John Deere 440E F440E 450E F450E Round Baler Workshop Service Repair Manual TM148319 005FBD402 PDF - MJODTM148319.zip
Full service and repair documentation, complete with Electrical Wiring Diagrams, covering the John Deere 440E, F440E, 450E, and F450E Round Balers—packed with every technical detail needed to service, troubleshoot, fix, and overhaul these machines at a professional technician's level.
The workshop service repair manual for John Deere 440E, F440E, 450E, and F450E Round Balers contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM148319 English - John Deere 440E and 450E Round Balers Technical Manual.pdf
tm148363 Spanish - Manual técnico de las rotoempacadoras 440E y 450E
005FBD402 English - John Deere F440E & F450E Round Balers Technical Manual.pdf
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Total Pages: 1,331 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
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TABLE OF CONTENTS
005FBD402 - John Deere F440E &F450E Round Balers Technical Manual.....2
TM148319 - John Deere 440E and 450E Round Balers Repair Technical Manual.....126
TABLE OF CONTENTS.....126
Section 10: General.....145
Group 05: Safety.....145
Recognize Safety Information.....148
Understand Signal Words.....149
Handle Fluids Safely—Avoid Fires.....150
Prevent Battery Explosions.....151
Prepare for Emergencies.....152
Park Machine Safely.....153
Operate Baler Safely.....154
Protect Bystanders.....155
Service Machine Safely.....156
Support Machine Properly.....160
Wear Protective Clothing.....161
Work in Clean Area.....162
Service Machines Safely.....163
Work In Ventilated Area.....164
Illuminate Work Area Safely.....165
Replace Safety Signs.....166
Use Proper Lifting Equipment.....167
Avoid High-Pressure Fluids.....168
Remove Paint Before Welding or Heating.....169
Avoid Heating Near Pressurized Fluid Lines.....170
Service Tires Safely.....171
Practice Safe Maintenance.....172
Use Proper Tools.....173
Construct Dealer-Made Tools Safely.....174
Dispose of Waste Properly.....175
Precautions for Welding.....176
Protect Against High Pressure Spray.....178
Live With Safety.....179
Group 10: Specifications.....1076
Machine Specifications—440E and 450E.....183
Unified Inch Bolt and Screw Torque Values.....186
Metric Bolt and Screw Torque Values.....189
Service Recommendations For 37° Flare and 30° Cone Seat Connectors.....191
Group 15: General Information.....146
Machine Decal Identification.....193
Machine Description.....194
Group 20: Lubricants.....146
Grease.....197
Gear Case Oil.....198
Alternative and Synthetic Lubricants.....199
Mixing of Lubricants.....200
Lubricant Storage.....201
Perform Lubrication and Maintenance.....202
Section 20: Drive Train.....203
Group 05: General Information.....203
Drivetrain Operation.....209
Group 10: Diagnosing Malfunctions.....736
PTO Driveline Difficulties.....213
Shear Bolt Difficulties.....214
Friction Clutch Difficulties (If Equipped).....215
Gear Case Difficulties.....216
Drive Chain Difficulties.....217
Group 15: Drive Train Protection.....203
Specifications.....1076
Replace Driveline Shear Bolt.....220
Adjust PTO Friction Clutch (If Equipped).....221
Slip PTO Friction Slip Clutch (If Equipped).....223
PTO Driveline Exploded View—Friction Clutch Type.....226
Check Pickup Cam Clutch Torque (If Equipped).....228
Group 20: PTO Driveline.....203
Other Material.....897
PTO Driveline Exploded View with Plastic Shields (Shear Bolt Type).....233
Repair Shields (Shear Bolt Type).....235
Install Shield.....237
Repair U-Joint (Shear Bolt Type).....239
Repair PTO Lock-Back Collar Disconnect (Shear Bolt Type).....244
Repair PTO Lock-Back Collar Disconnect.....247
Repair PTO Constant Velocity Joint (Shear Bolt Type).....249
Disassemble and Assemble Constant Velocity Joint (Shear Bolt Type).....255
Replace Centralizer Bearing.....259
Group 25: Remove and Install Gear Case.....265
Other Material.....897
Specifications.....1076
Remove Gear Case.....263
Install Gear Case.....265
Replace Gear Case Hex Shaft.....269
Group 27: Gear Case Repair.....204
Essential or Recommended Tools.....1074
Service Equipment and Tools.....1100
Other Material.....897
Specifications.....1076
Disassemble Gear Case.....286
Gear Case Exploded View.....293
Assemble Gear Case.....295
Group 30: Roll Drives.....204
Specifications.....1076
Adjust Lower Drive Roll Chain.....312
