John Deere 565 575 Hay Forage Round Baler Workshop Repair Service Manual PDF TM3282 - MJODTM3282.zip

Full-service diagnostic and repair guide, complete with electrical schematics, covering the John Deere Hay and Forage Round Balers 565 and 575. It delivers dealer-level workshop detail so you can service, troubleshoot, and overhaul these machines with the same skill as a trained technician.

The Diagnostics and Repair Technical Manual for John Deere 565 and 575 Hay and Forage Round Balers contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM3282 - John Deere Hay and Forage Round Balers 565 and 575 All Inclusive Technical Manual (Diagnostic Test Operation Service Repair).PDF

Total Pages: 647 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

Foreword

Safety

Safety Information

General

Serial Numbers

Torques for Hardware

Lubrication

Electrical System - Repair

Connectors

Sensors and Switches

Actuators

BaleMaster Control Monitor

BaleMaster Controller

Manual Twine Control Switch

Power Train

Walterscheid Powerline

Shear Bolt System (565 Baler)

Cam-Type Cut Out Clutch (575 Baler)

Precutter Gear Case

Chain Tension

Sprocket Alignment

Hydraulic System - Repair

General Information

Bale Density Control Valve

Hydraulic Cylinders

Precutter Hydraulic Components

Lubrication System - Repair

Drive Chain Lubrication

Miscellaneous

Wheel Hub Repair

Bale Shape Indicator

Precutter System

Adjustment

Bale Chamber Rolls

Rolls and Bearings from S.N. 322878

Net Wrapping

Repair

Twine Wrapping

Repair

Electrical System

General Information

Test Equipment

Electrical System Diagrams for Road Light

Electrical System / Manual Twine Control

Electrical Diagram / Manual Twine Control

Checking Twine Wrapping Function

Electrical System / Electronic Wrapping Control (up to S.N. 323732)

Electrical Diagram / Electronic Wrapping Control (up to S.N. 323732)

Checking Twine Wrapping Function

Electrical System / Electronic Wrapping Control (from S.N. 323733)

Electrical Diagram / Electronic Wrapping Control (from S.N. 323733)

Checking Twine/Net Wrapping Function

Electrical System / BaleMaster

Electrical Diagrams / BaleMaster

BaleMaster Diagnostic Mode

Checking BaleMaster Monitor

Checking Controller Power Supply and Data Link

Checking Twine Wrapping Function

Checking Net Wrapping Function

Checking Twine and Net Wrapping Control Function

Checking Gate Function

Checking Precutter Function

Lubrication System Operation and Tests

Theory of Operation

Component Location

Troubleshooting

Diagnostic and Test Procedure

Hydraulic System Operation and Tests

Safety

General Information

Bale Density / Gate Control - Description

Bale Density / Gate Control - Troubleshooting

Bale Density / Gate Control - Tests

Pickup Lift System (Baler without Precutter)

Precutter Hydraulic System - Description

Precutter Hydraulic System - Tests

Net Wrapping Operation and Tests

Troubleshooting

Theory of Operation

Twine Wrapping Operation and Tests

Troubleshooting

tm3282 - 565 and 575 round balers

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Information

Prepare for Emergencies

Service Machine Safely

Avoid High-Pressure Fluids

Support Machine Properly

Wear Protective Clothing

Stay Clear of Rotating Drivelines

Service Machines Safely

Work in Clean Area

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Section 10: General

Group 10: Serial Numbers

Serial Number Plates

Baler Serial Number Plate

Baler Identification Number

Net Wrapping Serial Number

Precutter Device Serial Number

Group 15: Torques for Hardware

Metric Bolt and Cap Screw Torque Values

Group 20: Lubrication

Gear Oil

Grease

Multiluber Chain Oil

Section 40: Electrical System - Repair

Group 05: Connectors

Special or Essential Tools

Electrical Repair Tool Kit

Electrical Connector Handling

Disconnecting Electrical Circuit

Insulated and Non-Insulated Connectors

Replace CPC, Large MATE-N-LOK and METRIMATE CPC, MATE-N-LOK and METRIMATE are trademarks of AMP Inc. Pin Type Connectors

