John Deere 160GLC & 180GLC Excavator Operator's Manual OMT306200 English Spanish French PDF - MJODOMT306200.zip

A full Operator's Manual offered in English, Spanish, and French, covering the John Deere 160GLC and 180GLC Excavators, containing every technical detail needed to run and service these machines.

OMT306200 - John Deere 160GLC and 180GLC Excavator Operator's Manual.pdf

OMT306206 - John Deere Excavadoras 160GLC y 180GLC.pdf

OMT306203 - John Deere Excavatrices 160GLC et 180GLC.pdf

PRODUCT DETAILS:

Total Pages: 567 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English Spanish French

Models: John Deere - Excavator - 1FF180GX__E020001 (iT4/S3B)

TABLE OF CONTENTS....1

Section 1-1: Safety—Safety and Operator Conveniences....41

Safety and Operator Convenience Features....42

Section 1-2: Safety—General Precautions....44

Recognize Safety Information....45

Follow Safety Instructions....46

Operate Only If Qualified....47

Wear Protective Equipment....48

Avoid Unauthorized Machine Modifications....49

Control Pattern Selector—If Equipped....50

Add Cab Guarding for Special Uses....51

Inspect Machine....52

Stay Clear of Moving Parts....53

Avoid High-Pressure Fluids....54

Avoid High-Pressure Oils....55

Work In Ventilated Area....56

Avoid Static Electricity Risk When Refueling....57

Prevent Fires....59

Prevent Battery Explosions....60

Handle Chemical Products Safely....61

Decommissioning — Proper Recycling and Disposal of Fluids and Components....62

Exhaust Filter Ash Handling and Disposal....63

Prepare for Emergencies....64

Clean Debris from Machine....65

Section 1-3: Safety—Operating Precautions....66

Use Steps and Handholds Correctly....67

Start Only From Operator's Seat....68

Use and Maintain Seat Belt....69

Prevent Unintended Machine Movement....70

Avoid Work Site Hazards....71

Keep Riders Off Machine....73

Avoid Backover Accidents....74

Inspect and Maintain ROPS....75

Avoid Machine Tip Over....76

Use Special Care When Lifting Objects....78

Use Special Care When Operating....79

Travel Safely....80

Prevent Acid Burns....81

Add and Operate Attachments Safely....83

Section 1-4: Safety—Maintenance Precautions....84

Park and Prepare for Service Safely....85

Service Cooling System Safely....86

Remove Paint Before Welding or Heating....87

Make Welding Repairs Safely....88

Drive Metal Pins Safely....89

Clean Exhaust Filter Safely....90

Section 1-5: Safety—Safety Signs....94

Safety Signs....94

Hydraulic Coupler Safety Signs—If Equipped....110

Section 2-1: Operation—Operator's Station....111

Pedals, Levers, and Panels....112

Switch Panel....114

Switch Panel Functions....115

Rear Left Panel....117

Horn....118

Power Boost Button....119

Pilot Shutoff Lever....120

Left Console....121

Travel Alarm and Travel Alarm Cancel Switch....122

Seat Heater Switch—If Equipped....123

Reversing Fan Switch—If Equipped....124

Right Console....125

Exhaust Filter Parked Cleaning Switch....126

Right Enable Switch....128

Service ADVISOR™ Remote (SAR) Switch....129

Cab Heater and Air Conditioner....130

Selecting Display Between Celsius and Fahrenheit....133

Operating the AM/FM Radio....134

Fire Extinguisher Mounting Location....136

Alternative Exit Tool....137

Cab Dome Light Switch....138

Opening Upper Front (Alternative Exit) Window....139

Removing and Storing the Lower Front Window....141

Opening Cab Door Window....143

Opening and Closing the Polycarbonate-Type Roof Exit Cover....144

Adjusting the Mechanical Suspension Seat....145

Adjusting the Air Suspension Seat—If Equipped....147

Adjusting Pilot Control Lever Console Height....149

Section 2-2: Operation—Monitor Operation....150

Monitor....151

Monitor Functions....153

Monitor Start-Up....155

Main Menu....156

Main Menu—Alarm List....158

Main Menu—Air Conditioner....166

Main Menu—Radio....169

Main Menu—Work Mode....172

Main Menu—Setting Menu....174

Main Menu—Setting Menu—Date and Time....176

Main Menu—Setting Menu—Auto-Shutdown....179

Main Menu—Setting Menu—Auto-Shutdown....179

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....180

Main Menu—Setting Menu—Sub Meter Selection....182

Main Menu—Setting Menu—Rear View Camera Monitor....184

Main Menu—Setting Menu—Display Item Selection....186

