John Deere 5430i Demountable Self-Propelled Crop Sprayer Diagnostic & Test Workshop Manual TM402319 PDF - MJODTM402319.zip
Full-service Diagnostic and Testing guide featuring Electrical Wiring Schematics for the John Deere Demountable Self-Propelled Crop Sprayers 5430i (PIN Prefix WZ & 1WZ), packed with the workshop-level detail needed to service, troubleshoot, and overhaul these machines just like factory-trained technicians.
The John Deere Demountable Self-Propelled Crop Sprayers 5430i Diagnostic and Tests service manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM402319 - John Deere 5430i Demountable Self-Propelled Crop Sprayer Technical Manual (Operation and Test).PDF
TM402319 - John Deere 5430i Demountable Self-Propelled Crop Sprayer Technical Manual (Operation and Test).epub
Total Pages: 2,842 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Diagnostic Trouble Codes (DTC)
Observable Symptoms
Engine
Air Intake and Cooling
Electrical System
Power Train
Brakes
Hydraulics
Tread Adjust
Steering
Cab - Air Conditioning and Heating
Pneumatic System
Engine
Air Intake and Cooling Systems
Electrical System
Electrical Schematics Overview
Accessing Diagnostic Codes and Addresses
Diagnostic Addresses
GS2 Display Diagnostic Information
Air Seat
Air Conditioning and Heating
Air Filter Restriction
Auxiliary Power
Boom Fold/Unfold
Boom Raise and Lower
Boom Return to Height
Boom Tilt
BoomTrac - Automatic Boom Leveling
Boom Variable Geometry
CAN Bus
Charging
Dome Light
Electric Fuel Pump
Engine and Fuel Control
Engine Sensors
Fuel Level Sensor
GreenStar Display
GreenStar GPS Receiver
Horn
Hydraulic Oil Cooler Fan
Hydraulic Oil Temperature
Hydrostatic Boost
Ladder Electrical
Lights
Multi-Function Lever
Multi-Function Lever Position
Operator Presence Switch
Park (Secondary) Brake
Power Supply
Power Mirror
Radio
Slip Control
Solution Control System
Solution Pressure System
Solution Pump Oil Level
Solution Pump Speed
Solution Quick Fill System
Solution Tank Level
Solution Transfer System
Speed Range
Spray Valve Control
Starting Aid (Glow Plugs)
Starting System
AutoTrac Steering
Steering - Four-Wheel Steering
Steering - Secondary
Throttle
Trailer Brake
Tread Adjust
Wheel Speed Sensor
Wiper
Connector Information
Power Train
Brakes
Hydraulic System
Boom Fold Hydraulic System
Boom Raise Hydraulic System
Boom Tilt Hydraulic System
Boom Variable Geometry Hydraulic System
Diaphragm Solution Pump Hydraulic System
Ladder Hydraulic System
Pressure Washer Hydraulic
Quick Fill Pump Motor Hydraulic System
Tread Adjust System
Steering System
Operator`s Cab
Solution System
Pneumatic System
Service Tools
TABLE OF CONTENTS...1
Section 210: General Information...59
Group 05: Safety...59
Recognize Safety Information...62
Understand Signal Words...63
Perform Service Safely...64
Wait Before Opening High-Pressure Fuel System...65
Service Accumulator Systems Safely...66
Handle Fluids Safely—Avoid Fires...67
Prevent Battery Explosions...68
Prepare for Emergencies...69
Protect Against High Pressure Spray...70
Prevent Acid Burns...71
Wear Protective Clothing...73
Handle Agricultural Chemicals Safely...74
Service and Operate Chemical Sprayers Safely...76
Avoid Contact with Agricultural Chemicals...78
Clean Vehicle of Hazardous Pesticides...80
Support Machine Properly...81
Service Machines Safely...82
