Isuzu Amigo Axiom Rodeo Rodeo Sport Trooper VehiCROSS Workshop Repair Manual 1999-2002 PDF - MISZALL9902OPES.zip
Full-coverage factory-style service manual, complete with electrical wiring schematics, for the 1999-2002 Isuzu Amigo, Axiom, Rodeo, Rodeo Sport, Trooper and VehiCROSS — packed with the technical data needed to service, troubleshoot, fix, and rebuild these vehicles the way trained technicians do.
Workshop service & repair manual for Isuzu Amigo/Axiom/Rodeo/Rodeo Sport/Trooper/VehiCROSS models from 1999-2002 contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Isuzu US Version, EXP UBS Models 1999-2002 Workshop Manual.pdf
Total Pages: 23,403 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
MAKE: Isuzu
YEAR: 1999 2000 2001 2002
MODEL: Amigo (UA), Axiom (UP), Rodeo (UE), Rodeo Sport (UA), Trooper (UX), Vehicross (VX)
FORMAT: PDF (23,403 pages)
TABLE OF CONTENTS
TOP....0
US VERSION....2
1999 MODEL....2
(UX) TROOPER....2927
Sec.0 GENERAL INFORMATION....2928
0A GENERAL INFORMATION....2928
General Repair Instruction....2928
Illustration Arrows....2929
Identification....2930
Theft Prevention Standard....2932
Lifting Instructions....2937
Standard Bolts Torque Specifications....2940
Abbreviations Charts....2941
Service Parts Identification Plate....2942
0B MAINTENANCE AND LUBRICATION....2943
Maintenance Schedule List....2943
Explanation of Complete Vehicle Maintenance Schedule....2946
Recommended Fluids and Lubricants....2949
Lubricant Viscosity Chart....2950
Recommended Liquid Gasket....2952
Recommended Thread Locking Agents....2953
Maintenance Service Data....2954
Sec.1 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)....2955
1A HVAC SYSTEMS....2955
Service Precaution....2956
Heating and Ventilation System....2956
General Description....2956
Wiring Diagram....2961
Diagnosis....2962
Individual Inspection....2965
Heater Unit....2968
Heater Unit and Associated Parts....2968
Removal....2968
Installation....2969
Heater Core and / or Mode Door....2970
Disassembled View....2970
Removal....2970
Inspection....2971
Installation....2971
Heater Mode Control Link Unit....2972
Disassembled View....2972
Removal....2972
Installation....2973
Heater Temperature Control Link Unit....2973
Disassembled View....2973
Removal....2973
Installation....2973
Blower Assembly....2974
Blower Assembly and Associated....2974
Removal....2974
Installation....2975
Blower Link Unit and / or Mode door....2975
Disassembled View....2975
Removal....2975
Installation....2976
Blower Motor....2977
Blower Motor and Associated Parts....2977
Removal....2977
Installation....2977
Rear Heater Duct, Defroster Nozzle and Ventilation Duct....2978
Rear Heater Duct, Defroster Nozzle, Ventilation Duct and Associated Parts....2978
Removal....2978
Installation....2979
Center and / or Drive Side Vent....2979
Center Vent, Drive Side Vent and Associated Parts....2979
Removal....2979
Installation....2979
Control Lever Assembly and / or Control Cable....2980
Control Lever Assembly, Control Cable and Associated Parts....2980
Removal....2980
Installation....2981
Control Panel Illumination Bulb....2982
Control Panel Illumination Bulb and Associated Parts....2982
Removal....2982
Installation....2982
Resistor....2983
Resistor and Associated Parts....2983
Removal....2983
Installation....2983
Air Conditioning System....2984
General Description....2984
Wiring Diagram....2990
Diagnosis....2993
Individual Inspection....3001
General Repair Procedure....3002
Compressor Assembly....3009
Compressor Assembly and Associated Parts....3009
Removal....3009
Installation....3010
Condenser Assembly....3011
Condenser Assembly and Associated Parts....3011
Removal....3011
Installation....3011
Receiver / Drier....3012
Receiver / Drier and Associated Parts....3012
Removal....3012
Installation....3012
Pressure Switch....3013
Pressure Switch and Associated Parts....3013
Removal....3013
Installation....3013
Evaporator Assembly....3014
Evaporator Assembly and Associated Parts....3014
Removal....3014
Installation....3015
Electronic Thermostat, Evaporator Core and/or Expansion Valve....3015
Disassembled View....3015
Removal....3015
Installation....3016
Air Conditioning Switch and Illumination Bulb....3017
Air Conditioning Switch, Illumination Bulb and Associated Parts....3017
Removal....3017
Installation....3017
Refrigerant Line....3018
Refrigerant Line and Associated Parts....3018
Removal....3018
Installation....3019
Main Data And Specifications....3020
Compressor....3022
Service Precaution....3022
General Description....3022
Metric Thread Size Information....3024
