John Deere 328E 332E Skid Steer Loader Operation & Test Service Manual TM12802 - MJODTM12802.zip

This is a complete Operation and Test service manual featuring Electrical Wiring Diagrams for the John Deere 328E and 332E Skid Steer Loaders (iT4/S3B, serial E236673-), offering dealer-level guidance for maintaining, troubleshooting, servicing, and overhauling these machines like a professional technician.

The Operation & Test manual for John Deere Skid Steer Loaders 328E and 332E (PIN:1T0328E***E236673-) (PIN:1T0332E***E236670-) covers the following:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM12802 - John Deere Skid Steer Loaders 328E, 332E Technical Manual (Diagnostic and Test).PDF

TM12802 - John Deere Skid Steer Loaders 328E, 332E Technical Manual (Diagnostic and Test).EPUB

Total Pages: 1,519 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

TABLE OF CONTENTS

Foreword

Manual Identification-READ THIS FIRST!

General Information

Safety

Diagnostic Trouble Codes (DTCs)

Engine Control Unit (ECU) Diagnostic Trouble Codes

Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes

Hydraulic Control Unit (HCU) Diagnostic Trouble Codes

Left Joystick Controller (JSL) Diagnostic Trouble Codes

Right Joystick Controller (JSR) Diagnostic Trouble Codes

Sealed Switch Module (SSM) Diagnostic Trouble Codes

Vehicle Control Unit (VCU) Diagnostic Trouble Codes

Operational Checkout Procedure

Operational Checkout Procedure

Engine

Theory of Operation

Diagnostic Information

Tests

Electrical System

System Information

System Diagrams

Sub-System Diagnostics

Monitor Operation

References

Power Train

Theory of Operation

Diagnostic Information

Tests

Hydraulic System

Theory of Operation

Diagnostic Information

Adjustments

Tests

Hydrostatic System

Theory of Operation

Diagnostic Information

Tests

Heating and Air Conditioning

Theory of Operation

Diagnostic Information

Tests

Dealer Fabricated Tools

CONTENTS - Expanded View

9000 - GENERAL INFORMATION

01 - Safety

Add and Operate Attachments Safely

Avoid Backover Accidents

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Avoid Machine Tip Over

Avoid Unauthorized Machine Modifications

Avoid Work Site Hazards

Clean Debris from Machine

Clean Exhaust Filter Safely

Decommissioning Proper Recycling and Disposal of Fluids and Components

Drive Metal Pins Safely

Follow Safety Instructions

Handle Cab Door Safely

Handle Chemical Products Safely

Inspect and Maintain ROPS

Inspect Machine

Keep Riders Off Machine

Make Welding Repairs Safely

Operate Only If Qualified

Operating On Slopes

Operating or Traveling On Public Roads

Park and Prepare for Service Safely

Prepare for Emergencies

Prevent Battery Explosions

Prevent Fires

Prevent Unintended Machine Movement

Recognize Safety Information

Remove Paint Before Welding or Heating

Service Cooling System Safely

Start Only From Operator's Seat

Stay Clear of Moving Parts

Use and Maintain Seat Belt

Use Steps and Handholds Correctly

Wear Protective Equipment

Work In Ventilated Area

9001 - DIAGNOSTIC TROUBLE CODES (DTC)

