drivelines

Follow Safety Instructions

Use Proper Tools

Service Tires Safely

Keep ROPS Installed Properly

Construct Dealer-Made Tools Safely

Practice Safe Maintenance

Understand Signal Words

Replace Safety Signs

Avoid Heating Near Pressurized Fluid Lines

Wear Protective Clothing

Handling Batteries Safely

Service Accumulator Systems Safely

Handle Agricultural Chemicals Safely

Service Cooling System Safely

Use Steps and Handholds Correctly

Deliver Safely

Transport Tractor Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Service Front-Wheel Drive Tractor Safely

Do Not Open High-Pressure Fuel System

Group 10: General Specifications

Regions and Country Versions

Features and Accessories

Machine General Specifications

Drain and Refill Capacities

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Group 15: Fuel and Lubricants

Filling Fuel Tank

Filling Diesel Exhaust Fluid (DEF) Tank

Alternative and Synthetic Lubricants

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

John Deere COOL-GARD™ II Coolant Extender

Water Quality for Mixing with Coolant Concentrate

Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines

Disposal of Diesel Exhaust Fluid (DEF)

Refilling Diesel Exhaust Fluid (DEF) Tank

Storing Diesel Exhaust Fluid (DEF)

Testing Diesel Exhaust Fluid (DEF)

Testing Coolant Freeze Point

Extended Diesel Engine Oil Service Intervals

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines

John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Oil Filters

Fuel Filters

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

Biodiesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Supplemental Diesel Fuel Additives

Multipurpose Extreme Pressure (EP) Grease

Mixing of Lubricants

Lubricant Storage

Transmission, Steering, Brake, Hydraulic, and Gear Case Oil

Oilscan™ and CoolScan™

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number

Engine Serial Number

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioner Compressor Serial Number Location

Cab Serial Number

Section 20: Engine

Group 05: Engine

Essential or Recommended Tools

Other Material

Specifications

Engine Repair

Remove Engine

Install Engine

Section 30: Fuel, Air Intake, Exhaust, and Cooling

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair

Replace Fuel Level Sender—Cab

Replace Fuel Level Sender—Open Operator Station

Remove, Inspect, and Install Fuel Tank—Cab and Open Operator Station

Replace Fuel Filters

Remove and Install Fuel Primer Pump Assembly

Remove, Inspect and Install Fuel Cooler

Replace Fuel Strainer and In-Line Check Valve

Inspect and Replace Fuel System Lines—Cab and Open Operator Station

Group 15: Air Intake System

Specifications

Turbocharger Repair

Remove, Inspect and Install Air Cleaner Elements—Axial Type

Remove and Install Air Cleaner—Axial Type

Remove Turbocharger

Install Turbocharger

Remove, Inspect and Install Charge Air Cooler (CAC)

Group 20: Exhaust System

Specifications

Remove and Install Exhaust Pipe

Remove and Install Aftertreatment Device

Group 10: Cooling System

Engine Water Pump Repair

Drain Coolant

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Replace Belt Tensioner

Remove and Install Viscous Clutch

Group 25: Aftertreatment System

Specifications

Service Equipment and Tools

Fuel Dosing Aftertreatment Device Repair and Adjustment—Use Component Technical Manual

DEF Dosing Aftertreatment Devices Repair and Adjustment—Use Component Technical Manual

Remove and Install DEF Tank

Remove and Install DEF Dosing Injector

Remove and Install Aftertreatment Device (ATD)

Remove and Install DEF Decomposition Tube

Remove and Install Selective Catalyst Reduction (SCR) Canister

Replace DEF Tank Header

Replace DEF Dosing Unit Pump

Group 40: SCR Covers and Shields

Remove SCR Covers and Shields––OOS

Install SCR Covers and Shields––OOS

Remove and Install SCR Covers and Shields––OOS, Side Exhaust

Remove SCR Covers and Shields––Cab

Install SCR Covers and Shields—Cab

Remove and Install SCR Covers and Shields––Cab, Side Exhaust

Section 40: Electrical

Group 05: Battery, Starter and Alternator

Starter Repair

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Remove and Install Alternator

Group 10: Electrical System Components

Specifications

Remove and Install Electrical Shifter Pod

Replace Key Switch—Open Operator Station

Replace Key Switch—Cab

Replace Light Switch

Replace Speakers

Replace Antenna

Replace Turn Signal Switch

Replace Instrument Cluster

Replace Rear PTO Switch—Open Operator Station

Replace Rear PTO Switch—Cab

Replace Fuel Level Sender—Open Operator Station

Replace Fuel Level Sender—Cab

Replace Wiper Control Switch

Replace Wiper Motor

Replace Hand Throttle Position Sensor (OOS)

Replace Hand Throttle Position Sensor (Cab)

Replace Foot Throttle Position Sensor

Replace Park Switch

Replace Speed Lever Neutral Switch—PR Transmission with Creeper

Replace Creeper Lever Position Sensor

Replace Blower Control Switch

Replace A/C Deicing Switch

Replace A/C On/Off Switch

Replace HVAC Resistor

Replace A/C High/Low Pressure Switch

Replace Dome Light

Replace Left Door Switch

Replace Seat Switch—Open Operator Station

Replace Seat Switch—Cab

Replace Load Center—Open Operator Station

Replace Load Center—Cab

Replace Electrohydraulic Control Unit (EHC)—OOS

Replace Electrohydraulic Control Unit (EHC)—Cab

Replace Engine Control Unit (ECU)

Replace Start Relay

Replace Neutral Relay

Replace Top Shaft Speed Sensor

Replace Wheel Speed Sensor

Replace Enable Pressure Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Clutch Pedal Position Sensor

Replace Clutch Disengage Switch

Replace Rear PTO Speed Sensor

Replace Forward Neutral Reverse (FNR) Switch

Replace Brake Pedal Switch

Replace High/Low Shifter Switch—PowrReverser Transmission

Replace Mid-Mount SCV 3rd Function Switch

Replace Multi-Function Control Lever Switch

Replace Mid-Mount SCV Solenoid—If Equipped

Replace Clutch Enable Solenoid

Replace Transmission Forward (Low) Solenoid Valve

Replace Transmission Forward (High) Solenoid Valve

Replace Transmission Reverse Solenoid Valve

Replace PTO Solenoid Valve

Replace EH MFWD Solenoid

Replace EH MFWD Switch

Replace Seat Height Control Switch

Replace Headlight Bulb

Replace Warning Light Bulb—Cab

Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Cab

Replace Tail Light and/or Warning Light Bulb—Open Operator Station

Replace Work Light Bulb—OOS

Replace Work Light Bulb—Cab