New Holland Ford T8000 Series T8010 T8020 T8030 T8040 Tractors Workshop Repair Service Manual PDF Download - MNHT8000OPES.zip

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New Holland T8010, T8020, T8030, T8040 Repair Manual.pdf

Complete service repair manual with Electrical Wiring Diagrams for New Holland/Ford Tractors T8010, T8020, T8030, T8040, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

New Holland/Ford Tractors T8010, T8020, T8030, T8040 workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 2,982 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

STANDARD TORQUE SPECIFICATIONS ....SECTION 00, CHAPTER 1

TORQUE SPECIFICATIONS - METRIC HARDWARE .... 00-1-4

TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS .... 00-1-5

TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS .... 00-1-6

SAFETY, GENERAL INFORMATION, MAINTENANCE SCHEDULE .....SECTION 00, CHAPTER 2

SAFETY ... 00-2-3

GENERAL INFORMATION .... 00-2-5

LUBRICATION/MAINTENANCE CHART ... 00-2-6

SYSTEM CAPACITIES .... 00-2-7

ENGINE REMOVAL AND INSTALLATION ....SECTION 10, CHAPTER 1

ENGINE REMOVAL ... 10-1-3

ENGINE INSTALLATION ..... 10-1-10

FUEL TANK / FUEL SENDER REMOVAL AND INSTALLATION...SECTION 10, CHAPTER 2

SPECIAL TORQUES .... 3001-3

FUEL TANK REMOVAL AND INSTALLATION ... 3001-3

FUEL LEVEL SENDER REMOVAL AND INSTALLATION... 3001-10

HOOD REMOVAL ...SECTION 10, CHAPTER 3

HOOD REMOVAL ... 10-3-3

HOOD INSTALLATION .... 10-3-5

COOLING SYSTEM MODULE REMOVAL AND INSTALLATION .....SECTION 10, CHAPTER 4

COOLING MODULE REMOVAL .... 10-4-3

COOLING MODULE INSTALLATION ..... 10-4-7

VISCOUS FAN DRIVE TEST ....SECTION 10, CHAPTER 5

REQUIRED TOOLS ... 10-5-3

DIAGNOSTIC PROCEDURE .... 10-5-4

FAN SPEED TEST .... 10-5-7

POWERSHIFT TRANSMISSION SYSTEM -

HOW IT WORKS AND TROUBLESHOOTING ....SECTION 21, CHAPTER 1

TRANSMISSION SYSTEM INTRODUCTION ..... 21-1-3

TRANSMISSION SYSTEM CONTROLS .... 21-1-5

TRANSMISSION SYSTEM COMPONENTS .... 21-1-6

TRANSMISSION LUBE AND DISTRIBUTION TUBES ... 21-1-8

POWERSHIFT TRANSMISSION CLUTCH LAYOUT .... 21-1-10

POWERSHIFT VALVE CLUTCH ENGAGEMENTS ... 21-1-11

POWER FLOW (FORWARD SPEEDS) ... 21-1-12

POWER FLOW (REVERSE SPEEDS) ..... 21-1-30

POWER FLOW (FORWARD CREEPER DRIVE SPEEDS) ... 21-1-34

POWER FLOW (REVERSE CREEPER DRIVE SPEEDS) .... 21-1-40

INCHING VALVE OPERATION .... 21-1-42

INSTRUMENTATION CLUSTER - TRANSMISSION LEAKAGE CHECK ... 21-1-46