10 - Engine Control Unit (ECU) Diagnostic Trouble Codes

000028.03 342200224 Accelerator 3 _ Pedal

000028.04 342200224 Accelerator 3 _ Pedal

000029.03 342200224 Accelerator 2 _ Pedal

000029.04 342200224 Accelerator 2 _ Pedal

000091.03 342200224 Acceleration _ Sensor 1

000091.04 342200224 Acceleration _ Sensor 1

000167.01 342200224 Charge _ Alarm

000167.05 342200224 Charge _ Alarm

000237.13 342200224 Vehicle Identification _ Number

000237.31 342200224 Vehicle Identification _ Number

001485.02 342200224 Main Relay _ ECU

522243.05 342200224 Start Assist _ Relay

522243.06 342200224 Start Assist _ Relay

522596.09 342200224 CAN Comm _ TSC1

522597.09 342200224 TSC1 CAN _ Message

522619.09 342200224 Y_DPFIF CAN _ Message

Engine Control Unit (ECU) Diagnostic Trouble Codes

20 - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes

000070.02 342200224 Park Brake _ Release Input

000070.04 342200224 Park Brake _ Release Input

000096.03 342200224 Fuel Level _ Sensor

000096.04 342200224 Fuel Level _ Sensor

000158.00 342200224 System Voltage

000158.01 342200224 System Voltage

000162.04 342200224 2-Speed _ Switch Input

000234.14 342200224 Software Mismatch

000920.05 342200224 Alarm Output

000920.06 342200224 Alarm Output

001196.11 342200224 Anti Theft

001504.04 342200224 Seat Switch _ Input

002000.09 342200224 No ECU Data _ On CAN Bus

002142.09 342200224 No SSM Data _ On CAN Bus

002228.09 342200224 No HCU Data _ On CAN Bus

003413.04 342200224 Door Switch _ Input

520850.04 342200224 Over Ride _ Switch Input

521050.04 342200224 Aux Flow On-Off _ Switch Input

521197.04 342200224 Courtesy Light _ Switch Input

522379.05 342200224 Park Brake _ Release Output

522379.06 342200224 Park Brake _ Release Output

522398.02 342200224 Park Brake Run _ Switch Input

522398.04 342200224 Park Brake Run _ Switch Input

522820.05 342200224 High Flow Driver Out of Range Low

522820.06 342200224 High Flow Driver Out of Range High

522826.04 342200224 Fan Purge _ Switch Input

522827.04 342200224 Fan Auto _ Switch Input

522828.03 342200224 Creep Mode _ Switch Input

522828.04 342200224 Creep Mode _ Switch Input

522828.07 342200224 Creep Mode _ Switch Input

522859.04 342200224 Lap Bar _ Switch Input

523217.06 342200224 Hydraulic Valve _ Power 3 to HCU

523218.06 342200224 Propel Valve _ Power 2 to HCU

523219.06 342200224 Hydraulic Valve _ Power Output

523693.03 342200224 Aux Hyd _ Channel 1 Input

523693.04 342200224 Aux Hyd _ Channel 1 Input

523694.03 342200224 Aux Hyd _ Channel 2 Input

523694.04 342200224 Aux Hyd _ Channel 2 Input

523694.12 342200224 Aux Hyd _ Channel 2 Input

523822.04 342200224 High Flow _ Switch Input

523935.05 342200224 Aux Hyd _ Extend Output

523935.06 342200224 Aux Hyd _ Extend Output

523941.05 342200224 Aux Hyd _ Retract Output

523941.06 342200224 Aux Hyd _ Retract Output

523948.05 342200224 Ride Control 1 _ Solenoid Current

523948.06 342200224 Ride Control 1 _ Solenoid Current

523949.05 342200224 Ride Control 2 _ Solenoid Current

523949.06 342200224 Ride Control 2 _ Solenoid Current

524225.04 342200224 Remote Start _ Input

Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes

30 - Hydraulic Control Unit (HCU) Diagnostic Trouble Codes

000630.13 342200224 Cal Missing _ Or Incomplete

001594.00 342200224 Left Speed _ Sensor Input

001594.01 342200224 Left Speed _ Sensor Input

001594.02 342200224 Left Speed _ Sensor Input

001594.14 342200224 Left Speed _ Sensor Input

001595.00 342200224 Right Speed _ Sensor Input

001595.01 342200224 Right Speed _ Sensor Input

001595.02 342200224 Right Speed _ Sensor Input

001595.14 342200224 Right Speed _ Sensor Input

002201.09 342200224 Right Joystick _ CAN Data

002213.09 342200224 Left Joystick _ CAN Data

002660.07 342200224 Right Joystick _ X-Axis

002661.07 342200224 Right Joystick _ Y-Axis

002697.07 342200224 Left Joystick _ X-Axis

002698.07 342200224 Left Joystick _ Y-Axis

516193.03 342200224 Left Foot Pedal _ Signal 1

516193.04 342200224 Left Foot Pedal _ Signal 1

516193.07 342200224 Left Foot Pedal _ Signal 1

516194.03 342200224 Left Foot Pedal _ Signal 2

516194.04 342200224 Left Foot Pedal _ Signal 2

516195.03 342200224 Right Foot Pedal _ Signal 2

516195.04 342200224 Right Foot Pedal _ Signal 2

516196.03 342200224 Right Foot Pedal _ Signal 1

516196.04 342200224 Right Foot Pedal _ Signal 1

516196.07 342200224 Right Foot Pedal _ Signal 1

520652.05 342200224 Bucket Curl _ Solenoid Current

520652.06 342200224 Bucket Curl _ Solenoid Current

520652.16 342200224 Bucket Curl _ Solenoid Current