Compressor Clutch Plate and Hub Assembly....3024
Removal....3024
Installation....3024
Compressor Clutch Rotor and/or Bearing....3025
Removal....3025
Installation....3025
Compressor Clutch Coil....3026
Removal....3026
Installation....3027
Compressor Shaft Seal....3028
Service Precaution....3028
Seal Leak Detection....3028
Removal....3028
Cleaning....3029
Installation....3029
Compressor Pressure Relief Valve....3030
Removal....3030
Installation....3030
Compressor Oil....3030
Compressor Oil Check....3030
Checking and Adjusting Oil Quantity for Used Compressor....3030
Checking and Adjusting for Compressor Replacement....3030
Contamination of Compressor Oil....3031
Oil Return Operation....3031
Replacement of Component Parts....3031
Bench-Check Procedure....3031
Special Tools....3033
Sec.2 STEERING....3035
2A POWER ASSISTED SYSTEM....3035
Service Precaution....3036
General Description....3036
Diagnosis....3039
Power Steering System Test....3045
Maintenance....3046
Fluid Level....3046
Bleeding The Power Steering System....3046
Bleeding Procedure....3046
Flushing The Power Steering System....3046
Steering Wheel Free Play Adjustment....3047
Front End Alignment Inspection and Adjustment....3047
Main Data and Specifications....3052
Special Tools....3053
Power Steering Gear....3054
Power Steering Gear and Associated Parts....3054
Removal....3054
Installation....3055
Steering Gear Disassembled View....3056
Disassembly....3057
Inspection and Repair....3058
Reassembly....3059
Main Data and Specifications....3061
Power Steering Pump....3062
Power Steering Pump and Associated Parts....3062
Removal....3062
Installation....3063
Power Steering Pump Disassembled View....3064
Disassembly....3064
Inspection and Repair....3065
Reassembly....3066
Main Data and Specifications....3067
Center Track Rod Assembly....3068
Center Track Rod Assembly and Associated Parts....3068
Removal....3069
Inspection and Repair....3069
Installation....3069
Outer Track Rod Assembly....3070
Outer Track Rod Assembly and Associated Parts....3070
Removal....3071
Inspection and Repair....3071
Installation....3072
Relay Lever....3073
Relay Lever and Associated Parts....3073
Removal....3073
Installation....3074
Steering Linkage and Associated Parts....3075
Main Data and Specifications....3075
Special Tools....3076
Supplemental Restraint System Steering Wheel & Column....3077
Service Precaution....3077
SRS Connectors....3077
Inflator Module....3079
Inflator Module and Associated Parts....3079
Removal....3079
Inspection and Repair....3080
Installation....3080
Steering Wheel....3081
Steering Wheel and Associated Parts....3081
Removal....3081
Installation....3083
Combination Switch....3084
Combination Switch and Associated Parts....3084
Removal....3084
Installation....3086
Lock Cylinder....3088
Lock Cylinder and Associated Parts....3088
Removal....3088
Installation....3090
System Inspection....3091
Steering Column....3092
Steering Column and Associated Parts....3092
Removal....3092
Inspection....3094
Installation....3096
System Inspection....3097
Supplemental Restraint System Steering Wheel & Column and Associated Parts....3098
Main Data and Specifications....3098
Special Tools....3099
Sec.3 SUSPENSION....3100
3C FRONT SUSPENSION....3100
Service Precaution....3100
General Description....3101
General Diagnosis....3102
Shock Absorber....3105
Shock Absorber and Associated Parts....3105
Removal....3105
Inspection and Repair....3105
Installation....3105
Stabilizer Bar....3106
Stabilizer Bar and Associated Parts....3106
Removal....3106
Inspection and Repair....3106
Installation....3106
Torsion Bar....3107
Torsion Bar and Associated Parts....3107
Removal....3107
Inspection and Repair....3108
Installation....3108
Knuckle....3110
Knuckle and Associated Parts....3110
Removal....3110
Inspection and Repair....3111
Installation....3111
Upper Control Arm....3113
Upper Control Arm and Associated Parts....3113
Removal....3113
Inspection and Repair....3114
Installation....3115
Lower Control Arm....3117
Lower Control Arm and Associated Parts....3117
Removal....3117
Inspection and Repair....3119
Installation....3119
Upper Ball Joint....3121
Upper Ball Joint and Associated Parts....3121
Removal....3121
Inspection and Repair....3122
Installation....3122
Lower Ball Joint....3123
Lower Ball Joint and Associated Parts....3123
Removal....3123
Inspection and Repair....3124
Installation....3124
Main Data and Specifications....3125
Special Tools....3126
3D REAR SUSPENSION....3127
Service Precaution....3127
General Description....3128
Coil Spring....3129
Coil Spring and Associated Parts....3129