John Deere 9650 STS 9750 STS Combine Repair Service Manual TM1901 PDF - MJODTM1901.zip
A full factory-grade service and repair guide covering the John Deere 9650STS (serial numbers prior to 695500) and 9750STS (serial numbers prior to 695600), offering the workshop-level detail needed to maintain, troubleshoot, and overhaul these machines just like a trained technician.
This John Deere combine workshop service and repair manual for the 9650 STS (through -695500) and 9750 STS (through -695600) contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1901 - John Deere Combines 9650 STS (-695500), 9750 STS (-695600) Technical Manual (Repair).PDF
TM1901 - John Deere Combines 9650 STS (-695500), 9750 STS (-695600) Technical Manual (Repair).EPUB
Total Pages: 1,792 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Cooling System
Lower Engine Repair
Fuel and Air Repair
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wire Harness Routing
Fuses, Circuit Breakers and Relays
Lighting
Operators Station
Sensors and Switches
Wiper
Alternator
Starting Motor
Electrical Engine Control
GREENSTARGREENSTAR is a trademark of Deere & Company Components
Power Train Repair
Transmission and Differential
Single Reduction Final Drive-Heavy Duty
Hydrostatic System
Cam Lobe Motor
Tires and Wheels
Power Steering and Brakes
Steering
Brakes
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Motors
Accumulator
Separator Shell
Gull Wing Doors
Operator Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
Contour Master Contour Master is a trademark of Deere & Company. Tilt Cylinder
Contour Master Contour Master is a trademark of Deere & Company. Tilt Frame
Separator
Separator Repair
Separator Drives
Residue Disposal
Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank and Unloading System Repair
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Clean Grain Elevator
Grain Tank and Extensions
Engine Gear Case and Control Valve Repair
Engine Gear Case and Valve
tm1901 - 9650 STS and 9750 STS Combines Repair
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Remove Paint Before Welding or Heating
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Work in Clean Area
Practice Safe Maintenance
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Use Adequate Service Facilities
Live With Safety
Group 10: Specifications
Operating Speeds
Ground Speed (Fast Idle) Single Speed Four Wheel Drive
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive
Turning Radius
Specifications—9650 STS Combines
Specifications—9750 STS Combines
Dimensions
Dimension Reference Points
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Sealants and Adhesives Cross-Reference Chart
O-Ring Boss Fitting Torque Chart
Flat Face O-Ring Seal Fitting Torque Chart
SAE Four Bolt Flange Fitting Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Group 15: Tune-Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Group 20: Fuels and Lubricants
Diesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Storing Fuel
Supplemental Coolant Additives
Liquid Coolant Conditioner
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator and STS Rotor Drive Gear Cases
Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Filter Part Numbers
Section 20: Engine
Group 05: Remove and Install Engine
Essential or Recommended Tools
Specifications
6081 John Deere Engine Repair—Use CTM86
Remove Engine
Install Engine
Group 10: Cooling System
Specifications
6081 John Deere Engine Repair—Use CTM86
Remove and Install Rotary Screen Drive
Remove and Install Rotary Screen Idler Arm and Sheaves
Remove and Install Rotary Screen
Adjusting Rotary Screen Knife Comb
Remove Radiator
Install Radiator
Test Radiator
Test Radiator Cap
Replace Thermostats
Repair or Replace Water Pump
Group 15: Lower Engine Repair
Remove and Install Engine Oil Pan Access Sheet
Section 30: Fuel and Air Repair
Group 05: Air Intake System
Other Material
Specifications
John Deere Engine Repair
Remove and Install Turbocharger
Turbocharger Repair
Remove and Install Charge Air Cooler
Remove and Install Air Cleaner Filters
Group 10: Diesel Fuel System
Specifications
Remove and Install Fuel Tank
Remove and Install Fuel Tank Strainer and Breather
Remove Fuel Tank Outlet Screen
Install Fuel Tank Outlet Screen
Replace Cold Weather Starting Aid Can
Remove and Install Cold Weather Starting Aid
Section 40: Electrical System
Group 05: Batteries
Prevent Battery Explosions
Handling Batteries Safely
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Battery Replacement
Remove and Install Batteries
