John Deere 7200R 7215R 7230R 7260R 7280R Tractors Diagnostic & Tests Workshop Manual PDF (TM110019) - MJODTM110019.zip
Full Diagnostic & Testing Technical Service Manual featuring electrical schematics, written for John Deere Tractor models 7200R, 7215R, 7230R, 7260R, and 7280R (serial numbers 000101–15200). It contains the shop-level guidance needed to service, troubleshoot, and maintain these machines the way trained technicians do.
This Diagnosis & Tests workshop manual for John Deere's 7200R, 7215R, 7230R, 7260R, and 7280R tractors covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm110019 - 7200R, 7215R, 7230R7260R, and 7280R Tractors Diagnostic (S.N. 000101—080000) Technical Manual.pdf
tm110019 - 7200R, 7215R, 7230R7260R, and 7280R Tractors Diagnostic (S.N. 000101—080000) Technical Manual.epub
Total Pages: 11,863 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English
MAIN SECTIONS
Foreword
GENERAL
Safety
General References
DIAGNOSTIC TROUBLE CODES
Armrest Interface Control Unit (AIC)
ActiveSeat™ Control Unit (ASU)
Automatic Temperature Control Unit (ATC)
Brakes System Control Software (BRC)
Chassis Control Unit (CCU)
Cab Load Center (CLC)
Cab Suspension Control Unit (CSC)
Cab Switch Module (CSM)
Engine Control Unit (ECU)
Engine Interface Control Unit (EIC)
Front Console Control Unit (FCC)
Hitch Control Unit (HCC)
Hitch Valve (HV1)
JDLink™ (JDL)
Operator Interface Control Unit (OIC)
Primary Display Unit (PDU)
Front PTO Control Unit (PTF)
AutoPowr™ / IVT™ Transmission Control Unit (PTI)
PowrQuad™, AutoQuad™, and CommandQuad™ Transmission Control Unit (PTQ)
Roof Lighting Control Unit (RLC)
Rear PTO Control Unit (RPT)
SCV Control Unit (SCC)
Secondary Hydraulic Control Unit (SCO)
Suspended Front Axle Control Unit (SFA)
Sequence Control Unit (SMV)
SCV I Control Unit (SV1)
SCV II Control Unit (SV2)
SCV III Control Unit (SV3)
SCV IV Control Unit (SV4)
SCV V Control Unit (SV5)
SCV VI Control Unit (SV6)
Front Hitch SCV Control Unit (SVJ)
Mid-Stack SCV 1 Control Unit (SVK)
Mid-Stack SCV 2 Control Unit (SVL)
Mid-Stack SCV 3 Control Unit (SVM)
Tractor Equipment Control Unit (TEC/TEI)
AutoPowr™ / IVT™ Transmission Shift Control Unit (TII)
PowrQuad™, AutoQuad™, CommandQuad™ Transmission Shift Control Unit (TIQ)
Vehicle Load Center Control Unit (VLC)
Virtual Terminal Implement Control Unit (VTI)
ActiveCommand Steering (ACS™) A-Box Main Control Unit (XMA)
ActiveCommand Steering (ACS™) B-Box Main Control Unit (XMB)
AutoTrac™ Main Control Unit (XMC)
ActiveCommand Steering (ACS™) A-Box Supervisor Control Unit (XSA)
ActiveCommand Steering (ACS™) B-Box Supervisor Control Unit (XSB)
AutoTrac™ Supervisor Control Unit (XSC)
SYSTEM DIAGNOSIS
Electrical
Control Units
Transmission
Drive Systems
Brakes
Steering
Hydraulics
Suspension
Operator Station
ENGINES
Theory of Operation
Test and Adjustments
FUEL AND AIR
Theory of Operation
ELECTRICAL
General Information
Electrical System Schematics
Starting and Charging
Road Lighting
Field Lighting
Interior Lighting
ActiveSeat™
Standard and Heated Seat
Audible Alerts
Windshield Wipers
Operator Displays
Cab Switch Module
Remote Mirrors
Radio
