John Deere 9100 9200 9300 9400 4WD Tractor Diagnosis and Tests Technical Service Manual (TM1624) PDF - MJODTM1624.zip
John Deere 9100, 9200, 9300, 9400 Tractors — Diagnosis and Tests Service Technical Manual (TM1624)
This is the full Diagnosis & Tests Technical Manual, including electrical wiring diagrams, for John Deere 9100, 9200, 9300 and 9400 4WD Tractors. It contains every piece of workshop data needed to service, troubleshoot and maintain these machines the way a professional technician would.
John Deere 4WD Articulated Tractors 9100, 9200, 9300 and 9400 workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1624 - 9100, 9200, 9300 and 9400 Tractors Operation and Test Technical Manual.pdf
Total Pages: 3,462 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English etc,
MAIN SECTIONS
Foreword
SAFETY INFORMATION
Safety
GENERAL INFORMATION
Operational Checks
General Reference Information
Test Equipment Calibration
SERVICE CODES
ACU Code Diagnostics
CCU Code Diagnostics
ECU Code Diagnostics
HCU Code Diagnostics
ICU Code Diagnostics
JdL Code Diagnostics
PCU Code Diagnostics
SCO Code Diagnostics
SCU Code Diagnostics
SSU Code Diagnostics
SUP Code Diagnostics
TCU Code Diagnostics
OBSERVABLE SYMPTOMS
Electrical System
GREENSTARGREENSTAR is a trademark of Deere & Company
SYSTEM
Power Shift Transmission
PTO, Axles, and Differentials
Steering and Brakes
Hydraulics
Operator Station
ENGINE OPERATION AND TEST
General Information
System Diagnosis
FUEL, AIR AND ENGINE COOLING SYSTEMS
Theory of Operation
ELECTRICAL OPERATION AND TESTS
Codes and Addresses
System Information
System Diagrams
Sub-System Diagnosis
Additional Sub-System Diagnosis
Calibration and References
246A AG MANAGEMENT SOLUTIONS (AMS) - GREENSTAR™
GSS
246B - AG MANAGEMENT SOLUTIONS (AMS) - JDLINK™
10A
10B
10C
15A
246C - AG MANAGEMENT SOLUTIONS (AMS) - AUTOTRAK™
How to Use This Diagnostic Information
Accessing Diagnostic Addresses and Codes
Diagnostic Trouble Codes
Diagnostic Addresses
AutoTrac Identification
AutoTrac Diagnostics - 9000 Series Field Installed
GREENSTAR™ Parallel Tracking Identification
Parallel Tracking Diagnostics - 9000 Series Field Installed
GREENSTAR™ Display Diagnostics
GREENSTAR™ Mobile Processor Diagnostics
STARFIRE™ Receiver Diagnostics
GREENSTAR™ KeyCard Diagnostics
AutoTrac CAN Bus Identification
AutoTrac CAN Bus Diagnostics - 9000 Field Installed
AutoTrac CCD Bus Identification
AutoTrac CCD Bus Diagnostics - 9000 Series Field Installed
AutoTrac Power Identification
AutoTrac Power Diagnostics - 9000 Series Field Installed
AutoTrac Status Identification
AutoTrac Status Diagnostics - 9000 Series Field Installed
AutoTrac Steering Response Identification
AutoTrac Steering Response Diag. - 9000 Series Field Installed
AutoTrac Steering Control Unit Identification
Steering Control Unit Diag - 9000 Series Field Installed
GREENSTARGREENSTAR is a trademark of Deere & Company
GPS STARFIRESTARFIRE is a trademark of Deere & Company
Receiver w/TCM
Circuit Code Listing
Connector Information
246D - AG MANAGEMENT SOLUTIONS (AMS) - FIELD DOC™
15A - GREEENSTAR™ FIELDDOC™ Type A Diagnostics
15B - GREENSTAR™ GPS Receiver Identification
15C - GREENSTAR™ GPS Receiver - L-Band Diagnostics
MANUAL SHIFT TRANSMISSION (12 AND 24 SPEED)
MST Transmission Diagnosis
Theory of Operation
POWER SHIFT TRANSMISSION
Operational Checks
Power Shift Transmission System Diagnosis
TCU Electronic Test Mode Troubleshooting
Power Shift Theory of Operation
PTO, AXLES AND DIFFERENTIALS
System Diagnosis
Theory of Operation
STEERING AND BRAKES
Diagnosis
System Tests
Calibration and References
