Caterpillar 245B Excavator & Front Shovel Workshop Repair Manual incl. 3406B Engine PDF - MCAT245BEXOPWL.zip

A full-service repair guide, complete with electrical wiring diagrams, for the Caterpillar 245B Excavator—packed with every technical detail professionals rely on to service, troubleshoot, fix, and rebuild their machines.

Inside the Caterpillar 245B Excavator workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

SENR3936 - Schematic (245B Excavator And Front Shovel Electrical System)

SENR3982 - Schematic (245B Excavator Hydraulic System)

SENR3891 - Disassembly and Assembly (3406B VEHICULAR ENGINE FOR 245B & 245D EXCAVATORS).pdf

SENR3892 - Specifications (245B AND 245B SERIES II EXCAVATORS AND FRONT SHOVEL HYDRAULIC.).pdf

SENR3893 - Systems Operation (245B, 245B SERIES II EXCAVATORS AND FRONT SHOVEL HYDRAULIC SYSTEM).pdf

SENR3893 - Testing And Adjusting (245B, 245B SERIES II EXCAVATORS AND FRONT SHOVEL HYDRAULIC SYSTEM).pdf

SENR3898 - Disassembly and Assembly (245B EXCAVATOR VEHICLE SYSTEMS).pdf

SENR3936 - Schematic (245B Excavator And Front Shovel Electrical System).pdf

SENR3982 - Schematic (245B Excavator Hydraulic System).pdf

SENR4797 - Specifications (245B SERIES II EXCAVATOR (PUMP DRIVE COOLING SYSTEM)).pdf

SENR4797 - Systems Operation (245B SERIES II EXCAVATOR (PUMP DRIVE COOLING SYSTEM)).pdf

SENR4943 - Specifications (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf

SENR4943 - Systems Operation (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf

SENR4943 - Testing And Adjusting (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf

PRODUCT DETAILS:

Total Pages: 1,254 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

SENR4943 - Specifications (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.)...2

Important Information...3

215D and 219D...4

225D...16

231D...22

235C And 235D...27

Carbody...50

Track Brake (Part of 4E7481 Frame Arrangement)...56

Front Idler...57

Final Drive...59

Track Rollers...62

Track Carrier Rollers...64

Counterweight...66

245B; 245D...67

Bucket Assemblies (245D)...76

Counterweight Group (245D)...78

SENR4943 - Systems Operation (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.)...89

SENR4943 - Testing And Adjusting (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.)...155

SENR3898 - Disassembly and Assembly (245B EXCAVATOR VEHICLE SYSTEMS)...170

Duo-Cone Seals...172

Bucket...179

Bucket Cylinder...181

Stick...184

Stick Cylinder...188

Boom...191

Boom Cylinder...196

Main System Oil Filter...201

Case Drain Filter...202

Pilot System Oil Filter...203

Fuel Tank...204

Hydraulic Tank...206

Cooler Flow Control Valve...209

Reducing Valve...213

Pilot System Oil Pump...216

Pilot System Relief Valve...224

Combiner; Summing; And Main System Relief Valve...226

Boom And Stick Check And Relief Valves...231

Track Brake Valve...235

Boom And Stick Vent Valves...238

Increased Lift Signal Valve...241

Swing Combiner And Relief Valve...243

Hydraulic And Directional Lock Valve...246

Pilot Control Valve...248

Speed And Direction Pilot Control Valve...258

Line Relief Valves...268

Load Check Valves...270

Make-Up Valves...274

Three Stem Control Valve...276

Four Stem Control Valve...280

Piston Pump...285

Swing Pump...351

Pump Drive...415

Swing Motor...448

Swing Brake...513

Swing Drive...517

Track Motor...561

Swivel Group...587

Track Carrier Rollers...593

Track Roller...605

Tracks...608

Front Idler...613

Track Roller Frame...619

Hydraulic Track Adjusters...621

Recoil Spring...624

Parking Brake...632

Sprockets...636

Final Drive...640

Counterweight...668

Counterweight Lift Cylinder...670

Counterweight Frame Group...672

Counterweight Control Valve...676

Counterweight Counterbalance Valve...679

Undercarriage...681

Swing Gear And Bearing...686

Air Conditioner Condenser...689

Cab...691

SENR3891 - Disassembly and Assembly (3406B VEHICULAR ENGINE FOR 245B & 245D EXCAVATORS)...693

