John Deere 5300 5400 5500 Tractor Technical Workshop Service & Repair Manual PDF Download (TM4542) - tm4542 - 5300, 5400 and 5500 tractors Technical Manual.pdf
This all-in-one technical manual covers everything you need, featuring full electrical wiring diagrams for John Deere Tractors 5300, 5400 and 5500. Packed with complete shop-level guidance, it walks you through maintaining, diagnosing, servicing and repairing these machines just as professional mechanics do — covering Operation, Diagnosis, Tests, Troubleshooting, Repair and Service.
The workshop technical diagnostics, service, repair and test manual for John Deere Tractors 5300, 5400 and 5500 contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4542 - 5300, 5400 and 5500 tractors Technical Manual.pdf
tm4542 - 5300, 5400 and 5500 tractors Technical Manual.epub
Total Pages: 1,546 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety
General Specifications
Machine Specifications
Fuel, Lubricants and Coolant
Serial Number Locations
Engine - Repair
Removal and Installation of Engine Components
Fuel and Air Intake Systems - Repair
Fuel System
Speed Control Linkage
Air Intake System
Electrical System - Repair
Battery, Starting Motor and Alternator
Switches and Sending Units
Wiring Harnesses
Power Train - Repair
Removal and Installation of Power Train Components
Clutch
Hi-Lo System (24/24-Speed Transmission)
Power Take-Off
Differential
Final Drives
Mechanical Front Wheel Drive
MFWD Clutch - 12/12-Speed Transmission
MFWD Clutch - 24/24-Speed Transmission
Transmission
Steering And Brake Systems - Repair
Steering System
Brake System
Hydraulic System - Repair
Hydraulic Pump and Filter
Rockshaft
Selective Control Valves
Miscellaneous - Repair
Front Axle (Without MFWD)
Front Wheel Bearings
Three-Point Hitch
Operator's Cab and Open Operator's Station - Repair
Removing and Installing the Operator's Cab
Removing and Installing the Open Operator's Station
Controls and Instruments
Air Conditioning System
Operators's Cab
Operator's Seat
Electrical System - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Wiring Diagrams - 5300, 5400 and 5500 Tractors
Power Train - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Steering and Brake Systems - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System - Operation and Tests
Component Location
Theory of Operation
Diagnosis
Tests
Adjustments
Hydraulic System Schematics
Air Conditioning System- Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Special Tools - Self-Manufactured
Manufacturing the Tools
tm4542 - 5300, 5400 and 5500 tractors
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety
Recognize Safety Information
Understand Signal Words
“Important” Information
“Note” Information
Follow Safety Instructions
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service Cooling System Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Dispose of Waste Properly
Use Safety Lights and Devices
Practice Safe Maintenance
Service Front-Wheel Drive Tractor Safely
Live With Safety
Section 10: General Specifications
Group 05: Machine Specifications
Machine Specifications (Specifications and design subject to change without notice.)
Metric Cap Screw Torque Values-Grade 7
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Group 10: Fuel, Lubricants and Coolant
Diesel Fuel
Storing Fuel
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Oil
Transmission-/Hydraulic- and Front Wheel Drive Axle Oil
Oil Filters
Mixing of Lubricants
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Diesel Engine Coolant
Operating in Warm Temperature Climates
Group 15: Serial Number Locations
Serial Number Plates
Product Identification Number Location
Engine Serial Number
Fuel Injection Pump Serial Number Location
Alternator Serial Number Location
Power Steering Valve Serial Number Location
Air Conditioning Compressor Serial Number Location
Transmission Serial Number Location
Front Axle (2WD) Serial Number Location
Front Wheel Drive Serial Number
Starter Serial Number Location
Section 20: Engine - Repair
Group 00: Removal and Installation of Engine Components
Engine Repair
Special or Essential Tools
Specifications
Remove Engine
Install Engine
Water Pump Repair
Remove and Inspect Radiator
Install Radiator
Remove and Install Oil Cooler
Replace Thermostat
Section 30: Fuel and Air Intake Systems - Repair
Group 05: Fuel System
Injection Pump, Nozzle and Governor Repair
Specifications
Remove, Inspect and Install Fuel Tank
Replace Fuel Filter
Remove and Install Fuel Filter / Primer Pump Assembly
Group 10: Speed Control Linkage
Remove and Install Speed Control Linkage
Inspect and Repair Speed Control Linkage
Throttle Lever Adjustment
Group 15: Air Intake System
Turbocharger Repair
Remove, Inspect and Install Air Cleaner Elements
Cleaning Primary Element
Washing Primary Element