520653.05 342200224 Bucket Dump _ Solenoid Current

520653.06 342200224 Bucket Dump _ Solenoid Current

520653.16 342200224 Bucket Dump _ Solenoid Current

522377.03 342200224 Boom Sensor _ Signal 1

522377.04 342200224 Boom Sensor _ Signal 1

522377.12 342200224 Boom Sensor _ Signal 1

522377.13 342200224 Boom Sensor _ Signal 1

522436.03 342200224 Bucket Sensor _ Signal 1

522436.04 342200224 Bucket Sensor _ Signal 1

522436.12 342200224 Bucket Sensor _ Signal 1

522436.13 342200224 Bucket Sensor _ Signal 1

522437.03 342200224 Bucket Sensor _ Signal 2

522437.04 342200224 Bucket Sensor _ Signal 2

522447.05 342200224 Right Pump _ Fwd Sol Current

522447.06 342200224 Right Pump _ Fwd Sol Current

522447.16 342200224 Right Pump _ Fwd Sol Current

522448.05 342200224 Right Pump _ Rev Sol Current

522448.06 342200224 Right Pump _ Rev Sol Current

522448.16 342200224 Right Pump _ Rev Sol Current

522449.05 342200224 Left Pump _ Rev Sol Current

522449.06 342200224 Left Pump _ Rev Sol Current

522449.16 342200224 Left Pump _ Rev Sol Current

522450.05 342200224 Left Pump _ Fwd Sol Current

522450.06 342200224 Left Pump _ Fwd Sol Current

522450.16 342200224 Left Pump _ Fwd Sol Current

523217.03 342200224 Hydraulic Valve _ Power 3 to HCU

523217.04 342200224 Hydraulic Valve _ Power 3 to HCU

523218.03 342200224 Propel Valve _ Power 2 to HCU

523218.04 342200224 Propel Valve _ Power 2 to HCU

523219.03 342200224 Hydraulic Valve _ Power 1 to HCU

523219.04 342200224 Hydraulic Valve _ Power 1 to HCU

523378.03 342200224 Boom Sensor _ Signal 2

523378.04 342200224 Boom Sensor _ Signal 2

523411.05 342200224 Boom Down _ Solenoid Current

523411.06 342200224 Boom Down _ Solenoid Current

523411.16 342200224 Boom Down _ Solenoid Current

523414.05 342200224 Boom Up _ Solenoid Current

523414.06 342200224 Boom Up _ Solenoid Current

523414.16 342200224 Boom Up _ Solenoid Current

Hydraulic Control Unit (HCU) Diagnostic Trouble Codes

40 - Left Joystick Controller (JSL) Diagnostic Trouble Codes

002697.03 342200224 Left Joystick _ X-Axis

002697.04 342200224 Left Joystick _ X-Axis

002697.13 342200224 Left Joystick _ X-Axis

002697.14 342200224 Left Joystick _ X-Axis

002698.03 342200224 Left Joystick _ Y-Axis

002698.04 342200224 Left Joystick _ Y-Axis

002698.13 342200224 Left Joystick _ Y-Axis

002698.14 342200224 Left Joystick _ Y-Axis

Left Joystick Controller (JSL) Diagnostic Trouble Codes

50 - Right Joystick Controller (JSR) Diagnostic Trouble Codes

002660.03 342200224 Right Joystick _ X-Axis

002660.04 342200224 Right Joystick _ X-Axis

002660.13 342200224 Right Joystick _ X-Axis

002660.14 342200224 Right Joystick _ X-Axis

002661.03 342200224 Right Joystick _ Y-Axis

002661.04 342200224 Right Joystick _ Y-Axis

002661.13 342200224 Right Joystick _ Y-Axis

002661.14 342200224 Right Joystick _ Y-Axis

Right Joystick Controller (JSR) Diagnostic Trouble Codes

60 - Sealed Switch Module (SSM) Diagnostic Trouble Codes

0000629.12 342200224 Controller Fault

002033.09 342200224 VCU CAN Comm

002634.04 342200224 Ignition Relay

002634.05 342200224 Ignition Relay

003997.04 342200224 Wake up output

003997.05 342200224 Wake up output

523850.04 342200224 SSM Button 15

523850.09 342200224 SSM Button 15

523852.04 342200224 SSM Button 14

523852.09 342200224 SSM Button 14

523854.04 342200224 SSM Button 13

523854.09 342200224 SSM Button 13

523855.04 342200224 SSM Button 12

523855.09 342200224 SSM Button 12

523856.04 342200224 SSM Button 11

523856.09 342200224 SSM Button 11

523857.04 342200224 SSM Button 10

523857.09 342200224 SSM Button 10

523858.04 342200224 SSM Button 9

523858.09 342200224 SSM Button 9

523860.04 342200224 SSM Button 8

523860.09 342200224 SSM Button 8

523861.04 342200224 SSM Button 7

523861.09 342200224 SSM Button 7

523862.04 342200224 SSM Button 6

523862.09 342200224 SSM Button 6

523863.04 342200224 SSM Button 5

523863.09 342200224 SSM Button 5

523864.04 342200224 SSM Button 4

523864.09 342200224 SSM Button 4

523865.04 342200224 SSM Button 3

523865.09 342200224 SSM Button 3

523867.04 342200224 SSM Button 2

523867.09 342200224 SSM Button 2

523868.04 342200224 SSM Button 1

523868.09 342200224 SSM Button 1

Sealed Switch Module (SSM) Diagnostic Trouble Codes

70 - Vehicle Control Unit (VCU) Diagnostic Trouble Codes

000158.03 342200224 Battery Voltage _ Switched Power

000158.04 342200224 Battery Voltage _ Switched Power

000168.03 342200224 Unswitched Power _ Input

000168.04 342200224 Unswitched Power _ Input

000977.05 342200224 Fan Direction _ Mode

000977.06 342200224 Fan Direction _ Mode