John Deere 862B Series II Scraper Operation & Test Service Manual (TM1724) S.N. 818323 - MJODTM1724.zip
A full Operation & Test guide featuring electrical wiring schematics for the John Deere 862B Series II Scrapers, packed with everything needed to service, troubleshoot, and overhaul the machine the way expert technicians do.
The Diagnosis & Test service manual for the John Deere 862B Series II scraper workshop contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1724 - 862B Series II Scraper Operation and Tests (S.N. 818323-) Technical Manual.pdf
tm1724 - 862B Series II Scraper Operation and Tests (S.N. 818323-) Technical Manual.epub
Total Pages: 903 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS 862B-II (SN. from 818323)
Foreword
Technical Information Feedback Form
General Information
Safety
General Specifications
Torque Values
Fuels and Lubricants
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Adjustments and Additional Information
Power Train
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Test
Heating and A/C
Theory of Operation
System Operational Checks
Diagnostic Information
Adjustments
Test
tm1724 - 862B Series II Scraper Operation and Tests (S.N. 818323-)
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 02: General Specifications
862B Series II
862B Series II Drain and Refill Capacities
Group 03: Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Group 04: Fuels and Lubricants
Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Handling and Storing Diesel Fuel
Fuel Tank
Do Not Use Galvanized Containers
Diesel Engine Oil
Hydraulic, Transmission, Drive Axle, and Elevator Gearbox Oils
Grease
Oil Filters
Lubricant Storage
Alternative and Synthetic Lubricants
Mixing of Lubricants
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Complete Machine Operational Checkout
Section 9010: Engine
Group 05: Theory of Operation
6101 John Deere Engine-Use CTM61
General Description
Engine Sectional View
Air Cleaner Operation
Aspirator Muffler Operation
Fuel System
Group 15: Diagnostic Information
6101 John Deere Engine-Use CTM61
Diagnose Engine Malfunctions
Group 20: Adjustments
Slow and Fast Idle Adjustment
Adjust Engine Speed Control Linkage
Fuel Shut-Off Solenoid Adjustment
Alternator, Fan and Compressor Belt Tension Adjustment
Group 25: Tests
6101 John Deere Engine-Use CTM61
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Engine Performance Test Using Turbocharger Boost Pressure
Engine Performance Test (Torque Converter Stall Speed)
Air Cleaner Element Restriction Indicator Switch Test
Air Intake System Leakage Test
Fuel Tank Supply Pump Pressure and Flow Tests
Radiator Air Flow Test
Section 9015: Electrical System
Group 05: System Information
Electrical System Visual Inspection
Electrical Circuit Malfunctions
High Resistance Circuit
Open Circuit
Grounded Circuit
Shorted Circuit
Sensor Circuit Shorted to Power
Sensor Circuit Shorted to Itself
Sensor Circuit Shorted to Ground
Multimeter
Seven Step Electrical Test Procedure
Schematic, Wiring Diagram, and Component Location Information
Reading a System Functional Schematic
Reading a Wiring Diagram
Reading a Component Location Diagram
Reading a Connector End View Diagram
Electrical Schematic Symbols
Group 10: System Diagrams
Component Identification Table
Fuse (Blade-Type) Color Codes
Fuse Specifications
Wiring and Schematic Diagrams Legend
System Functional Schematic Section Legend
System Functional Schematic
Dash Harness (W1) Wiring Diagram
Dash Harness (W1) Component Location
Engine Harness (W2) Wiring Diagram
Engine Harness (W2) Component Location
Tractor Harness (W3) Wiring Diagram
Tractor Harness (W3) Component Location
Scraper Harness (W4) Wiring Diagram
Scraper Harness (W4) Component Location
Side Console Harness (W5) Wiring Diagram-Automatic Transmission
Side Console Harness (W5) Component Location-Automatic Transmission
Solenoid Harness (W8) Wiring Diagram-Automatic Transmission
Solenoid Harness (W8) Component Location-Automatic Transmission
Side Console Harness (W10) Wiring Diagram-Manual Transmission
Side Console Harness (W10) Component Location-Manual Transmission
Relay Harness (W13) Wiring Diagram-Automatic Transmission
Relay Harness (W13) Component Location-Automatic Transmission
Rear Frame Harness (W11) Wiring Diagram
Rear Frame Harness (W11) Component Location
Solenoid Harness (W14) Wiring Diagram-Manual Transmission
Solenoid Harness (W14) Component Location-Manual Transmission
Control Harness (W9)-Wiring Diagram Manual Transmission
Control Harness (W9) Component Location-Manual Transmission
Axle Suspension Harness (W16)-Wiring Diagram
Axle Suspension Harness (W16) Component Location
Group 15: Sub-System Diagnostics
Starting and Charging Circuit Operational Information-Manual Transmission
Starting and Charging Circuit Theory of Operation-Manual Transmission
Starting and Charging Circuit Schematic-Manual Transmission
Starting and Charging Circuit Operational Information-Automatic Transmission
Starting and Charging Circuit Theory of Operation-Automatic Transmission
Starting and Charging Circuit Schematic-Automatic Transmission