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

WEATHER PACKWEATHER PACK is a trademark of Packard Electric. Male and Female Connectors

Replacing METRI PACK METRI PACK is a trademark of Delphi Packard Electric Systems. ConnectorsFor METRI PACK connectors, 150 series

Harness Repair (Splice Broken or Cut Wire)

Harness Repair-Splice Connector

Group 10: Sensors and Switches

Specifications

Component Identification

Adjusting Gate Switch S1 (575 With BaleMaster Control Monitor)

Adjusting Full-Size Bale Switch S1 (Baler With Electronic Wrapping Control Monitor) - S3 (575 With BaleMaster Control Monitor)

Adjusting Net Cut Switch S2 (Baler With Electronic Wrapping Control Monitor) - S4 (575 With BaleMaster Control Monitor)

Adjusting Twine Pulley Sensors S7 and S8 (575 With BaleMaster Control Monitor)

Adjusting Baler Speed Sensor S6 (575 With BaleMaster Control Monitor)

Adjusting Precutter Knife Sensor S10 (575With Precutter)

Adjusting Precutter Reverse Sensor S9 (575 With Precutter)

Group 15: Actuators

Other Material

Specifications

Component Identification

Disassembling/Assembling Twine Arm Actuator M1 (Baler With Manual Twine and Electronic Wrapping Control Monitors)

Disassembling Twine Arm Actuator M1 (575With BaleMaster Control Monitor)

Assembling Twine Arm Actuator M1 (575With BaleMaster Control Monitor)

Adjusting Twine Arm Actuator Rod (575 With BaleMaster Control Monitor)

Adjusting Twine Arm Re-extension Point (Baler with Electronic Wrapping Control Monitor)

Adjusting Bale End Wrap Position (575 With BaleMaster Control Monitor)

Disassembling/Assembling Net Wrapping Actuator M2

Group 20: BaleMaster Control Monitor

Replacing LCD Screen Bulbs H1- H2

Replacing Monitor Sound Alarm H3

Replacing Monitor Main Switch S11

Group 25: BaleMaster Controller

Replacing BaleMaster Controller Fuse F3

Replacing Controller EPROM

Group 30: Manual Twine Control Switch

Manual Twine Control Switch

Section 50: Power Train

Group 10: Walterscheid Powerline

Specifications

Exploded-view of Powerline

Repair Powerline

Group 15: Shear Bolt System (565 Baler)

Repair

Group 20: Cam-Type Cut Out Clutch (575 Baler)

Other Material

Specifications

Disassembling Cam-Type Cut Out Clutch

Adjusting Cam-Type Cut Out Clutch

Exploded View of Cam-Type Cut Out Clutch

Assembling Cam-Type Cut Out Clutch

Group 25: Precutter Gear Case

Other Material

Specifications

Removing Gear Case

Exploded View of Precutter Gear Case (Baler Up to SN 325201)

Exploded View of Precutter Gear Case (Baler From SN 325202)

Disassembling Gear Case

Inspect Gear Case

Assembling Gear Case

Installing Gear Case

Group 30: Chain Tension

Adjusting Roll Drive Chains

Adjusting 1.41 m (4 ft 7.5 in.) Pickup Drive Chain

Adjusting 2.00 m (6 ft 6.7 in.) Pickup Drive Chains (Without Precutter Device)

Adjusting 2.00 m (6 ft 6.7 in.) Precutter Pickup Drive Chains

Adjusting 2.00 m (6 ft 6.7 in.) Precutter Pickup Left-Hand Auger Drive Chain

Adjusting Precutter Main Drive Chain

Group 35: Sprocket Alignment

Specifications

Checking and Adjusting Sprocket Alignment

Section 70: Hydraulic System - Repair

Group 05: General Information

Install Inline Orifice

Group 10: Bale Density Control Valve

Avoid High-Pressure Fluids

Removing and Installing Bale Density Control Valve

Disassembling Bale Density Control Valve

Assembling Bale Density Control Valve

Checking Condition of Valve Seats and Poppets

Adjusting Bale Density Control Valve

Group 15: Hydraulic Cylinders

Other Material

Specifications

Removing and Installing Gate Cylinder

Disassembling and Assembling Gate Cylinder

Disassembling and Assembling 1.41 m (4 ft 7.5 in.)/2.00 m (6 ft 6.7 in.) Pickup Lift Cylinder