Main Menu—Setting Menu—Brightness Adjustment....188

Main Menu—Setting Menu—Language....189

Main Menu—Setting Menu—Unit Selection....190

Main Menu—Setting Menu—Main Menu Sequence Change....192

Main Menu—Information Menu....193

Main Menu—Information Menu—Operation....195

Main Menu—Information Menu—Maintenance....197

Main Menu—Information Menu—Troubleshooting....199

Main Menu—Information Menu—Monitoring....200

Section 2-3: Operation—Operating the Machine....201

Before Starting Work....202

Operator's Daily Machine Check Before Starting....203

Engine Break-In Period....205

Starting Engine....501

Cold Weather Start Aid....208

Cold Weather Warm-Up....209

Travel Pedals and Levers....212

Exhaust Filter....214

Exhaust Filter Parked Cleaning....217

Service ADVISOR™ Remote (SAR) Software Delivery Process....220

Service ADVISOR™ Remote (SAR) Operation....221

Locking the Hydraulic Coupler to the Attachment—If Equipped....224

Unlocking the Hydraulic Coupler From the Attachment—If Equipped....227

Control Lever Pattern Operation....229

Mechanical Control Lever Pattern Selector—If Equipped....231

Control Lever Pattern Conversion....232

Operating in Water and Mud....234

Driving Up a Steep or Slippery Slope....235

Lifting....236

Lower Boom With Engine Stopped....237

Parking the Machine....239

Loading and Unloading for Transport....241

Towing Machine....243

Lifting the Machine....244

Section 3-1: Maintenance—Machine....246

Diesel Fuel....247

Diesel Fuel Specifications....249

Lubricity of Diesel Fuel....250

Handling and Storing Diesel Fuel....251

Biodiesel Fuel....252

Testing Diesel Fuel....254

Fuel Filters....255

Minimizing the Effect of Cold Weather on Diesel Engines....256

Alternative and Synthetic Lubricants....258

Mixing of Lubricants....259

Lubricant Storage....260

John Deere Break-In Plus™ Engine Oil....261

Diesel Engine Oil—Interim Tier 4 and Stage III B Engines....262

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....264

Oil Filters....266

Hydraulic Oil....267

Swing Gear Case and Travel Gear Case Oils....269

Pump Drive Gear Case Oil....270

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....271

Diesel Engine Coolant (engine with wet sleeve cylinder liners)....273

Drain Intervals for Diesel Engine Coolant....275

John Deere COOL-GARD™ II Coolant Extender....276

Supplemental Coolant Additives....277

Operating in Warm Temperature Climates....278

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender....279

Testing Diesel Engine Coolant....281

Disposing of Coolant....282

Section 3-2: Maintenance—Periodic Maintenance....283

Service Machine at Specified Intervals....284

Check the Hour Meter Regularly....285

Prepare Machine for Maintenance....286

Open Access Doors for Service....288

Open Engine Cover for Service....289

Fuel Tank....290

Hydraulic Breaker and Crusher Attachments....291

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....292

Service Intervals....293

Required Parts....295

Section 3-3: Maintenance—As Required....297

Remove and Clean Fuel Tank Inlet Screen....298

Check Windshield Washer Fluid Level....299

Check and Clean Air Cleaner Dust Unloader Valve....300

Check and Adjust Track Sag....301

Clean Rear Camera Lens—If Equipped....304

Check Coolant....372

Service Exhaust Filter....307

Section 3-4: Maintenance—10 Hours or Daily....308

Check Engine Oil Level....309

Check Engine Coolant Level....311

Check Hydraulic Tank Oil Level....313

Lubricate Hydraulic Coupler—If Equipped....316

Section 3-5: Maintenance—Every 50 Hours or Weekly....317

Drain Water and Sediment from Fuel Tank Sump....318

Drain Primary Fuel Filter and Water Separator....319

Drain Final Fuel Filter....320

Drain Auxiliary Fuel Filter and Water Separator—If Equipped....321

Lubricate Working Tool Pivots....322

Section 3-6: Maintenance—Every 100 Hours....323

Inspect and Re-Torque Track Hardware....324

Section 3-7: Maintenance—Every 250 Hours....326

Check Swing Gear Case Oil Level....327

Drain Water and Sediment from Hydraulic Tank....329

Check Pump Drive Gear Case Oil Level....331

Check Battery Electrolyte Level and Terminals....336

Check Battery Electrolyte Level and Terminals....336

Check Travel Gear Case Oil Level....339