MASTER CLUTCH PRESSURE CHECK .... 21-1-49

FRONT FRAME TO SPEED TRANSMISSION SPLIT .....SECTION 21, CHAPTER 2

SPECIAL TOOLS .... 21-2-3

SPECIAL TORQUES .... 21-2-3

FRONT FRAME TO SPEED TRANSMISSION SPLIT .... 21-2-4

1T8010/T8020/T8030/T8040 MASTER TABLE OF CONTENTS

SPEED TO RANGE TRANSMISSION SPLIT ...SECTION 21, CHAPTER 3

SPECIAL TOOLS .... 21-3-3

SPECIAL TORQUES .... 21-3-3

SPEED TO RANGE TRANSMISSION SPLIT ... 21-3-4

Removal .... 21-3-4

Installation .... 21-3-7

SPEED TRANSMISSION ....SECTION 21, CHAPTER 4

SPECIFICATIONS ..... 21-4-4

SPECIAL TORQUES .... 21-4-4

TROUBLESHOOTING AFTER SPEED TRANSMISSION REPAIR ..... 21-4-4

SPECIAL TOOLS .... 21-4-5

SPEED TRANSMISSION WITH CREEP OPTION .... 21-4-6

ASSEMBLING THE COUNTERSHAFT WITH CREEPER SPEED CLUTCH ... 21-4-14

TRANSMISSION ASSEMBLY WITH CREEP OPTION .... 21-4-78

TRANSMISSION ASSEMBLY WITHOUT CREEP OPTION ..... 21-4-80

RANGE TRANSMISSION TO REAR FRAME SPLIT....SECTION 21, CHAPTER 5

SPECIAL TOOLS .... 21-5-3

SPECIAL TORQUES .... 21-5-3

RANGE TRANSMISSION TO REAR FRAME SPLIT ... 21-5-4

Disassembly .... 21-5-4

Assembly ... 21-5-7

RANGE TRANSMISSION INCLUDING FWD CLUTCH/PARK BRAKE ...SECTION 21, CHAPTER 6

SPECIFICATIONS ..... 21-6-3

TROUBLESHOOTING AFTER RANGE TRANSMISSION REPAIR .... 21-6-3

SPECIAL TORQUES .... 21-6-3

SPECIAL TOOLS .... 21-6-4

RANGE TRANSMISSION ... 21-6-5

Removing the Shaft Master Clutch ..... 21-6-5

Removing the Input Shaft, Countershaft and Mechanical Front Drive (FWD) / Park Brake Assembly ..... 21-6-7

Disassembly of the Master Clutch ..... 21-6-12

Exploded View of the Master Clutch .... 21-6-14

Assembly of the Master Clutch ... 21-6-15

Disassembly of the Range Transmission Input Shaft ..... 21-6-16

Exploded View of the Range Transmission Input Shaft ..... 21-6-22

Assembly of the Range Transmission Input Shaft .... 21-6-23

Cross-Section of Input Shaft .... 21-6-32

Disassembly of the Range Transmission Countershaft ..... 21-6-33

Exploded View of the Range Transmission Countershaft ..... 21-6-37

Assembly of the Range Transmission Countershaft .... 21-6-38

Front Wheel Drive (FWD) - Emergency Brake Disassembly ... 21-6-45

Exploded View of FWD and Emergency Brake ... 21-6-51

Assembly of the FWD / Emergency Brake .... 21-6-52

Exploded View of the Range Transmission Countershaft, Input Shaft, and FWD Input Shaft .... 21-6-66