Adjust Upper Drive Roll Chain.....313
Check Starter Roll Drive Chain.....314
Adjust Starter Roll Drive Chain.....315
Replace Starter Roll Drive Chain.....321
Remove and Install Starter Roll Sprocket.....322
Remove and Install Lower Drive Roll Sprocket.....323
Check Upper Drive Roll Sprocket Alignment.....324
Group 35: Rolls.....204
Essential or Recommended Tools.....1074
Specifications.....1076
Diagram of Rolls and Belt Routing.....331
Remove and Install Starter Roll.....332
Starter Roll End Play Adjustment.....335
Remove and Install Belt Staggering Roll.....337
Remove and Install Take-Up Arm Roll.....339
Remove and Install Front Idler Roll.....341
Remove and Install Top Idler Roll.....343
Remove and Install Auxiliary Take-Up Roll (If Equipped).....346
Remove and Install Upper Rear Gate Roll.....347
Remove and Install Lower Rear Gate Roll.....349
Remove and Install Lower Front Gate Roll.....351
Remove and Install Rear Roll of Tension Arm.....357
Remove and Install Center and Front Rolls of Tension Arm.....359
Replace Tension Arm Roll Shaft.....361
Replace Stationary Shaft Roll Bearings.....364
Remove and Install Lower Drive Roll.....367
Remove and Install Left-Hand Side Lower Drive Roll Bearing.....392
Remove and Install Right-Hand Side Lower Drive Roll Bearing.....402
Remove and Install Upper Drive Roll.....408
Install Upper Drive Roll Bearings.....415
Adjust Starter Roll Scraper (If Equipped).....423
Adjust Idler Roll Scrapers (If Equipped).....425
Group 40: Miscellaneous.....205
Service Equipment and Tools.....1100
Specifications.....1076
Adjust Lower Front Gate Roll Scraper.....429
Section 30: Hydraulics.....431
Group 05: General Information.....431
Specifications.....1076
Tensioning Valve.....435
Non-Adjustable Relief Valve.....436
Pilot-Operated Check Valve.....437
Install Inline Orifice Correctly.....438
Raise Gate with Hoist (without CoverEdge™).....439
Group 10: Diagnosing Malfunctions.....736
Diagnosing Hydraulic Malfunctions.....442
Group 15: Operation and Tests.....431
Essential or Recommended Tools.....1074
Specifications.....1076
Hydraulic System Operation.....447
Low Pressure Relief Valve Test.....452
High-Pressure Relief Valve Test—Field Test.....454
High-Pressure Relief Valve Test—Shop Test.....456
Test Tension/Gate Cylinder for Leakage.....460
Test Hydraulic Pickup Lift Cylinders for Leakage.....462
Group 20: Tensioning Valve Repair.....431
Specifications.....1076
Remove and Install Tensioning Valve.....466
Remove and Install Tensioning Valve with Options.....469
Disassemble and Assemble Tensioning Valve.....472
Check Condition of Valve Seat and Poppet.....475
Group 25: Cylinder Repair.....431
John Deere Hydraulic Cylinder Repair—Use CTM.....478
Remove and Install Gate Cylinder.....479
Remove and Install Twine Arm Cylinder (If Equipped).....482
Remove and Install Bale Ramp Cylinder (If Equipped).....483
Group 30: Hydraulic Bale Ramp (If Equipped).....431
Repair Hydraulic System with Hydraulic Bale Ramp.....487
Section 40: Twine Application (If Equipped).....489
Group 05: General Information.....489
Twine Application System Description.....573
Understanding Twine Application Terms and Settings.....492
Group 10: Diagnosing Malfunctions.....736
Twine Application Difficulties.....502
BaleTrak™ Monitor-Controller Difficulties.....510
Group 15: Twine System Adjustments.....489
Specifications.....1076
Adjust Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop.....516
Adjust Twine Cutter-to-Twine Arm.....523
Check and Adjust Twine Cutter Knife.....526
Adjust Twine Cutter Contact Tab.....529
Adjust Clearance Between Cutter Link Support and Twine Arm.....532
Adjust Twine Cutter Tension (Hydraulic Twine).....534
Adjust Twine Cutter Tension (Electric Actuator).....539
Adjust Front Twine Arm.....543
Adjust Twine Arm Distance From Right Side Sheet (Hydraulic Twine).....546
Adjust Twine Arm Distance From Right Side Sheet (Electric Actuator).....548
Adjust Twine Indicator Retaining Strap.....550
Set Twine End Distance.....551
Set Twine Spacing.....554
Group 20: Twine System Repair.....489
Specifications.....1076
Remove and Install Twine Arm Actuator.....558
Install Twine Arm Actuator, Adapter, and Pivot Assembly.....560
Install Twine Arm Stop.....563
Adjust Hydraulic Twine Arm Cylinder Initial Length.....564
Install Hydraulic Twine Arm Cylinder.....566
Section 50: CoverEdge™ (If Equipped).....568
Group 05: General Information.....568