Disassembling and Assembling Precutter Pickup Lift Cylinder

Disassembling and Assembling Precutter Knife Cylinder

Disassembling and Assembling Gear Case Reverse Cylinder

Group 35: Precutter Hydraulic Components

Specifications

Avoid High-Pressure Fluids

Removing and Installing Precutter Valve

Bleeding Precutter Circuit

Identification View of Precutter Valve

Disassembling and Assembling Precutter Valve (Baler Up To S.N. 325423)

Disassembling and Assembling Precutter Valve (Baler From S.N. 325424)

Section 80: Lubrication System - Repair

Group 05: Drive Chain Lubrication

Multiluber Chain Oil

Removing and Installing Filter

Removing and Installing Metering Valve

Disassembling and Assembling Pump

Adjusting Lubrication Pump Flow (Up to SN 325784)

Adjusting Lubrication Pump Flow (From SN 325785)

Adjusting Chain Oiling System Brush Flow

Adjusting Brush

Bleeding the Circuit

Section 90: Miscellaneous

Group 05: Wheel Hub Repair

Specifications

Exploded View of Wheel Hub

Disassembling Wheel Hub

Assembling Wheel Hub

Group 10: Bale Shape Indicator

Adjusting Bale Shape Indicator Straps

Section 100: Precutter System

Group 05: Adjustment

Specifications

Precutter Rotor and Bearing-Cross-Sectionnal View (From S.N. 322878)

Adjusting Scrapers

Section 120: Bale Chamber Rolls

Group 20: Rolls and Bearings from S.N. 322878

Other Material

Specifications

Service Rolls Safely

Baler Roll Numbering

Rolls and Bearings-Cross-Sectionnal View (From S.N. 322878)

Removing Roll NR1 and its Bearings (From S.N. 322878)

Removing Roll NR2 to 9 and their Bearings (From S.N. 322878)

Removing Roll NR10 and its Bearings (From S.N. 322878)

Removing Roll NR11, 14, 17 and their Bearings (From S.N. 322878)

Removing Roll NR12 and its Bearings (From S.N. 322878)

Removing Roll NR13, 15, 16 and their Bearings (From S.N. 322878)

Installing Roll NR1 and its Bearings (From S.N. 322878)

Installing Rolls NR2 to 9 and their Bearings (From S.N. 322878)

Installing Rolls NR10, 11, 14, 17 and their Bearings (From S.N. 322878)

Installing Roll NR12 and its Bearings (From S.N. 322878)

Installing Rolls NR13, 15, 16 and their Bearings (From S.N. 322878)

Section 130A: Net Wrapping

Group 15: Repair

Specifications

Exploded View of Net Wrapping System

Disassembling Net Wrapping System

Assembling Net Wrapping System

Replacing Bearings in Roll

Removing and Installing Net Knife

Sharpening Net Knife

Removing and Installing Rear Net Guide

Removing Front Net Guide

Checking Front Net Guide Rubber Band (Baler Up To S.N. 326040)

Installing Front Net Guide

Removing Net Feed Roll Drive Belt

Installing Net Feed Roll Drive Belt

Replacing Front Net Guide Rubber Paddle (Baler Up To S.N. 326040)

Removing Net Wrapped Around Feed Rolls

Checking and Adjusting Galvanized Net Feed Roll NR18 Radial Play

Checking and Adjusting Galvanized Net Feed Roll NR18 Bearing

Adjusting Net Feed Roll Pressure

Adjusting Net Knife Arm Stop

Adjusting Net Feed Roll Drive Belt Tension