Installing the Range Transmission Countershaft, Input Shaft,

and FWD Input Shaft into the Range Transmission Housing ... 21-6-67

SETTING THE END PLAY OF THE RANGE TRANSMISSION COUNTERSHAFT AND INPUT SHAFT 21-6-73

Installing the Range Input Master Clutch ... 21-6-75

TRANSMISSION CONTROL VALVES AND INCHING VALVE ...SECTION 21, CHAPTER 7

SPECIAL TORQUES .... 21-7-3

POWERSHIFT TRANSMISSION CONTROL VALVES ... 21-7-3

TRANSMISSION CONTROL VALVE CONFIGURATION ..... 21-7-4

INCHING VALVE ..... 21-7-15

2T8010/T8020/T8030/T8040 MASTER TABLE OF CONTENTS

REAR FRAME ...SECTION 21, CHAPTER 8

SPECIFICATIONS ..... 21-8-3

SPECIAL TORQUES .... 21-8-3

SPECIAL TOOLS .... 21-8-3

DIFFERENTIAL ... 21-8-4

Removal .... 21-8-4

Disassembly ..... 21-8-10

PINION SHAFT ..... 21-8-14

Removal and Disassembly .... 21-8-14

Assembly and Installation ..... 21-8-16

DIFFERENTIAL ASSEMBLY ..... 21-8-24

DIFFERENTIAL INSTALLATION ..... 21-8-29

ADJUSTING THE DIFFERENTIAL PRELOAD ..... 21-8-35

ADJUSTING THE RING AND PINION BACKLASH ... 21-8-37

BEVEL PINION AND GEAR TOOTH CONTACT CHECK ... 21-8-38

HYDRAULIC PUMP DRIVE ...SECTION 21, CHAPTER 9

SPECIAL TORQUES .... 21-9-3

SPECIFICATIONS ..... 21-9-3

PUMP DRIVE .... 21-9-3

Removal .... 21-9-3

Disassembly .... 21-9-4

Assembly ... 21-9-7

Installation ..... 21-9-12

FRONT WHEEL DRIVE CONTROL SYSTEM - HOW IT WORKS ....SECTION 25, CHAPTER 1

FRONT WHEEL DRIVE (FWD) ... 25-1-3

ELECTRONIC FRONT WHEEL DRIVE (FWD) CONTROL ..... 25-1-5

FRONT WHEEL DRIVE (FWD) CONTROL MODES ... 25-1-7

FRONT WHEEL DRIVE (FWD) FUNCTIONAL TESTS ... 25-1-8

TROUBLESHOOTING ... 25-1-10

DIFFERENTIAL LOCK CONTROL SYSTEM - HOW IT WORKS ...SECTION 25, CHAPTER 2

DIFFERENTIAL LOCK ..... 25-2-3

ELECTRONIC DIFFERENTIAL LOCK CONTROL .... 25-2-5

DIFFERENTIAL LOCK CONTROL MODES ..... 25-2-7

DIFFERENTIAL LOCK CONTROL .... 25-2-8

DIFFERENTIAL LOCK FUNCTIONAL TESTS .... 25-2-9

TROUBLESHOOTING ... 25-2-12

TROUBLESHOOTING ... 25-2-14

PTO/DIFFERENTIAL LOCK VALVE CIRCUIT ..... 25-2-15

FRONT WHEEL DRIVE OUTPUT SHAFT.....SECTION 25, CHAPTER 3

SPECIAL TORQUES .... 25-3-3

FWD OUTPUT SHAFT .... 25-3-4

FWD Output Shaft Removal .... 25-3-4

FWD Output Shaft Disassembly ... 25-3-5

FWD Output Shaft Assembly ..... 25-3-9

FRONT WHEEL DRIVE DRIVE SHAFT...SECTION 25, CHAPTER 4

SPECIAL TORQUES .... 25-4-3

FWD DRIVE SHAFT ..... 25-4-4

3T8010/T8020/T8030/T8040 MASTER TABLE OF CONTENTS

SUSPENSION FWD AXLE SYSTEM - HOW IT WORKS AND TROUBLESHOOTING ..SECTION 25, CHAPTER 5

SUSPENDED FWD AXLE OPERATION ... 25-5-3

