John Deere 4730 Self-Propelled Sprayer Repair Service Manual TM802519 (Worldwide Edition) PDF - MJODTM802519.zip
A full workshop guide for the John Deere 4730 Self-Propelled Sprayer built for the Brazilian market (PIN Prefix 1NW), offering the same detailed shop data that professional technicians rely on to keep, troubleshoot, overhaul, and service the machine.
Inside the John Deere 4730 Self-Propelled Sprayer service manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM802519 - John Deere 4730 Self-Propelled Sprayers Technical Manual (Repair).PDF
TM802519 - John Deere 4730 Self-Propelled Sprayers Technical Manual (Repair).EPUB
Total Pages: 1,404 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Information
Fuels and Lubricants
Engine
Component Removal and Installation
Fuel, Air Intake, and Cooling Systems
Diesel Fuel System
Air Intake System
Engine Cooling System
Oil and Fuel Coolers and Air Conditioning Condenser
Electrical
Batteries
Connector Repair
Charging Circuit
Starting Circuit
Switches and Relays
Monitoring Systems and Sensors
Engine Control System
Lights
Convenience and Accessory Components
Wiring Harness Routing
Boom Trac Pro System
Power Train Repair
Remove and Install Hydrostatic Components
Hydrostatic Drive Repair
Planetary Hub Repair
Steering and Brakes
Steering Column
Steering Valve
AutoTrac™ Steering System
Steering Cylinder
Service Brakes
Park Brakes
Suspension and Tread Adjust Repair
Suspension
Tread Adjust Valves
Tread Adjust Cylinders
Tread Adjust Shim Pads
Hydraulic System
Hydraulic Pump
Hydraulic Valves
Boom Hydraulic Cylinders
Hydraulic Oil Cooler
Hydraulic Reservoir
Accumulator
Retractable Ladder
Solution Spray System
Nozzle Repair
Solution Tank
Solution Pump
Solution Control Valves
Rinse Tank
Stainless Steel Eductor
Plastic Eductor
On Board Air System
Component Removal
Air Dryer
Operator Station
Component Removal and Installation
Controls
Air Conditioning System
Heating System
Air Suspension Seat
Cab Door and Windshield
Boom Repair
Boom Repair
Dealer Fabricated Tools
tm802519 - 4730 Self-Propelled Sprayer — Repair Technical Manual (5000 -) -: (Worldwide Edition)
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Perform Service Safely
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Park Machine Safely
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Protect Against High Pressure Spray
Prevent Acid Burns
Wear Protective Clothing
Handle Agricultural Chemicals Safely
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Decontaminate Spray Equipment
Support Machine Properly
Service Machines Safely
Practice Safe Maintenance
Avoid Harmful Asbestos Dust
Work In Ventilated Area
Work in Clean Area
Remove Paint Before Welding or Heating
Precautions for Welding
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Tires Safely
Service Cooling System Safely
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Handle Electronic Components and Brackets Safely
Live With Safety
Section 10: General Information
Group 05: Specifications
Engine Specifications—Tier 2-Stage II Engine
Engine Specifications—Tier 3-Stage IIIA Engine
Drive System, Brakes and Planetary Hubs Specification
Ground Speed Specification
Tires Specification
Electrical System Specification
Hydraulic and Hydrostatic System Specification
Carbon Fiber Spray Boom Specification
Steel Spray Boom Specification
Capacities Specification
Weight (Empty) Specification - Carbon Fiber Boom
Weight (Empty) Specification - Steel Boom
Spraying System and Solution Pump Specification
Operator’s Cab Specification
Nozzle Specification - Carbon Fiber Boom
Nozzle Specification - Steel Boom
Dimensions - Carbon Fiber Boom
Dimensions—Steel Spray Boom
Speed Limit Decal
Whole Body Vibration
Sound Level