Accessory Power Connectors
PowrQuad-Plus™/AutoQuad-Plus™/CommandQuad™ Transmission
AutoPowr™ / IVT™ Transmission
Differential Lock
MFWD
PTO
Front PTO
Engines
GreenStar™
JDLink™
Rear SCV`s and Rear Hitch
Front Hitch and Midstack SCV`s
Suspended Front Axle
Cab Suspension
Air Trailer Brakes
Secondary Brakes
Front Brakes
HVAC (Manual)
HVAC (Automatic)
Steering
Controller Area Network (CAN)
CONTROL UNITS
General References
Calibration Procedures
Control Unit Theory of Operation
Control Unit Schematics
Armrest Control Unit Tests
Automatic Temperature Control Unit Tests
Cab Control Unit Tests
Cab Switch Module Control Unit Tests
CommandCenter™ Control Unit Tests
Corner Post Display Control Unit Tests
Engine Control Unit Tests
Front Chassis Control Unit Tests
Power Assisted PTO Control Unit Tests
Rear Chassis Control Unit Tests
Roof Control Unit Tests
Steering Control Units Tests
Armrest Interface Control Unit (AIC)
ActiveSeat™ Control Unit (ASU)
Automatic Temperature Control Unit (ATC)
Brake Control Unit (BRC)
Chassis Control Unit (CCU)
Cab Load Center (CLC)
Cab Suspension Control Unit (CSC)
Cab Switch Module (CSM)
Engine Control Unit (ECU)
Engine Interface Control Unit (EIC)
Front Console Control Unit (FCC)
Hitch Control Unit (HCC)
Hitch Valve (HV1)
JDLink™ (JDL)
Operator Interface Control Unit (OIC)
Power Assisted PTO Control Unit (PAP)
Primary Display Unit (PDU)
Front PTO Control Unit (PTF)
AutoPowr™ / IVT™ Transmission Control Unit (PTI)
PowrQuad™, AutoQuad™, and CommandQuad™ Transmission Control Unit (PTQ)
Roof Lighting Control Unit (RLC)
Rear PTO Control Unit (RPT)
SCV Control Unit (SCC)
Secondary Hydraulic Control Unit (SCO)
Suspended Front Axle Control Unit (SFA)
Sequence Control Unit (SMV)
SCV Control Unit (SV1)
SCV Control Unit (SV2)
SCV Control Unit (SV3)
SCV Control Unit (SV4)
SCV Control Unit (SV5)
SCV Control Unit (SV6)
Front Hitch SCV Control Unit (SVJ)
Mid-Stack SCV 1 Control Unit (SVK)
Mid-Stack SCV 2 Control Unit (SVL)
Mid-Stack SCV 3 Control Unit (SVM)
Tractor Equipment Control Unit (TEC/TEI)
AutoPowr™ / IVT™ Transmission Shift Control Unit (TII)
PowrQuad™, AutoQuad™, and CommandQuad™ Transmission Shift Control Unit (TIQ)
Vehicle Load Center Control Unit (VLC)
Virtual Terminal Implement Control Unit (VTI)
ActiveCommand Steering (ACS™) A-Box Main Control Unit (XMA)
ActiveCommand Steering (ACS™) B-Box Main Control Unit (XMB)
AutoTrac™ Main Control Unit (XMC)
ActiveCommand Steering (ACS™) A-Box Supervisor Control Unit (XSA)
ActiveCommand Steering (ACS™) B-Box Supervisor Control Unit (XSB)
AutoTrac™ Supervisor Control Unit (XSC)
ELECTRICAL CONNECTORS, WIRING HARNESSES, AND COMPONENTS
Assemblies
Sensors
Lights, Various Devices, and Equipment
Fuses (Protection Devices)
Power Supply and Generators
Monitoring Devices, Reporting Devices, and Signaling Devices
Relays
Motors
Resistors
Switches
Diodes
Wiring Harnesses
Interconnects and Ground Points
Electrically Actuated Mechanical Devices
TRANSMISSIONS
AutoPowr™ / IVT™ Preliminary and Operational Checks
AutoPowr™ / IVT™ Theory of Operation
AutoPowr™ / IVT™ Schematics and Diagrams
AutoPowr™ / IVT™ Component Locations