Theory of Operation
HYDRAULIC SYSTEM
System Diagnosis
System Tests
Calibration and Adjustments
Theory of Operation
OPERATOR STATION OPERATION AND TESTS
Operational Checks
System Diagnosis
Theory of Operation
DEALER FABRICATED TOOLS
Dealer Fabricated Tools
Test Kits
tm1624 - 9100, 9200, 9300 and 9400TractorsOperation and Test
Table of Contents
Foreword
Section 205: SAFETY INFORMATION
Group 05: Safety
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handle Starting Fluid Safely
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Stay Clear of Rotating Drivelines
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Work in Clean Area
Service Accumulator Systems Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Protect Against High Pressure Spray
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Clean Vehicle of Hazardous Pesticides
Live With Safety
Section 210: GENERAL INFORMATION
Group 05: Operational Checks
Before You Start
Electrical System Checks
MST Transmission Checks
PST Transmission Checks
Hydraulic System Operational Checks
A/C System Checks (Standard)
CLIMATRAK CLIMATRAK is a trademark of Deere & Company (ATC) System Check
Group 10: General Reference Information
Test Kits
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
JIC Hydraulic Symbols
Glossary of Terms
Group 15: Test Equipment Calibration
Essential Tools
Service Equipment and Tools
Specifications
Calibration Check of OTC Flow Meters
Method No. 1: Flow Meter (Main Pump Quick Check from SCV)
Method No. 2: Volume Check from Flow Meter
Pressure Gauge Calibration Checker
Section 211: SERVICE CODES
Group ACU: ACU Code Diagnostics
ACU 001 - ACU Control Unit Fault
ACU 002 - SCV Lever Calibration Fault
ACU 003 - Throttle or Hitch Controls Calibration Fault
ACU 027 - Calibration Incomplete
ACU 028 - ACU Not Calibrated
ACU 030 - Engine Throttle Control Fault
ACU 040 - Transmission Shift Lever Fault
ACU 041 - ACU Powered Up In Gear
ACU 042 - Transmission Lever Park Position Switch Conflict
ACU 049 - Hitch Raise/Lower Rocker Switch ON at Start-up
ACU 053 - Hitch Load/Depth Control Circuit Fault
ACU 054 - Hitch Control Lever Circuit Fault
ACU 056 - Hitch Raise/Limit Control Circuit Fault
ACU 057 - Hitch Rate-of-Drop Control Circuit Fault
ACU 070 - IMS Switch Fault
ACU 071 - Auto Resume Switch Fault
ACU 110 - SCV No. 1 Control Voltage Fault
ACU 111 - SCV No. 1 Control Switch Status Fault
ACU 120 - SCV No. 2 Control Voltage Fault
ACU 121 - SCV No. 2 Control Switch Status Fault
ACU 130 - SCV No. 3 Control Voltage Fault
ACU 131 - SCV No. 3 Control Switch Status Fault
ACU 140 - SCV No. 4 Control Voltage Fault
ACU 141 - SCV No. 4 Control Switch Status Fault
ACU 150 - SCV No. 5 Control Voltage Fault
ACU 151 - SCV No. 5 Control Switch Status Fault
ACU 155 - ACU Control Unit Software Error
Group CCU: CCU Code Diagnostics
CCU 001 - Fuel Level Circuit Fault
CCU 004 - Fuel Flow Message From ECU Missing
CCU 005 - Engine Oil Pressure Gauge Sensor Circuit
CCU 006 - Diagnostic Messages From ECU Missing
CCU 007 - Engine Power Level Code Mismatch
CCU 009 - Seat Switch Stuck Closed
CCU 010 - Engine Coolant Temperature High
CCU 011 - Engine Coolant Temperature Very High
CCU 012 - Coolant Temperature Circuit Open
CCU 013 - Coolant Temperature Circuit Short
CCU 015 - Hydraulic Oil Temperature High
CCU 016 - Hydraulic Oil Temperature Very High
CCU 017 - Hydraulic Oil Temperature Circuit Open
CCU 018 - Hydraulic Oil Temperature Circuit Short
CCU 019 - Hydraulic Oil Temperature Low
CCU 020 - Engine Oil Pressure Low By Sensor
CCU 023 - Engine Speed Sensor Signal Missing