Practice Safe Maintenance...83
Avoid Harmful Asbestos Dust...85
Work In Ventilated Area...86
Work in Clean Area...87
Remove Paint Before Welding or Heating...88
Avoid Heating Near Pressurized Fluid Lines...89
Avoid High-Pressure Fluids...90
Service Tires Safely...91
Service Cooling System Safely...718
Illuminate Work Area Safely...93
Replace Safety Signs...94
Use Proper Lifting Equipment...95
Use Proper Tools...96
Construct Dealer-Made Tools Safely...97
Decommissioning — Proper Recycling and Disposal of Fluids and Components...719
Live With Safety...99
Group 10: General References...60
General Information - Inch Bolt and Cap Screws, Torque Values...102
General Information - Metric Bolt and Cap Screws, Torque Values...104
General Information - Hydraulic System Inch Fittings, Torque Values...106
General Information - Hydraulic System Metric Fittings, Torque Values...107
General Information - Electrical System, Component Identification Table...109
General Information - Electrical System, How to Read a Diagnostic Schematic...111
General Information - Electrical System, Symbols in Schematic, Wiring and Harness Diagrams...113
General Information - Electrical System, Troubleshooting Unsolved Problems...115
General Information - Electrical System, Worksheet for Circuit/Harness Test...116
General Information - Electrical System, Visual Check...118
General Information - Electrical System, Electrical Circuit Malfunctions...119
General Information - Electrical System, Seven-Step Test Procedure...124
General Information - Hydraulic System, Symbols in Circuit Diagrams...126
Section 211: Diagnostic Trouble Codes (DTC)...132
Group 5A: ECU - Control Unit...132
ECU 000091.09 - Accelerator Pedal Position...132
ECU 000094.03 - Engine Fuel Delivery Pressure...132
ECU 000094.04 - Engine Fuel Delivery Pressure...132
ECU 000094.10 - Engine Fuel Delivery Pressure...132
ECU 000094.17 - Engine Fuel Delivery Pressure...132
ECU 000097.03 - Water-in-Fuel Sensor Signal Voltage Too High...132
ECU 000097.04 - Water-in-Fuel Sensor Signal Voltage Too Low...132
ECU 000097.16 - Water In Fuel Detected...132
ECU 000100.01 - Engine Oil Pressure Extremely Low...132
ECU 000100.04 - Engine Oil Pressure...132
ECU 000105.03 - Engine Intake Manifold 1 Temperature...132
ECU 000105.04 - Engine Intake Manifold 1 Temperature...132
ECU 000105.16 - Engine Intake Manifold 1 Temperature...132
ECU 000107.00 - Air Cleaner Restriction...132
ECU 000110.00 - Engine Coolant Temperature Extremely High...132
ECU 000110.03 - Engine Coolant Temperature Sensor Input Voltage Too High...132
ECU 000110.04 - Engine Coolant Temperature Sensor Input Voltage Too Low...132
ECU 000110.15 - Engine Coolant Temperature Slightly High...132
ECU 000110.16 - Engine Coolant Temperature Moderately High...132
ECU 000157.03 - Fuel Rail Pressure Sensor Input Voltage Too High...132
ECU 000158.17 - Key Switch Battery Potential...132
ECU 000174.03 - Fuel Temperature Sensor Input Voltage Too High...132
ECU 000174.04 - Fuel Temperature Sensor Input Voltage Too Low...132
ECU 000174.16 - Fuel Temperature Moderately High...132
ECU 000190.00 - Engine Overspeed Extreme...132
ECU 000611.03 - Electronic Injector Wiring Shorted To Power Source...132
ECU 000611.04 - Electronic Injector Wiring Shorted To Ground...132
ECU 000620.03 - 5 Volts DC Supply (obsolete)...132
