Jaguar S-Type, S-Type R & S-Type Sport 1999-2008 Workshop Repair Service Manual PDF - MJGS9908OPEK.zip
The complete official digital shop manual delivers service, upkeep, and fault-finding guidance for the 1999-2008 Jaguar S-Type, S-Type R, and S-Type Sport. Diagnostic and repair procedures are explained thoroughly so you can fix, maintain, rebuild, refurbish, or restore your car just like a trained technician in a neighborhood service garage. This affordable, high-quality manual is fully complete and intact, with no pages omitted. It's the identical factory workshop manual dealers rely on, and it's guaranteed to work perfectly so you don't waste valuable time.
This Jaguar S-Type 1999-2008 manual is organized into separate sections. Every section addresses a particular component or system and, alongside the standard servicing instructions, provides guidance for disassembly, inspection, and reassembly. A table of contents opens each section. Pages can be located easily by category, and every page can be enlarged for close-up detail. The file is a cross-platform PDF, so it runs smoothly on any type of device. No computer expertise is required to navigate the manual.
TABLE OF CONTENTS
Jag S-Type -Early...2
STypeWorkshopto2003...3
STypeWorkshopto2002...4
Front Cover...4
Table of Contents...5
1: General Information...9
100-00 General Service Information...9
Glossary of Terms...13
Health and Safety Precautions...21
How To Use This Manual...35
Important Safety Instructions...36
Road/Roller Testing...37
Brake Testing...38
Solvents, Sealants and Adhesives...39
Standard Workshop Practices...41
100-01 Identification Codes...42
Identification Codes 1999/2000...42
Identification Codes 2001/2002...48
100-02 Jacking and Lifting...56
Jacking...56
Lifting...57
100-04 Noise, Vibration and Harshness Exhaust System Neutralizing...61
Symptom Chart...64
2: Chassis...71
204: Suspension...71
204-00 General Information...71
Specifications...71
General Procedures...0
Camber and Caster Adjustment...74
Front Toe Adjustment...79
Rear Toe Adjustment (57.65.08)...80
Wheel Bearing Inspection...81
Description and Operation...81
Wheel Alignment Angles...82
Diagnosis and Testing...86
Inspection and Verification Suspension System...86
204-01 Front Suspension...93
Specifications...93
Description and Operation...94
Removal and Installation...0
Lower Arm...97
Lower Arm Bushing (60.35.45)...103
Shock Absorber and Spring Assembly (60.30.02)...106
Front Stabilizer Bar (60.10.01)...108
Upper Arm RH (60.35.42)...110
Front Wheel Bearing and Wheel Hub (60.25.03)...111
Wheel Knuckle (60.25.23)...113
Disassembly...113
Shock Absorber and Spring Assembly (60.30.21)...116
204-02 Rear Suspension...120
Specifications...120
Description and Operation...121
Removal and Installation...124
Lower Arm and Bushing...124
Shock Absorber and Spring Assembly...129
Rear Stabilizer Bar (64.35.08)...131
Upper Arm (64.25.31)...132
Upper Arm Bushing...137
Wheel Hub...139
Disassembly...140
Shock Absorber and Spring Assembly...140
204-04 Wheels and Tires...150
Specifications...150
Description and Operation...151
Diagnosis and Testing...154
Removal and Installation...163
Wheel and Tire (74.20.05)...163
204-05 Vehicle Dynamic Suspension...164
Description and Operation...164
Diagnosis and Testing...165
Removal and Installation...166
Adaptive Damping Module (86.56.35)...166
Front Vertical Accelerometer (86.56.53)...167
Accelerometer (86.56.54)...168
Rear Vertical Accelerometer (86.56.55)...169
205: Driveline System...170
205-00 General Information...170
Description and Operation...170