Inspecting Element
Storing Element
Section 40: Electrical System - Repair
Group 05: Battery, Starting Motor and Alternator
Starting Motor Repair
Special or Essential Tools
Remove and Install Battery
Remove and Install Starting Motor
Alternator/Regulator Repair
Replace Alternator / Regulator
Group 10: Switches and Sending Units
Replace Air Filter Restriction Switch
Replace Coolant Temperature Sender
Replace Engine Speed Sensor
Replace Fuel Shut-Off Solenoid
Replace Engine Oil Pressure Switch
Replace Manifold Heater
Replace Key Switch
Replace Light Switch
Replace Hazard Warning Light Switch
Replace Turn Signal Controller
Replace Instrument Panel
Replace Rear PTO Switch
Replace Neutral Start Switch
Replace Parking Brake Switch
Replace Brake Pedal Switches
Replace Fuel Level Sender
Group 15: Wiring Harnesses
Replace Engine Wiring Harness
Replace Instrument Panel/Transmission Wiring Harness
Section 50: Power Train - Repair
Group 00: Removal and Installation of Power Train Components
Essential Tools
Specifications
Separate Engine From Clutch Housing (Tractors without Cab)
Install Engine to Clutch Housing (Tractors without Cab)
Separate Engine From Clutch Housing (Tractors with Cab)
Install Engine to Clutch Housing (Tractors with Cab)
Inspect and Repair Clutch Pedal and Linkage (Tractor without Cab)
Inspect and Repair Clutch Pedal and Linkage (Tractor with Cab)
Separate Clutch Housing from Transmission
Install Clutch Housing to Transmission
Replace Clutch Housing Seal (12/12 - Speed Transmission)
Replace Clutch Housing Seal (24/24 - Speed Transmission)
Group 05: Clutch
Essential Tools
Repair Specifications
Remove and Install Clutch Assembly
Disassemble and Inspect Clutch Assembly
Assemble Clutch
Traction Clutch Finger Adjustment
PTO Clutch Finger Adjustment
Remove and Inspect Clutch Release Mechanism
Install Clutch Release Mechanism
Group 10: Hi-Lo System (24/24-Speed Transmission)
Disassemble and Inspect Hi-Lo System
Assemble Hi-Lo System
Disassemble, Inspect and Assemble Hi-Lo Shift Shaft Assembly
Disassemble, Inspect and Assemble Hi-Lo Synchronizer
Disassemble, Inspect and Assemble Hi-Lo Drive Shaft
Disassemble, Inspect and Assemble Hi-Lo Reduction Shaft
Inspect and Repair Hi-Lo Shift Lever (For Tractors Without Cab)
Inspect and Repair Hi-Lo Shift Lever (For Tractors With Cab)
Group 15: Power Take-Off
Inspect and Repair Rear PTO Clutch Lever and Linkage (For Tractors without Cab)
Inspect and Repair Rear PTO Clutch Lever and Linkage (For Tractors with Cab)
Inspect and Repair Rear PTO Selector Lever and Linkage (For Tractors without Cab)
Inspect and Repair Rear PTO Selector Lever and Linkage (For Tractors with Cab)
Disassemble, Inspect and Assemble Rear PTO Engagement Control
Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve (Models without Ground Speed PTO)
Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve (Models with Ground Speed PTO)
Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly (540rpm)
Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly (540/540Erpm)and (540/1000rpm)
Disassemble, Inspect and Assemble Rear PTO Shift Leverage Assembly
Group 20: Differential
Essential Tools
Specifications
Remove and Install Differential Assembly
Disassemble, Inspect and Assemble Differential Assembly
Differential Bearing Pre-Load Adjustment (without Differential Drive Shaft)
Differential Backlash Adjustment
Inspect and Repair Differential Lock Pedal and Linkage
Remove, Inspect and Install Differential Lock Assembly
Group 25: Final Drives
Specifications
Remove and Install Final Drive Assembly
Remove and Inspect Planetary Drive Assembly (Tractors 5300 and 5400)
Remove and Inspect Planetary Drive Assembly (Tractors 5500)
Install Planetary Drive Assembly (Tractors 5300 and 5400)
Install Planetary Drive Assembly (Tractors 5500)
Remove, Inspect and Install Axle Shaft Assembly (Tractors 5300 and 5400)
Remove, Inspect and Install Axle Shaft Assembly (Tractors 5500)
Group 30: Mechanical Front Wheel Drive
Essential Tools
Specifications
Remove, Inspect and Install MFWD Drive Shaft
Remove and Install MFWD Axle Housing Assembly
Remove, Inspect and Install MFWD Axle Supports
Disassemble and Inspect MFWD Final Drive
Assemble MFWD Final Drive
Remove, Inspect and Install MFWD Swivel Housing
Remove, Inspect and Install MFWD Axle Shaft
Remove and Install MFWD Differential Carrier Assembly
Disassemble and Inspect MFWD Differential Carrier Assembly
Assemble MFWD Differential Carrier Assembly
Group 35: MFWD Clutch - 12/12-Speed Transmission
Repair Specifications
Inspect and Repair MFWD Lever
Remove and Install MFWD Clutch
Disassemble and Inspect MFWD Clutch
MFWD Clutch Cross Section
Assemble MFWD Clutch
Group 40: MFWD Clutch - 24/24-Speed Transmission
Specifications
Remove and Install Solenoid Control Valve
Inspect and Repair Solenoid Control Valve