CCU 024 - Hydraulic Oil Level Switch Circuit Open
CCU 025 - Transmission Oil Pressure Switch Circuit Open
CCU 026 - Transmission Oil Pressure Low
CCU 029 - Axle Pump Oil Pressure Switch Circuit Open
CCU 030 - Engine Air Filter Restricted
CCU 033 - Transmission Oil Pressure Sensor Fault
CCU 037 - Reverse Switch Circuit Open
CCU 039 - Secondary Steering Pump On
CCU 040 - Secondary Steering Switch Circuit Open
CCU 045 - CCU Supply Voltage Low w/Engine Running
CCU 046 - CCU Supply Voltage Low w/Engine Running Above 1500 rpm
CCU 047 - CCU Supply Voltage High w/Engine Running
CCU 049 - CCCU Supply Voltage Very High w/Engine Running
CCU 050 - Hydraulic Oil Filter Restricted
CCU 051 - Transmission Oil Filter Restricted
CCU 052 - PST Front Axle Oil Filter Restricted
CCU 053 - Transmission High/Low Solenoid Circuit Fault
CCU 061 - Hydraulic Oil Level Low When Engine Started
CCU 064 - Axle Oil Pressure is Low
CCU 065 - Axle Pressure is Low
CCU 067 - CCU Sensor Power Circuit Fault
CCU 070 - Operator Not Seated with Rear PTO ON
CCU 075 - Traction Clutch Slipping Too Long
CCU 080 - Differential Lock Switch Circuit Fault
CCU 081 - Differential Lock Solenoid Circuit Fault
CCU 088 - PST Oil Temperature High
CCU 089 - PST Oil Temperature Very High
CCU 090 - PST Oil Temperature Sensor Circuit Open
CCU 091 - PST Oil Temperature Sensor Circuit Short
CCU 095 - Throttle Command Signal From ACU Missing
CCU 101 - Axle Pressure Switch Stuck Closed
CCU 107 - IMS Not Responding Due to HCU
CCU 120 - Control Unit Fault
CCU 121 - Control Unit Fault
CCU 122 - Control Unit Fault
CCU 125 - Control Unit Fault
Group ECU: ECU Code Diagnostics
ECU 000 - Lucas to JDECU Conversion Diagnostic
ECU 000 - Lucas to JDECU Conversion Diagnostic
ECU 013 - Throttle #1 Input High
ECU 014 - Throttle #1 Input Low
ECU 015 - Throttle #1 Abnormal Pulse Width
ECU 021 - 9100—Sensor Supply Voltage High or 9200-9400—Manifold Air Pressure Input Voltage High
ECU 022 - 9100—Sensor Supply Voltage Low or 9200-9400—Manifold Air Pressure Input Voltage Low
ECU 023 - Manifold Air Temperature Input Voltage High
ECU 024 - Manifold Air Temperature Input Voltage Low
ECU 025 - Engine Coolant Temperature Input Voltage High
ECU 026 - Engine Coolant Temperature Input Voltage Low
ECU 027 - Fuel Supply Pressure Input Voltage High
ECU 028 - 9100-9400 ECU Level 3 and 6—ECU Error or 9200-9400 Lucas ECU—Fuel Supply Pressure Input Voltage Low
ECU 029 - Fuel Supply Pressure Input Voltage Low
ECU 031 - 9100—Rack Position Error with Engine OFF or 9200-9400—Cylinder #1 EUI Circuit Open/Shorted
ECU 032 - 9100—Actuator Solenoid Circuit Fault or 9200-9400—Cylinder #2 EUI Circuit Open
ECU 033 - 9200-9400—Cylinder #3 EUI Circuit Open/Shorted
ECU 034 - 9100—Rack Position Error or 9200-9400—Cylinder #4 EUI Circuit Open/Shorted
ECU 035 - 9100—Rack Position Voltage High or 9200-9400—Cylinder #5 EUI Circuit Open
ECU 036 - 9100—Rack Position Voltage Low or 9200-9400—Cylinder #6 EUI Circuit Open/Shorted
ECU 037 - Fuel Temperature Input Voltage High
ECU 038 - Fuel Temperature Input Voltage Low
ECU 039 - Pump Speed Input Noise
ECU 041 - 9100—Start Signal Misssing or 9200-9400—Crank Position Input Missing
ECU 042 - 9100—Engine Overspeed Extreme or Moderate or 9200-9400—Crank Position Input Noise/Pattern Error
ECU 043 - 9100—Throttle Pulse Width Modulated Input Signal Erratic or 9200-9400—Cam Position Input Missing
ECU 044 - 9100—Engine Speed Input Noise or 9200-9400—Cam Position Input Noise or Pattern Error
ECU 045 - 9100—Engine Speed/Pump Speed Out of Sync or 9200-9400—Crank Position/Cam Position Out of Sync
ECU 046 - Start Signal Always Active