Diagnosis and Testing...172
205-01 Driveshaft...177
Specifications...177
Description and Operation...178
Removal and Installation...180
205-02 Rear Drive Axle Differential...183
Specifications...183
Description and Operation...184
Removal and Installation...186
Axle Assembly...186
Axle Housing Bushing (64.25.30)...188
Differential Support Insulator (64.25.29)...190
In Vehicle Repair...192
Axle Shaft (47.10.01)...192
Drive Pinion Seal (51.20.01)...197
Axle Shaft Seal (51.20.04)...201
206: Brake System...202
206-00 General Information...202
Specifications 1999.25 - 2002...202
General Procedures...203
Brake Disc Runout Check ALL MODELS...203
Brake System Bleeding (70.25.03)...204
Description and Operation...210
Diagnosis and Testing ALL MODELS...211
206-03 Front Brake Disc...225
Specifications...225
Description and Operation...226
Removal and Installation...228
Brake Caliper (70.55.02)...228
Brake Disc...230
Brake Disc Shield...233
Brake Pads (70.40.02)...234
206-04 Rear Brake Disc...236
Specifications...236
Description and Operation...237
Removal and Installation...239
03. Brake Caliper (70.55.03)...239
Brake disc...242
Brake Disc Shield...244
Brake Pads...245
206-05 Parking Brake Actuation...247
Description and Operation...247
Diagnosis and Testing...248
Removal and Installation...251
Parking Brake Cable (70.35.29)...251
Parking Brake Control (70.35.08)...255
206-06 Hydraulic Brake Actuation...258
Specifications...258
Description and Operation...259
Removal and Installation...261
Brake Fluid Reservoir...261
Brake Master Cylinder (70.30.08)2...263
206-07 Power Brake Actuation...266
Specification...266
Description and Operation...267
Removal and Installation...268
Brake Booster...268
206-09 Anti-Lock Control - Stability Assist...271
Specifications...271
Description and Operation...272
Diagnosis and Testing...274
Removal and Installation...293
Accelerometer...293
Brake Master Cylinder Primary Pressure Transducer+secondary...294
Front Wheel Speed Sensor...296
Hydraulic Control Unit (HCU) (70.60.18)...300
Rear Wheel Speed Sensor (70.60.04)...303
Steering Wheel Rotation Sensor (86.56.58)...304
Yaw Rate Sensor (86.56.57)...305
211: Steering System...306
211-00 General Information...306
Specifications...306
General Procedures...307
Power Steering System Bleeding - VIN Range L00600-L86901 (57.15.02 )...307
Power Steering System Bleeding - VIN Range L86902-M45254 (57.15.02 )...309
Description and Operation...310
Diagnosis and Testing VIN Range L00600 L86901...311
Diagnosis and Testing - VIN Range L86902 and onwards...317
211-02 Power Steering...332
Specifications 1999.25+2000...332
Specifications 2001+2002...333
Description and Operation...334
Removal and Installation...336
Power Steering Control Valve Actuator - VIN Range L00600-L86901...336
Power Steering Fluid Cooler (57.15.11)...338
Power Steering Fluid Reservoir (57.15.08) all years...339
Power Steering Pump - 3.0L NA V6 - AJ27 (57.20.14)...341
Power Steering Pump - 4.0L NA V8 - AJ27 (57.20.14)...346
Steering Gear - VIN Range L00600-L86901 (57.10.01)...352
Steering Gear Bushing (57.10.30)...358
211-03 Steering Linkage...360
Specifications...360
Description and Operation...361
Removal and Installation...363
Steering Gear Boot...363
Tie-Rod End...365
211-04 Steering Column...367
Specifications...367
Description and Operation...368
Removal and Installation...368
Ignition Switch Lock Cylinder (57.40.29)...369
Steering Column (57.40.01)...372
Steering Wheel (57.60.01)...375
Tilt/Telescopic Motors (57.40.40)...377
211-05 Steering Column Switches...378
Description and Operation...378
Diagnosis and Testing...380