SUSPENDED MFD AXLE- CALIBRATION MODE ... 25-5-9

ERROR TABLE ..... 25-5-11

SUSPENDED FWD AXLE- MANUAL OPERATION MODE (TEST MODE) ..... 25-5-13

SUSPENDED FWD AXLE- DEMONSTRATION MODE ..... 25-5-16

SUSPENSION FWD AXLE REMOVAL ....SECTION 25, CHAPTER 6

SUSPENDED FWD AXLE ..... 25-6-3

Removal .... 25-6-3

Installation .... 25-6-5

SUPERSTEER AXLE REMOVAL AND INSTALLATION ....SECTION 25, CHAPTER 7

SPECIAL TORQUES .... 25-7-3

SPECIAL TOOLS .... 25-7-3

FRONT AXLE REMOVAL ... 25-7-4

FRONT AXLE INSTALLATION .... 25-7-7

LIMITED SLIP FWD DIFFERENTIAL....SECTION 25, CHAPTER 8

SPECIFICATIONS ..... 25-8-2

SPECIAL TORQUES .... 25-8-2

SPECIAL TOOLS .... 25-8-2

DIFFERENTIAL CARRIER ASSEMBLY REMOVAL .... 25-8-3

DIFFERENTIAL DISASSEMBLY .... 25-8-4

Pinion Disassembly ..... 25-8-8

DIFFERENTIAL ASSEMBLY ..... 25-8-11

DIFFERENTIAL CARRIER ASSEMBLY ... 25-8-15

Pinion Position and Assembly ..... 25-8-15

Shim Pack Thickness Chart ..... 25-8-16

Setting The Pinion Depth ... 25-8-17

Adjusting Bearing Preload ..... 25-8-20

DIFFERENTIAL INSTALLATION ..... 25-8-22

Checking Backlash .... 25-8-23

Ring Gear and Pinion Tooth Pattern Interpretation ... 25-8-25

Installation of Carrier Assembly to Axle Housing ... 25-8-27

LOCKING FWD DIFFERENTIAL.....SECTION 25, CHAPTER 9

SPECIFICATIONS ..... 25-9-3

SPECIAL TORQUES .... 25-9-3

SPECIAL TOOLS .... 25-9-3

REMOVAL OF THE FRONT DIFFERENTIAL CARRIER ASSEMBLY .... 25-9-4

REMOVAL OF THE FRONT DIFFERENTIAL FROM THE CARRIER HOUSING .... 25-9-5

DISASSEMBLY OF THE DIFFERENTIAL ..... 25-9-7

PINION DISASSEMBLY ..... 25-9-9

ASSEMBLY OF THE DIFFERENTIAL ... 25-9-12

DIFFERENTIAL CARRIER ASSEMBLY ... 25-9-16

SETTING THE PINION DEPTH .... 25-9-18

ADJUSTING BEARING PRELOAD .... 25-9-21

DIFFERENTIAL INSTALLATION ..... 25-9-23

4T8010/T8020/T8030/T8040 MASTER TABLE OF CONTENTS

FWD PLANETARY HUB, STEERING KNUCKLE AND AXLE DRIVE SHAFT .....SECTION 25, CHAPTER 10

SPECIFICATIONS ... 25-10-3

SPECIAL TORQUES ..... 25-10-3

SPECIAL TOOLS ..... 25-10-3

PLANETARY HUB DISASSEMBLY .... 25-10-4

STEERING KNUCKLE AND KINGPIN DISASSEMBLY ... 25-10-9

AXLE DRIVE SHAFT DISASSEMBLY .... 25-10-13

AXLE SHAFT ASSEMBLY .... 25-10-14

KINGPIN ASSEMBLY ..... 25-10-16

STEERING KNUCKLE ASSEMBLY .... 25-10-20

PLANETARY HUB ASSEMBLY ..... 25-10-25

Ten Bolt Axle Only ..... 25-10-30

Twelve Bolt Axle Only ... 25-10-34

All Axles ... 25-10-39

SUSPENSION FWD AXLE...SECTION 25, CHAPTER 11

SPECIAL TORQUES ..... 25-11-2

SUSPENSION FWD AXLE ..... 25-11-3

Disassembly ..... 25-11-3