Remove & Install Electric Starting Motor...695

Remove & Install (Primary) Fuel Filter & Base...696

Remove & Install Fuel Filter & Fuel Priming Pump...698

Remove & Install Fuel Transfer Pump...700

Remove & Install Automatic Timing Advance...704

Remove & Install Governor & Fuel Pump Drive...722

Remove & Install Fuel Ratio Control...729

Remove & Install Fuel Injection Lines...732

Remove & Install Fuel Injection Pump Housing & Governor...733

Disassemble Governor...737

Remove Fuel Injection Pumps...769

Disassemble Fuel Injection Pump Housing...776

Remove Aftercooler...780

Remove Water Temperature Regulator...790

Remove & Install Water Temperature Regulator...792

Remove & Install Water Pump...794

Remove Oil Filter Base...799

Remove & Install Oil Filter Base...802

Remove Engine Oil Cooler (Earlier)...804

Remove & Install Engine Oil Cooler...806

Remove & Install Muffler...810

Remove & Install Turbocharger...813

Remove & Install Exhaust Manifold...824

Remove Valve Covers...826

Remove Rocker Shaft Assemblies & Push Rods...827

Disassemble Rocker Shaft Assemblies...833

Remove Valve Lifters...835

Remove & Install Fuel Injection Valves...842

Remove & Install Fuel Injection Nozzles & Adapters...846

Remove & Install Fuel Injection Valve Adapters...849

Remove Cylinder Head Assembly...851

Remove Spacer Plate...859

Remove Valves...861

Remove & Install Valve Seat Inserts...864

Remove Bridge Dowels...866

Remove Valve Guides...868

Remove Oil Pan & Plate...870

Remove & Install Oil Pump...872

Remove & Install Piston Cooling Tubes...876

Remove Pistons And Connecting Rod Assemblies...877

Remove & Install Cylinder Liners...882

Remove & Install Flywheel...884

Remove & Install Flywheel Housing...890

Remove & Install Timing Gear Cover...896

Remove & Install Timing Gears & Plate...898

Remove & Install Camshaft...901

Remove & Install Camshaft Bearings...904

Remove & Install Connecting Rod Bearings...906

Remove Crankshaft Front Seal & Wear Sleeve...909

Remove Crankshaft Rear Seal & Wear Sleeve...912

Remove & Install Crankshaft Main Bearings...916

Remove Crankshaft...920

Remove & Install Fan Belts...928

Remove & Install Fan & Fan Drive...929

Remove & Install Alternator...932

Remove Vibration Damper...933

Remove Radiator Core...935

Remove & Install Fuel Tank...938

Remove & Install Engine...940

SENR3936 - Schematic (245B Excavator And Front Shovel Electrical System)...944

Main...945

Collage...947

SENR3982 - Schematic (245B Excavator Hydraulic System)...977

Main...978

Collage...980

SENR3892 - Specifications (245B AND 245B SERIES II EXCAVATORS AND FRONT SHOVEL HYDRAULIC.)...995

Hydraulic Pump (Swing) 4T7028 (6MF1-67; 1SJ1-144); 9T9796 (6MF68-UP; 1SJ145-UP) SMCS - 7566...997

Introduction...1004

Hydraulic Pump (Main System)...1005

Hydraulic Pump (Swing)...1012

Hydraulic Pump (Pilot)...1019

Pump (Pump Drive Oil Cooler)...1023

Track Motor...1025

Swing Motor...1029

Combination Valve Group...1033

Combination Valve Group (Increased Lift Attachment)...1035

Control Valve - Rear Bank (Main System)...1038

Control Valve - Front Bank (Main System)...1042

Platform Bulkhead...1046

Underspeed Valve Group (Reducing Valve Group)...1048

Relief Valve (Pilot System)...1050

Pilot Valve...1052

Hydraulic And Directional Lock Valve (Selector Valve)...1055

Speed Control And Steering Valve...1056

Track Brake Valve...1058

Cooler Flow Control Valve...1060

Swing Combiner And Relief Valve Group...1062

Solenoid Valve (Increased Lift)...1065

Check And Relief Valve Group...1066

Boom Check Valve Groups...1068

Boom Check And Relief Valve...1071

Control Valve Group For Bottom Dump (Front Shovel)...1074

Quick Dump Valve For Front Dump (Front Shovel)...1076

Selector Valve...1077

Stick Vent Valve Group...1078

Boom Vent Valve Group...1079

Filter Group (Case Drain)...1080

Filter Group (Main System)...1081

Filter Group (Pilot System)...1083

Differential Pressure Switch...1085

Check Valve Group...1086

Spring Assembly...1087

Cylinder Groups...1088

Cycle Times...1098

Hydraulic Tank...1100

Hydraulic Tank Breaker Relief Valve...1102

Pump Drive...1103

Final Drive...1108

Swing Drive...1112

Swing Bearing And Gear Group...1116

Carbody...1118

Front Idler...1119

Track Brake...1121

Track Carrier Rollers...1122

Track Rollers...1123

Track Guide Guard Group...1124

Control Valve Group (Counterweight Handling Attachment)...1125

Counterweight Group...1127

SENR4797 - Specifications (245B SERIES II EXCAVATOR (PUMP DRIVE COOLING SYSTEM))...1128

Introduction...1129

Pump (Pump Drive Oil Cooler)...1130

Pump Drive...1132

SENR4797 - Systems Operation (245B SERIES II EXCAVATOR (PUMP DRIVE COOLING SYSTEM))...1135

SENR3893 - Systems Operation (245B; 245B SERIES II EXCAVATORS AND FRONT SHOVEL HYDRAULIC SYSTEM)...1137

SENR3893 - Testing And Adjusting (245B; 245B SERIES II EXCAVATORS AND FRONT SHOVEL HYDRAULIC SYSTEM)...1217

Caterpillar 245B Excavator Repair Service Manual