Removal and Installation...381
Steering Column Lock Actuator...381
Steering Column Lock Module...382
Steering Column Multifunction Switch...384
Steering Column Multifunction Switch LH...386
Steering Column Multifunction Switch RH...388
3: Powertrain...390
303: Engine...390
303-00 Engine System - General Information...390
Specifications...390
General Procedures...0
Bearing Inspection...392
Camshaft Bearing Journal Clearance...393
Camshaft Bearing Journal Diameter...394
Camshaft End Play...395
Camshaft Lobe Lift...396
Camshaft Surface Inspection...397
Connecting Rod Cleaning...398
Connecting Rod Large End Bore...399
Crankshaft End Play...400
Crankshaft Main Bearing Journal Clearance - 3.0L NA V6 - AJ27...401
Crankshaft Main Bearing Journal Clearance - 4.0L NA V8 - AJ27...404
Cylinder Bore Out-of-Round...408
Cylinder Head Distortion...409
Exhaust Manifold Cleaning and Inspection...410
Piston Inspection...411
Piston Pin Diameter...412
Piston Pin to Bore Diameter...413
Piston Ring End Gap...414
Piston Ring-to-Groove Clearance...415
Piston to Cylinder Bore Clearance...416
Valve Spring Free Length...417
Valve Stem Diameter...418
3.0L + 4.0L Engine-Description and Operation...419
Engine-Diagnosis and Testing...420
303-01A Engine-3.0L V6...430
Specifications...430
General Procedures...432
Valve Clearance Adjustment (12.29.48)...432
Valve Clearance Check (12.29.47)...433
Description and Operation...434
Removal...435
Engine Removal (12.41.01)...435
Installation...443
Engine Installation (12.41.01)1...443
In Vehicle Repair...452
Camshafts LH (12.13.19)...452
Crankshaft Front Seal (12.21.14)...454
Crankshaft Pulley (12.21.09)...455
Crankshaft Rear Seal (12.21.20)...461
Cylinder Head (12.29.01)...463
Engine Front Cover (12.65.01)...470
Engine Mount (12.45.13)...474
Exhaust Manifold LH (30.15.55)...476
Exhaust Manifold RH (30.15.56)...478
Flexplate (12.53.13)...480
Flywheel (12.53.07)...482
Intake Manifold (30.15.01)...484
Oil Cooler (12.60.68)...488
Oil Pan (12.60.44)...492
Oil Pump (12.60.26)...496
Timing Drive Components (12.65.13)...498
Valve Cover LH (12.29.43)...509
Valve Cover RH (12.29.44)...512
Disassembly...515
Engine Disassembly...515
Disassembly/Assembly of subassemblies...539
Cylinder Head (12.29.22)...539
Piston (12.17.02)...543
Assembly...547
Engine Assembly...547
303-01B Engine-4.0L V8...579
Specifications...579
General Procedures...582
Valve Clearance Adjustment (12.29.48)...582
Valve Clearance Check (12.29.47)...585
Description and Operation...586
Installation...597
Engine installation (12.41.01)...597
Removal...602
Engine removal (12.41.01)1...602
In Vehicle Repair...608
Camshaft LH (12.13.14)...608
Crankshaft Front Seal (12.21.14)...611
Crankshaft Pulley (12.21.09)...613
Crankshaft Rear Seal (12.21.20)...619
Cylinder Head RH (12.29.03)...622
Engine Front Cover (12.65.01)...635
Engine Mount LH (12.45.01)...642
Engine Mount RH (12.45.03)...643
Exhaust Manifold LH (30.15.55)...644
Exhaust Manifold RH (30.15.56)...645
Flexplate (12.53.13)...646
Intake Manifold (30.15.01)...648
Oil Cooler (12.60.68)...653
Oil Pan (12.60.44)...656
Oil Pump (12.60.26)...658
Primary Timing Chain LH (12.65.67)...660
Primary Timing Chain RH (12.65.66)...666
Secondary Timing Chain LH (12.65.69)...674
Secondary Timing Chain RH (12.65.68)...675
Valve Cover LH (12.29.43)...676
Valve Cover RH (12.29.44)...681
Disassembly...685
Engine Disassembly...685
Disassembly/Assembly of subassemblies...719
Piston (12.17.02)...719
Cylinder Head (12.29.22)...723
Engine-Assembly...727
Engine Assembly...727
303-03 Engine Cooling...768
Specifications...768