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Group 10: Harness and Connector Repair
Essential or Recommended Tools
Service Equipment and Tools
Electrical Tool Repair Kit
Wire Repair Pliers
Terminal Applicator
Service Parts Kits
Use Electrical Insulating Compound
Using High-Pressure Washers
Connector Identification
Electrical Connector Handling
Replace WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC. Connector
Install WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC. Contact
Remove Connector Body From Blade Terminals
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Style Connectors
Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact
Replace (Pull Type) METRI-PACK METRI-PACK is a trademark of Packard Electric. Connectors
Replace (Push Type) METRI-PACK METRI-PACK is a trademark of Packard Electric. Connectors
Harness Repair —Splice Broken or Cut Wire
Harness Repair—Splice Connector
Group 15: Wire Harness Routing
Replace Harness
Right-Hand Main Wiring Harness, Without GREENSTAR GREENSTAR is a trademark of Deere & Company - Reference
Right-Hand Main Wiring Harness, With GREENSTAR GREENSTAR is a trademark of Deere & Company - Reference
Left-Hand Main Wiring Harness - Reference
Engine Wiring Harness - Reference
Cab Main Wiring Harness - Reference
Group 20: Fuses, Circuit Breakers and Relays
Specifications
Basic Operation
Fuses and Relays (Central Electronics Box)
Fuse Locations
Relays
Power Distribution Board System Basic Description
Circuit Board Replacement
Power Distribution Board Number 1—Relay Identification
Power Distribution Board Number 2 —Relay Identification
Power Distribution Board Number 3 (Optional)—Relay Identification
Power Distribution Board Number 1—Fuse Identification
Power Distribution Board Number 2—Fuse Identification
Power Distribution Board Number 3—Fuse Identification
Circuit Breakers and Relays (Engine Compartment)
Group 25: Lighting
Safety Rules When Replacing Halogen Bulbs
Bulb Part Numbers
Cab Head Light Bulb Replacement and Adjustment
Auxiliary Field and Access Door, Work Light Bulb Replacement
Rear Discharge Light Bulb Replacement
Side Finder (Optional) Light Bulb Replacement
Grain Tank and Unloading Auger Light Bulb Replacement
Front Turn Signal, Tail and Side Light Bulb Replacement
Warning Light Bulb Replacement
Cleaning Shoe Light Bulb Replacement
Turn Signal and Maximum Tilt Indicator Light Bulb Replacement
Dome and Console Light Bulb Replacement
CommandTouch CommandTouch is a trademark of Deere & Company CornerPost Monitor Light Bulb Replacement
Warning Display Panel Light Bulb Replacement
Header Float Gauge (Optional) Bulb Replacement
Group 30: Operators Station
Other Material
Specifications
Instruments and Controls Identification
Overhead Warning Display Panel
Remove and Install Overhead Warning Display Panel
Replace Overhead Warning Display Panel Circuit Board
Remove and Install Light Panel Dimmer Switch
Remove and Install Overhead Display Rocker Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch
Remove and Install Radio
Remove and Install Radio Speaker
Remove and Install Radio Antenna
CornerPost Main Circuit Board Removal
Remove Header Control Module
Remove Performance Monitor and Digital Tachometer Module
Digital Tachometer Calibration
CommandTouch CommandTouch is a trademark of Deere & Company Console Controls
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console
Remove and Install Header and Separator Engage Switches
Remove and Install DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company and Active Header Control Active Header Control is a trademark of Deere & Company Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Solar Sensor
Remove and Install Backlight Bulbs for DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company and Active Header Control Active Header Control is a trademark of Deere & Company Switches
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Membrane Switches
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Circuit Board
Replace Neutral Safety Switch
Replace Mini Harness
Remove and Install Multi-Function Handle
Remove and Install Start Switch
Remove and Install Starting Aid Switch
Remove and Install Turn Signal/Side Finder Light Switch
Remove and Install Horn Switch
Group 35: Sensors and Switches
Other Material
Specifications
Shaft Speed Sensor Locations
Shaft Speed Sensor Locations
Remove And Install Low Shaft Speed Sensor
Remove and Install STS Rotor Speed Sensor
Remove and Install Full Grain Tank Sensor
Remove and Install Tailings Sensor