ECU 000620.04 - 5 Volts DC Supply (obsolete)...132
ECU 000627.01 - Power Supply (Obsolete)...132
ECU 000636.02 - Pump Position Sensor Input Noise...132
ECU 000636.08 - Pump Position Sensor Input Missing...133
ECU 000636.10 - Pump Position Sensor Input Pattern Error...133
ECU 000637.02 - Crank Sensor Input Noise...133
ECU 000637.07 - Crank Position/Pump Position Timing Moderately Out of Sync...133
ECU 000637.08 - Crank Sensor Signal Input Missing...133
ECU 000637.10 - Crank Sensor Input Pattern Error...133
ECU 000651.02 - Cylinder No.1 Electronic Injector Part Number Invalid...133
ECU 000651.05 - Cylinder No.1 Electronic Injector Circuit Open...133
ECU 000651.06 - Cylinder No.1 Electronic Injector Circuit Shorted...133
ECU 000651.07 - Cylinder No.1 Electronic Injector Mechanical Failure...133
ECU 000652.02 - Cylinder No.2 Electronic Injector Part Number Invalid...133
ECU 000652.05 - Cylinder No.2 Electronic Injector Circuit Open...133
ECU 000652.06 - Cylinder No.2 Electronic Injector Circuit Shorted...133
ECU 000652.07 - Cylinder No.2 Electronic Injector Mechanical Failure...133
ECU 000653.05 - Cylinder No.3 Electronic Injector Circuit Open...133
ECU 000653.06 - Cylinder No.3 Electronic Injector Circuit Shorted...133
ECU 000653.07 - Cylinder No.3 Electronic Injector Mechanical Failure...133
ECU 000654.05 - Cylinder No.4 Electronic Injector Circuit Open...133
ECU 000654.06 - Cylinder No.4 Electronic Injector Circuit Shorted...133
ECU 000654.07 - Cylinder No.4 Electronic Injector Mechanical Failure...133
ECU 000654.13 - Cylinder No.4 Electronic Injector QR Code Invalid...133
ECU 000655.05 - Cylinder No.5 Electronic Injector Circuit Open...133
ECU 000655.06 - Cylinder No.5 Electronic Injector Circuit Shorted...133
ECU 000655.07 - Cylinder No.5 Electronic Injector Mechanical Failure...133
ECU 000656.05 - Cylinder No.6 Electronic Injector Circuit Open...133
ECU 000656.06 - Cylinder No.6 Electronic Injector Circuit Shorted...133
ECU 000656.07 - Engine Injector Cylinder #06...133
ECU 001080.03 - (Obsolete) Sensor Supply Voltage 2 (+5V DC)...133
ECU 001080.04 - (Obsolete) Sensor Supply Voltage 2 (+5V DC)...133
ECU 001347.05 - Suction Control Valve Current Mismatch...133
ECU 001347.07 - Fuel Rail Pressure Control Error...133
ECU 001347.10 - Engine Fuel Pump Pressurizing Assembly...133
ECU 001348.05 - Engine Fuel Pump Pressurizing Assembly #2...133
ECU 001348.10 - Engine Fuel Pump Pressurizing Assembly #2...134
ECU 001569.31 - Fuel Derate...134
ECU 001638.00 - Hydraulic Temperature...134
ECU 001638.03 - Hydraulic Temperature...134
ECU 001638.04 - Hydraulic Temperature...134
ECU 001638.16 - Hydraulic Temperature...134
ECU 002580.03 - Hydraulic Brake Pressure Circuit...134
ECU 002580.04 - Hydraulic Brake Pressure Circuit...134
ECU 523319.18 - ECU Power Supply Voltage - Switched...134
Group 5B: BHC - Boom Hydraulic Control Unit...134
BHC 000158.00 - System Voltage High...134
BHC 000158.01 - System Voltage Low...134
BHC 000237.02 - Vehicle Identification Number Mismatch...134
BHC 000237.14 - Vehicle Identification Number Disabled...134
BHC 000237.31 - Vehicle Identification Number Not Available...134
BHC 000630.02 - Calibration Memory Data Incorrect...134
BHC 002071.09 - CCU Message Missing...134
BHC 002170.09 - BHC Sensor Missing...134
