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John Deere 313 315 Skid Steer Loader CT315 Operation and Test Service Manual (TM10605) PDF - MJODTM10605.zip

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A full Operation and Test guide featuring Electrical Wiring Diagrams for the John Deere 313 and 315 Skid Steer Loaders and the CT315 Compact Track Loader, packed with everything a shop needs to service, troubleshoot, and maintain these machines to a professional standard.


The Operation and Test workshop manual for the John Deere 313, 315 Skid Steer Loaders and CT315 Compact Track Loader contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM10605 - John Deere Skid Steer Loaders 313 & 315 & Compact Track Loader CT315 Technical Manual - Operation and Test.PDF


TM10605 - John Deere Skid Steer Loaders 313 & 315 & Compact Track Loader CT315 Technical Manual - Operation and Test.EPUB


Total Pages: 504 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


MAIN SECTIONS


Foreword


Technical Information Feedback Form


General Information


Safety


Diagnostics


Engagement and Monitor Unit Diagnostic Trouble Codes


Operational Checkout Procedure


Operational Checkout Procedure


Engine


Theory Of Operation


Diagnostic Information


Tests


Electrical System


System Information


System Diagrams


Sub-System Diagnostics


References


Power Train


Theory Of Operation


Diagnostic Information


Tests


Hydraulic System


Theory Of Operation


Diagnostic Information


Tests


Hydrostatic System


Theory Of Operation


Diagnostic Information


Tests


Heating System


Theory Of Operation


Diagnostic Information


Tests


9000 - General Information


01 - Safety


Add and Operate Attachments Safely


Avoid Backover Accidents


Avoid High-Pressure Fluids


Avoid High-Pressure Oils


Avoid Machine Tip Over


Avoid Unauthorized Machine Modifications


Avoid Work Site Hazards


Beware of Exhaust Fumes


Dispose of Waste Properly


Drive Metal Pins Safely


Follow Safety Instructions


Handle Chemical Products Safely


Inspect Machine


Keep Riders Off Machine


Make Welding Repairs Safely


Operate Only If Qualified


Operating or Traveling On Public Roads


Park and Prepare for Service Safely


Prepare for Emergencies


Prevent Battery Explosions


Prevent Fires


Prevent Unintended Machine Movement


Recognize Safety Information


Remove Paint Before Welding or Heating


Safety and Operator Convenience Features


Service Cooling System Safely


Service Tires Safely


Start Only From Operator's Seat


Stay Clear of Moving Parts


Use and Maintain Seat Belt


Use Steps and Handholds Correctly


Wear Protective Equipment


9001 - Diagnostic Trouble Codes (DTC)


10 - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes


Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes


F965 342200224 Fuel Level Sensor Input at 5 Volts


F974 342200224 Alternator Voltage Out of Range High


F980 342200224 Hydraulic Oil Temperature Sensor Input at 0 Volts


F985 342200224 Hydraulic Oil Temperature Sensor Input at 5 Volts


F9D5 342200224 Coolant Temperature Sensor Input at 5 Volts


F9H8 342200224 Hydraulic Output Open or Hydraulic Output Shorted to Power


F9H9 342200224 Hydraulic Output Shorted to Ground


F9J8 342200224 Glow Plug Relay Output Open or Shorted to Power


F9J9 342200224 Glow Plug Relay Output Shorted to Ground


F9K8 342200224 Auto Shutdown Relay Output Open or Shorted to Power


F9K9 342200224 Auto Shutdown Relay Output Shorted to Ground


F9M9 342200224 Engagement and Monitor Unit (EMU) Warning Alarm Output Shorted to Ground