Fuel Control Circuit Operational Information
Fuel Control Circuit Theory of Operation
Fuel Control Circuit Schematic
Park Brake Circuit Specifications-Manual Transmission
Park Brake Circuit Operational Information-Manual Transmission
Park Brake Circuit Theory of Operation-Manual Transmission
Park Brake Circuit Schematic-Manual Transmission
Park Brake Circuit Specifications-Automatic Transmission
Park Brake Circuit Operational Information-Automatic Transmission
Park Brake Circuit Theory of Operation-Automatic Transmission
Park Brake Circuit Schematic-Automatic Transmission
Control Circuit Operational Information-Manual Transmission
Control Circuit Theory of Operation-Manual Transmission
Control Circuit Schematic-Manual Transmission
Control Circuit Operational Information-Automatic Transmission
Control Circuit Theory of Operation-Automatic Transmission
Control Circuit Schematic-Automatic Transmission
Axle Suspension Circuit Specifications-Manual Transmission
Axle Suspension Circuit Operational Information-Manual Transmission
Axle Suspension Circuit Theory of Operation-Manual Transmission
Axle Suspension Circuit Schematic-Manual Transmission
Axle Suspension Circuit Specifications-Automatic Transmission
Axle Suspension Circuit Operational Information-Automatic Transmission
Axle Suspension Circuit Theory of Operation-Automatic Transmission
Axle Suspension Circuit Schematic-Automatic Transmission
Seat Suspension Circuit Operational Information
Seat Suspension Circuit Theory of Operation
Seat Suspension Circuit Schematic
Fuel Gauge, Hour Meter and Tachometer Circuit Specifications
Fuel Gauge, Hour Meter and Tachometer Circuit Operational Information
Fuel Gauge, Hour Meter and Tachometer Circuit Theory of Operation
Fuel Gauge, Hour Meter and Tachometer Circuit Schematic
Horn and Logic Module Circuit Operational Information
Horn and Logic Module Circuit Theory of Operation
Horn and Logic Module Circuit Schematic
Start Aid, Differential Lock and Brake Priority Circuit Specifications
Start Aid, Differential Lock and Brake Priority Circuits Operational Information
Start Aid, Differential Lock and Brake Priority Circuits Theory of Operation
Start Aid, Differential Lock and Brake Priority Circuit Schematic
Monitor Circuit Specifications
Monitor Circuit Operational Information
Monitor Circuit Theory of Operation
Monitor Circuit Schematic
Work Light Circuit Operational Information
Work Light Circuit Theory of Operation
Work Light Circuit Schematic
Turn Signal/Warning Light Circuit Operational Information
Turn Signal/Warning Light Circuit Theory of Operation
Turn Signal/Warning Light Circuit Schematic
Brake Light Circuit Specifications
Brake Light, Drive Light and Secondary Brake Circuit Operational Information
Brake Light, Drive Light, and Secondary Brake Circuit Theory of Operation
Brake Light, Drive Light and Secondary Brake Circuit Schematic
Windshield Wiper Circuit Operational Information
Windshield Wiper Circuit Theory of Operation
Windshield Wiper Circuit Schematic
Dome Light and Air Conditioner Circuit Specifications
Dome Light and Air Conditioner Circuit Operational Information
Dome Light and Air Conditioner Circuit Theory of Operation
Dome Light and Air Conditioner Circuit Schematic
Group 20: Adjustments and Additional Information
Logic Module Test In Machine
Logic Module Bench Test
Turn Signal/Warning Light Switch Test
Display Monitor Test
Alternator Operation-50 Amp Bosch
Alternator Voltage Output Test-50 Amp Bosch
Battery Operation
Battery Specifications
Diagnose Battery Malfunctions
Check Battery Electrolyte Level and Terminals
Procedure for Testing Batteries
Using Booster Batteries-24 Volt System
Manual Transmission Gear Selector Switch Test
Automatic Transmission Test
Magnetic Pickup Test
Section 9020: Power Train
Group 05: Theory of Operation
Power Train Block Diagram
Torque Converter Operation
Transmission Hydraulic System Operation
Transmission Control Valve Operation
Transmission Filter and Filter Relief Valve Operation
Transmission Pump Operation (S.N. -833883)
Transmission Pump Operation (S.N. 833884-)
Pressure Regulating Valve and Converter Relief Valve Operation
Torque Converter Lockup Clutch Modulation Valve Operation
Transmission Planetary, Gear Train, and Lubrication Operation
Shift Modulation Valve Circuit Operation
Transmission Power Flow
Automatic Shift Transmission Operation
Manual Shift Transmission Operation
Valve Module Operation
Differential Lock and Axle Lubrication Hydraulic System Operation (S.N. -833883)
Differential Lock and Axle Lubrication Hydraulic System Operation (S.N. 833884-)
Differential Lock Solenoid Valve and Sequence Valve Operation
Differential Lock Operation
Tractor and Bowl Brakes, and Park Brake Circuit Operation
Tractor and Bowl Brake Accumulators Operation
Tractor and Bowl Brake Valve Operation
Tractor Brakes and Final Drive Operation
Bowl Brakes Operation
Secondary Brake Solenoid Valve Operation
Park Brake Operation
Suspension Axle Hydraulic System Operation
Suspension Axle Operation
Suspension Axle Accumulator Operation
Suspension Axle Leveling Valve Operation