BHC 320501.13 - Boom Slide Level Sensor Faults...134
BHC 320502.05 - Roll Lock-Out Hold Valve Failure...134
BHC 320502.06 - Roll Lock-Out Hold Valve Failure...134
BHC 520300.02 - BoomTrac Sensing Left...134
BHC 520301.02 - BoomTrac Sensing Right...134
BHC 522316.03 - Boom Height Sensor Out Of Range High...134
BHC 522316.04 - Boom Height Sensor Out Of Range Low...134
BHC 522316.13 - Boom Height Sensor Out Of Calibration...134
BHC 522372.03 - Right Inner Sensor Out Of Range High...134
BHC 522372.04 - Right Inner Sensor Out Of Range Low...134
BHC 522372.13 - Right Inner Sensor Out Of Calibration...134
BHC 522378.03 - Left Inner Sensor Out Of Range High...134
BHC 522378.04 - Left Inner Sensor Out Of Range Low...134
BHC 522378.13 - Left Inner Sensor Out Of Calibration...134
BHC 523460.03 - Roll Lock Sensor Out Of Range High...134
BHC 523460.04 - Roll Lock Sensor Out Of Range Low...135
BHC 523460.13 - Roll Lock Sensor Out Of Calibration...135
BHC 523461.03 - Roll Bias Sensor Out Of Range High...135
BHC 523461.04 - Roll Bias Sensor Out Of Range Low...135
BHC 523461.13 - Roll Bias Sensor Out Of Calibration...135
BHC 523463.05 - Roll Bias Left Current Below Normal...135
BHC 523463.06 - Roll Bias Left Current Above Normal...135
BHC 523464.05 - Roll Bias Right Current Below Normal...135
BHC 523464.06 - Roll Bias Right Current Above Normal...135
BHC 523465.14 - Boom Unfold Left Outer...135
BHC 523466.14 - Boom Fold Left Outer...135
BHC 523467.14 - Boom Fold Left Inner...135
BHC 523468.14 - Boom Unfold Left Inner...135
BHC 523469.14 - Boom Unfold Right Inner...135
BHC 523470.14 - Boom Fold Right Inner...135
BHC 523471.14 - Boom Fold Right Outer...135
BHC 523472.14 - Boom Unfold Right Outer...135
BHC 523477.05 - Center Frame Lower Current Below Normal...135
BHC 523477.06 - Center Frame Lower Current Above Normal...135
BHC 523478.05 - Center Frame Raise Current Below Normal...135
BHC 523478.06 - Center Frame Raise Mode Short to Power...135
BHC 523479.05 - Left Variable Geometry Down Current Below Normal...135
BHC 523479.06 - Left Variable Geometry Down Current Above Normal...135
BHC 523480.05 - Right Variable Geometry Down Current Below Normal...135
BHC 523480.06 - Right Variable Geometry Down Current Above Normal...135
BHC 523481.05 - Left Variable Geometry Up Current Below Normal...135
BHC 523481.06 - Left Variable Geometry Up Current Above Normal...135
BHC 523482.05 - Right Variable Geometry Up Current Below Normal...135
BHC 523482.06 - Right Variable Geometry Up Current Above Normal...135
Group 5C: CLC - Control Unit...135
CLC 000158.00 - High System Voltage...135
CLC 000158.01 - Low System Voltage...135
CLC 000158.17 - Low System Voltage...135
CLC 000158.18 - Key Switch Battery Potential...136
CLC 000628.02 - Program Memory...136
CLC 000628.12 - Program Memory...136
CLC 000629.11 - Control Unit...136
CLC 000629.12 - Control Unit...136
CLC 000630.02 - Calibration Memory...136
CLC 000639.12 - J1939 Network #1, Primary Vehicle Network (previously SAE J1939 Data Link)...136
CLC 000639.14 - J1939 Network #1, Primary Vehicle Network (previously SAE J1939 Data Link)...136
CLC 001231.12 - J1939 Network #2...136
CLC 001231.14 - J1939 Network #2...136
CLC 002050.06 - Total Box Current Exceeded...136
CLC 002348.05 - High Beam Head Light Data...136
CLC 002348.06 - High Beam Head Light Data...136