AutoPowr™ / IVT™ Tests and Adjustments
PowrQuad Plus™ (PQ), AutoQuad Plus™ (AQ), and CommandQuad™ (CQ) Preliminary-Operational Checks
PowrQuad Plus™ (PQ), AutoQuad Plus™ (AQ), and CommandQuad™ (CQ) Theory of Operation
PowrQuad Plus™ (PQ), AutoQuad Plus™ (AQ), and CommandQuad™ (CQ) Schematics and Diagrams
PowrQuad Plus™ (PQ), AutoQuad Plus™ (AQ), and CommandQuad™ (CQ) Component Locations
PowrQuad Plus™ (PQ), AutoQuad Plus™ (AQ), and CommandQuad™ (CQ) Tests and Adjustments
DRIVE SYSTEMS
General References
Axles and Differential Lock Preliminary and Operational Checks
Axles and Differential Lock Theory of Operation
Axles and Differential Lock Schematics and Diagrams
Axles and Differential Lock Component Locations
Axles and Differential Lock Test and Adjustments
MFWD Preliminary and Operational Checks
MFWD Theory of Operation
MFWD Schematics and Diagrams
MFWD Component Locations
MFWD Tests and Adjustments
PTO Preliminary and Operational Checks
PTO Theory of Operation
PTO Schematics and Diagrams
PTO Component Locations
PTO Tests and Adjustments
BRAKES
General References
Preliminary and Operational Checks
Theory of Operation
Schematics and Diagrams
Components
Tests and Adjustments
STEERING
General References
Preliminary and Operational Checks
Theory of Operation
Schematics and Diagrams
Components
Tests and Adjustments
HYDRAULICS
Preliminary and Operational Checks
Theory of Operation
Schematics and Diagrams
Components
Tests and Adjustments
SUSPENSION SYSTEMS
General References
Suspended Front Axle Preliminary and Operational Checks
Suspended Front Axle Theory of Operation
Suspended Front Axle Schematics and Diagrams
Suspended Front Axle Component Locations
Suspended Front Axle Tests and Adjustments
Cab Suspension Preliminary and Operational Checks
Cab Suspension Theory of Operation
Cab Suspension Schematics and Diagrams
Cab Suspension Component Locations
Cab Suspension Tests and Adjustments
OPERATOR STATION
HVAC Preliminary and Operational Checks
HVAC Theory of Operation
HVAC Component Locations
HVAC Tests and Adjustments
Seat Preliminary and Operational Checks
Seat Theory of Operation
Seat Schematics and Diagrams
Seat Component Locations
Seat Tests and Adjustments
SERVICE TOOLS AND INSTALLING TEST EQUIPMENT
Dealer Fabricated Tools
Service Tools and Kits
AutoPowr™ / IVT™ Transmission-Install Test Equipment
PowrQuad Plus™ (PQ), AutoQuad Plus™ (AQ), and CommandQuad™ (CQ) Install Test Equipment
Drive Systems-Install Test Equipment
Brakes-Install Test Equipment
Steering-Install Test Equipment
Hydraulics-Install Test Equipment
Suspension-Install Test Equipment
Air Conditioning-Install Test Equipment
Operator Seat-Install Test Equipment
tm110019 - 7200R, 7215R, 7230R7260R, and 7280R Tractors Diagnostic (S.N. 000101—080000)
Table of Contents
Foreword
Section 210: GENERAL
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Wear Protective Clothing
Service Machines Safely
Stay Clear of Rotating Drivelines
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Handle Starting Fluid Safely
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Prevent Acid Burns
Handle Agricultural Chemicals Safely