Group 10: General Information
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Servicing and Connecting Snap to Connect STC™ Fittings
Use Special Wrench
Install Hydraulic Fittings
Programming Control Units
Group 15: Fuels, Lubricants and Coolants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Break-In Oil Recommendations for Sprayers
Diesel Engine Oil — Tier 2 and Stage II
Diesel Engine Oil — Tier 3 and Stage III
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines
Hydrostatic/Hydraulic Drive Oil
Planetary Hub Oil
Grease
Group 20: Serial Numbers
Interpreting Machine Serial Number
Identification Numbers
Keep Proof of Ownership
Keep Machines Secure
Interpreting Engine Serial Number
Identification Numbers
Group 25: Adjust
Use of High-Pressure Washers
Preliminary Engine Test
Check Transmission Neutral Start System
Check Lighting Circuit
Clean Engine Compartment
Clean Engine Vent Tube
Replace Engine Air Cleaners
Replace Fresh Air Filter
Replace Cab Air Recirculation Filter
Check Air Intake System
Clean Fuel Tank Vent Filter
Clean Radiator and Coolers
Check De-Aeration Tank Cap
Check Radiator for Leaks
Check Cooling System Connections
Check Engine Thermostat
Change Engine Coolant—Tier 2-Stage II Engine
Change Engine Coolant—Tier 3-Stage IIIA Engine
Replace Thermostats
Check Coolant Level—De-Aeration Tank
Check Coolant Level—Expansion Tank
Change Engine Oil
Replace Engine Oil Filter
Change the Hydrostatic/Hydraulic System Oil
Replace Hydrostatic and Hydraulic Oil Filters
Service the Batteries
Check Starter Motor
Clean Flowmeter
Clean Eductor Filter
Clean Stuck Solution Valve
Section 20: Engine
Group 00: Remove and Install Components
Special Tools
Other Material
Specifications
John Deere Engine Repair—Use CTM
Remove and Install Engine
Remove and Install Hood
Repair Hood Screens
Remove and Install Fan Drive
Remove and Install Engine Accessory Drive
Disassemble and Assemble Engine Accessory Drive
Engine Mountings—Exploded View
Replace Engine Mountings
Section 30: Fuel, Air Intake, and Cooling Systems
Group 05: Diesel Fuel System
Special Tools
Specifications
Remove and Install Fuel Tank
Clean and Inspect Fuel Tank
Remove and Install Prime Fuel Pump (If Equipped)
Remove and Install Electric Transfer Fuel Pump
Replace Fuel Prefilter—Tier 3-Stage IIIA Engine (If Equipped)
Replace Primary and Secondary Fuel Filters
Drain Fuel Filters
Bleed Fuel System
Drain Water and Sediment from the Fuel Tank
Group 10: Air Intake System
Special Tools
Specifications
Air Intake Pipe Connections
Remove and Install Engine Air Cleaner Housing
Inspect and Service Air Intake System
Group 15: Cooling System
Special Tools
Specifications
Test Radiator and De-Aeration Tank
Test De-Aeration Tank Cap
Remove and Install De-Aeration Tank
Remove and Install Expansion Tank
Remove and Install Air Conditioning Condenser and Fuel Cooler
Remove and Install Charge Air Cooler
Remove and Install Hydraulic Oil Cooler
Leak Test Hydraulic Oil Cooler
Remove and Install Radiator
Remove and Install Thermostats
Remove and Install Cooling Package
Engine Fan Belt Routing
Remove and Install Engine Fan Belt
Inspect Automatic Belt Tensioner
Remove and Install Idler Pulley and Automatic Belt Tensioner
Remove and Install Fan Drive Pulley
Group 20: Exhaust System
Special Tools
Specifications
Remove and Install Exhaust System
Section 40: Electrical System
Group 05: Batteries
Prevent Battery Explosions
Battery Safety
Prevent Damage to Electrical Systems
Battery Replacement
Charging Batteries - Sealed Batteries Only
Connecting Battery Cables
Group 10: Connector Repair
Special Tools
Using High-Pressure Washers
Connector Information
Installation of Repair Wire Assembly (RWA)
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E