F9P8 342200224 Park Brake Output Open or Shorted to Power


F9P9 342200224 Park Brake Output Shorted to Ground


9005 - Operational Checkout Procedure


10 - System Operational Checks


Operational Checkout


9010 - Engine


05 - Theory of Operation


POWERTECH 342204242 2.4 L & 3.0 L (4024 & 5030) John Deere Engines


15 - Diagnostic Information


Engine Cooling System Component Location


Engine Fuel System Component Location


Engine Intake and Exhaust Component Location


POWERTECH342204242 2.4 L & 3.0 L (4024 & 5030) John Deere Engines


25 - Tests


Engine Speed Test and Adjustment


Intake Manifold Pressure342200224Turbocharger Boost


9015 - Electrical System


05 - System Information


Electrical Diagram Information


Electrical Schematic Symbols


10 - System Diagrams


12 Volt Auxiliary Power Harness (W9) Component Location


12 Volt Auxiliary Power Harness (W9) Wiring Diagram


8-Button Controller Harness (W15) Component Location


8-Button Controller Harness (W15) Wiring Diagram


Backup Alarm Harness (W4) Component Location


Backup Alarm Harness (W4) Wiring Diagram


Beacon Harness (W10) Component Location


Beacon Harness (W10) Wiring Diagram


Cab Harness342200224Deluxe (W12) Component Location


Cab Harness342200224Deluxe (W12) Wiring Diagram


Cab Harness342200224Standard (W2) Component Location


Cab Harness342200224Standard (W2) Wiring Diagram


Dual Flasher Harness (W5) Component Location


Dual Flasher Harness (W5) Wiring Diagram


Electric Quik-Tatch (W28) Component Location


Electric Quik-Tatch (W28) Wiring Diagram


Engine Harness (W1) Component Location


Engine Harness (W1) Wiring Diagram


Front Chassis Harness342200224Compact Track Loader (W40) Component Location


Front Chassis Harness342200224Compact Track Loader (W40) Wiring Diagram


Front Chassis Harness342200224Deluxe (W13) Component Location


Front Chassis Harness342200224Deluxe (W13) Wiring Diagram


Front Chassis Harness342200224Standard (W3) Component Location


Front Chassis Harness342200224Standard (W3) Wiring Diagram


Fuse Specifications


Heater Harness (W7) Component Location


Heater Harness (W7) Wiring Diagram


Horn Harness (W6) Component Location


Horn Harness (W6) Wiring Diagram


License Plate Light Harness (W39) Component Location342200224If Equipped


License Plate Light Harness (W39) Wiring Diagram342200224If Equipped


Operator Convenience Package (W19) Component Location


Operator Convenience Package (W19) Wiring Diagram


System Functional Schematic and Section Legend


System Functional Schematic, Wiring Diagram, and Component Location Master Legend


Water-in-Fuel Indicator Harness (W37) and Water-in-Fuel Sensor Harness (W38) Component Location342200224If Equipped