Assembly ..... 25-11-13

Position Sensor Adjustment ... 25-11-25

SUPERSTEER AXLE VERTICAL CONTROL LINKAGE .....SECTION 25, CHAPTER 12

SPECIAL TORQUES ..... 25-12-3

VERTICAL LINK DISASSEMBLY AND REPAIR ..... 25-12-3

Vertical Link Removal ..... 25-12-3

Roller Replacement ... 25-12-4

Articulation Bearing Removal and Installation ..... 25-12-5

REAR AXLE AND PLANETARIES .....SECTION 27, CHAPTER 1

SPECIAL TOOLS .... 27-1-3

SPECIAL TORQUES .... 27-1-5

SPECIFICATIONS ..... 27-1-5

GENERAL INFORMATION .... 27-1-5

REAR AXLE ... 27-1-6

AXLE HOUSING DISASSEMBLY ... 27-1-9

PLANETARY DISASSEMBLY ... 27-1-11

DIFFERENTIAL CARRIER SEAL REPLACEMENT ... 27-1-13

PLANETARY ASSEMBLY - THREE PIN ..... 27-1-14

PLANETARY ASSEMBLY - FOUR PIN .... 27-1-15

AXLE HOUSING ASSEMBLY .... 27-1-18

HOW TO DETERMINE RAM PRESSURE ..... 27-1-23

AXLE INSTALLATION ... 27-1-26

AXLE SEAL WEAR SLEEVE INSTALLATION (4-Inch Axle Only) ..... 27-1-30

POWER TAKE OFF CONTROL SYSTEM - HOW IT WORKS ....SECTION 31, CHAPTER 1

POWER TAKE OFF ... 31-1-3

ELECTRONIC PTO CONTROL ... 31-1-4

PTO SYSTEM CONTROL ..... 31-1-7

PTO CONTROL MODES .... 31-1-8

PTO VALVE OIL SUPPLY ... 31-1-10

PTO DIFFERENTIAL LOCK VALVE ... 31-1-11

TROUBLESHOOTING ... 31-1-12

5T8010/T8020/T8030/T8040 MASTER TABLE OF CONTENTS

PTO CLUTCH ASSEMBLY - SINGLE, REVERSIBLE AND DUAL SPEED...SECTION 31, CHAPTER 2

SPECIAL TOOLS .... 31-2-3

SPECIAL TORQUES .... 31-2-3

PTO CLUTCH ASSEMBLY .... 31-2-4

General ..... 31-2-4

PTO CLUTCH SERVICE .... 31-2-4

Removal .... 31-2-4

Disassembly .... 31-2-6

Assembly .... 31-2-16

Exploded View of PTO Clutch ... 31-2-16

Cross Section of PTO Clutch and Output Shaft Assembly ..... 31-2-31

SINGLE SPEED REVERSIBLE SHAFT PTO .... 31-2-32

Disassembly ..... 31-2-32

Assembly .... 31-2-35

Exploded View of PTO Output Shaft and Driven Gear Assembly ... 31-2-35

SINGLE SPEED REVERSIBLE SHAFT PTO DRIVEN GEAR ..... 31-2-39

Removal ..... 31-2-39

Assembly .... 31-2-41

Reversible PTO Output Shaft Bearing Adjustment ... 31-2-43

SINGLE SPEED REVERSIBLE SHAFT PTO .... 31-2-45

Cross Section of PTO Output Shaft Assembly ..... 31-2-45

BRAKE VALVE.....SECTION 33, CHAPTER 1

SPECIAL TORQUES .... 33-2-2

BRAKE VALVE .... 33-2-3

Removal .... 33-2-3

Disassembly .... 33-2-4

Assembly ... 33-2-6

Installation .... 33-2-8

BRAKE CYLINDERS.....SECTION 33, CHAPTER 2

SPECIAL TORQUES .... 33-2-3

SPECIFICATIONS ..... 33-2-3

BRAKE CYLINDERS .... 33-2-3

Disassembly .... 33-2-3

Assembly ... 33-2-5

HYDRAULIC SCHEMATIC POSTER - EUROPEAN ... 87518877