Lubricate Front End Pin Joints....340

Take Engine Oil Sample....343

Section 3-8: Maintenance—Every 500 Hours....344

Lubricate Swing Bearing....345

Lubricate Swing Bearing Gear....346

Replace Primary Fuel Filter and Water Separator....347

Replace Final Fuel Filter....349

Replace Auxiliary Fuel Filter and Water Separator—If Equipped....350

Check Air Intake Hoses....352

Drain and Refill Engine Oil and Replace Filter....353

Clean Cab Fresh Air and Cab Recirculating Air Filters....355

Take Fluid Samples....357

Section 3-9: Maintenance—Every 1000 Hours....358

Drain and Refill Swing Gear Case Oil....359

Replace Hydraulic Tank Oil Filter....360

Replace Pilot Oil Filter....363

Drain and Refill Pump Drive Gear Case Oil....365

Remove and Clean Open Crankcase Ventilation (OCV) Hose....367

Inspect Serpentine Belt....368

Replace Air Cleaner Elements....369

Replace Air Cleaner Dust Unloader Valve....371

Check Coolant....372

Section 3-10: Maintenance—Every 2000 Hours....373

Check and Adjust Engine Valve Lash....374

Drain and Refill Travel Gear Case Oil....375

Replace Open Crankcase Ventilation (OCV) Filter....377

Section 3-11: Maintenance—Every 5000 Hours....378

Drain and Refill Hydraulic Tank Oil....379

Replace Hydraulic Tank Vent Cap Filter....383

Section 3-12: Maintenance—Every 6000 Hours....386

Drain Cooling System....387

Cooling System Fill and Deaeration Procedure....389

Section 4-1: Miscellaneous—Machine....391

Bleed Fuel System....392

Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler....393

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....395

Do Not Service Control Valves, Cylinders, Pumps, or Motors....396

Precautions for Alternator and Regulator....397

Handling, Checking, and Servicing Batteries Carefully....398

Using Battery Charger....400

Using Booster Batteries—24-Volt System....402

Replacing Batteries....403

Fluid Sampling Test Ports—If Equipped....404

Welding On Machine....405

Clean the Machine Regularly....406

Adding 12-Volt Accessories....407

JDLink™ Machine Monitoring System (MMS)—If Equipped....408

Replacing Fuses....409

Replacing Bucket Teeth....414

Replacing Bucket Tooth Tip—Heavy-Duty Bucket....416

Replacing Bucket Teeth—TK Series....418

Bucket Remove and Install....419

Track Sag General Information....428

Check Track Shoe Hardware....429

Hardware Torque Specifications....430

Unified Inch Bolt and Screw Torque Values....431

Metric Bolt and Screw Torque Values....433

Section 4-2: Miscellaneous—Operational Checkout....436

Operational Checkout....436

Section 4-3: Miscellaneous—Troubleshooting....499

Troubleshooting Procedure....500

Engine....501

Hydraulic System....505

Electrical System....508

Section 4-4: Miscellaneous—Storage....511

Prepare Machine for Storage....512

Monthly Storage Procedure....514

Section 4-5: Miscellaneous—Machine Numbers....516

Record Product Identification Number (PIN)....517

Record Engine Serial Number....518

Record Travel Motor Serial Numbers....519

Record Swing Motor Serial Number....520

Record Hydraulic Coupler Serial Number—If Equipped....521

Record Hydraulic Pump Serial Number....522

Keep Proof of Ownership....523

Keep Machines Secure....524

Section 4-6: Miscellaneous—Specifications....525

160GLC Engine Specifications....525

180GLC Engine Specifications....525

160GLC and 180GLC Drain and Refill Capacities....525

160GLC Machine Specifications....525

180GLC Machine Specifications....525

160GLC Working Ranges....525

180GLC Working Ranges....525

160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)....525

160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)....525

160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)....525

160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)....525

180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)....525

180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)....525

180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)....525

180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)....525

180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)....525

180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)....525

John Deere 160GLC and 180GLC Excavator Operator's Manual (OMT306200)