Water-in-Fuel Indicator Harness (W37) Wiring Diagram342200224If Equipped


Water-in-Fuel Sensor Harness (W38) Wiring Diagram342200224If Equipped


Wiper Harness (W8) Component Location


Wiper Harness (W8) Wiring Diagram


Wiper Motor Harness (W41) Component Location


Wiper Motor Harness (W41) Wiring Diagram


15 - Sub-System Diagnostics


Backup Alarm Circuit Theory of Operation


Electric Quik-Tatch Theory of Operation342200224If Equipped


Engagement and Monitor Unit (EMU) Circuit Theory of Operation


Starting Circuit Theory of Operation


20 - References


Alternator Test


Anti-Theft Security System Operation342200224If Equipped


Backup Alarm Remove and Install


Battery Remove and Install


Electrical Component Checks_{29}


Electrical Component Checks


Electrical Component Specifications


Engagement and Monitor Unit Data Items


Engagement and Monitor Unit Initial Configuration


Engagement and Monitor Unit Operation


Fuse Test


Install DEUTSCH 342204242 Contact


Install WEATHER PACK 342204242 Contact


Instrument Panel, Engagement and Monitor Unit, and Key Switch Remove and Install


Reading Engagement and Monitor Unit Diagnostic Trouble Codes


Relay Test


Replace DEUTSCH 342204242 Connectors


Replace DEUTSCH 342204242 Rectangular or Triangular Connectors


Replace (Pull Type) Metri-Pack342204242 Connectors


Replace (Push Type) Metri-Pack342204242 Connectors


Replace WEATHER PACK 342204242 Connector


Solenoid Test


Temperature Sensor Test


9020 - Power Train


05 - Theory of Operation


Chain Case Operation


Drive Axle Operation


Drive Chain Operation


Hydrostatic Motor Gearbox Operation


Power Train System Operation342200224Compact Track Loader


Power Train System Operation342200224Skid Steer Loader


Track Adjuster and Recoil Spring Operation


15 - Diagnostic Information


Both Wheels On One Side Not Powered


Diagnose Power Train Component Malfunctions342200224Compact Track Loader


Diagnose Power Train Component Malfunctions342200224Skid Steer Loader


Drive Chain Noise


Excessive Axle Play


Excessive Oil Leakage From Idlers And Rollers


Frequent Track Sag Adjustment Required


Grinding Noise


Individual Undercarriage Component Wear


Loose Track


Oil Leak From Power Train


One Drive Wheel Not Powered


342200234Popping342200235 Of Track


Tight Track


25 - Tests


Check and Adjust Track Sag


Drive Chain Tension Check and Adjustment


9025 - Hydraulic System


05 - Theory of Operation


Control Valve Operation


Counterbalance Valve Operation342200224Skid Steer Loader


High Flow Hydraulic Pump Operation


Hydraulic Oil Filter and Park Brake Solenoid Valve Manifold Operation342200224Skid Steer Loader


Hydraulic Oil Filter Manifold Operation342200224Compact Track Loader


Hydraulic Pump Operation


Hydraulic System Circuit Symbols


Hydraulic System Operation


Hydraulic System Schematic342200224Compact Track Loader


Hydraulic System Schematic342200224Skid Steer Loader


Self-Level Valve Operation


15 - Diagnostic Informtion


Boom Drifts Down


Boom Drifts Up


Boom Will Not Lower


Boom Will Not Raise


Bucket Drifts Down


Bucket Drifts Up


Bucket Dumps During Self-Leveling Cycle


Bucket Will Not Dump


Bucket Will Not Roll Back


Bucket Will Not Self-Level When Boom Is Raised


Diagnose Hydraulic System Malfunctions


Hydraulic Functions 342200234Jerky342200235 Or 342200234Spongy342200235


Hydraulic Functions Slow Or No Power


Hydraulic Oil Overheats


Hydraulic System Noise


No Hydraulic Functions


Pedals Will Not Move


25 - Tests


Boom and Bucket Spool Lock Solenoid Test


Charge Pressure Relief Valve Test


Circuit Relief Valve Test


Hydraulic Pump Flow Test


Hydraulic System Pressure Release Cable Adjustment


Hydraulic System Pressure Release


JT02156A Digital Pressure _ Temperature Analyzer Installation


JT05800 Digital Thermometer Installation


Port Lock Solenoid Valve and Port Lock Spool Test


Remote Start Box Installation


System Relief Valve Test


9026 - Hydrostatic System


05 - Theory of Operation


Hydrostatic Motor Operation342200224Compact Track Loader


Hydrostatic Motor Operation342200224Skid Steer Loader


Hydrostatic Pump Operation


Hydrostatic System Operation


Park Brake Solenoid Valve Manifold Operation342200224Compact Track Loader


Park Brake System Operation


Steering Control Operation


15 - Diagnostic Informtion


Diagnose Hydrostatic System Malfunctions


Grinding Noise While Operating Machine


Hydrostatic Pump Or Hydrostatic Motor Noise


Hydrostatic System Noise While In Neutral


Low Power


Machine Creeps With Steering Levers In Neutral


Machine Does Not Move In Either Direction


Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position


Park Brake Does Not Hold


Park Brakes Do Not Release


Slow Response To Changes In Speed


Steering Levers Feel Loose Or 342200234Sloppy342200235


Steering Levers Hard To Move


Steering Levers Pulse Or Vibrate Excessively


Wheels Powered On One Side, Not The Other


25 - Tests


Auxiliary Hydraulic Control Handle Adjustment


Centering Plate Adjustment342200224Compact Track Loader


Centering Plate Adjustment342200224Skid Steer Loader


Hydraulic Control Handle Adjustment342200224Hands Only Machine


Hydrostatic Pump Case Drain Test


Hydrostatic Pump Flow Test


Hydrostatic Pump System Pressure Relief Test


Park Brake Release Pressure Test


Steering Lever Adjustment


Track Speed Test and Tracking Adjustment342200224Compact Track Loader


Wheel Speed Test and Tracking Adjustment342200224Skid Steer Loader


9031 - Heating and Air Conditioning


05 - Theory of Operation


Heater Blower Circuit Theory Of Operation

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