Volvo L150H Wheel Loader Workshop Service Repair Manual PDF Electrical Wiring Diagrams - MVLVCONL150H.zip

A full-service repair manual, complete with Electrical Wiring Diagrams, for the Volvo L150H Wheel Loader—containing every technical detail professionals need to service, troubleshoot, fix, and rebuild the machine like an expert technician.

The workshop service and repair manual for Volvo Construction's L150H Wheel Loader covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 4,132 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

Volvo L150H Wheel Loaders Service Repair Manual.pdf

MAIN SECTIONS

000 - Foreword...2

000 - GENERAL...3

03 - SPECIFICATIONS...4

Conversion tables...5

Tightening torques...9

07 - STANDARD TIME...18

Operation numbers for additional work...19

08 - TOOL...21

88830268 User Instruction...22

88830557 User Instruction...24

E 1708, Checking point...34

E-2001...36

E-2005...38

E-2007...40

E-2014...42

E-2015...44

E-2016...46

E-2017...48

E-2018...49

E1680, Holder...51

E1711...53

Infrared Thermometer...55

Leak detector 951 1207, description...59

001 - STANDARD PARTS, SERVICE...63

16 - LUBRICANT; FUEL; OTHER FLUID...64

AdBlue_DEF-[2655]...65

Alternative fuels...71

Coolant...74

Recommended lubricants_{11-26-08}...76

Recommended lubricants_{11-26-28}...79

17 - SERVICE...82

AdBlue_DEF tank breather filter, replacing...86

Air drier cartridge, replacing-[1223]...88

Air drier filter, replacing-[1207]...90

Alternative exit, checking...93

Arrival Inspection, according to Inspection Programme...95

Automatic central lubrication filter, replacing...96

Axle breather filters, replacing...98

Axle oil cooler filter, replacing_{11-04-24}...100

Axle oil cooler filter, replacing_{11-04-38}...103

Basic service...106

Battery, checking...107

Boom suspension accumulator, checking...108

Brake pressure and function, checking...114

Cab extra prefilter cyclone type, replacing...116

Cab main filter, replacing...118

Cab prefilter, replacing...120

Coolant freezing point, checking...122

Coolant level, checking...125

Coolant, changing...127

Coolers, cleaning...130

Delivery Inspection, according to Inspection Programme...132

Diesel particulate filter, checking and cleaning...133

Drive axle oil, changing...138

Engine air cleaner primary filter, replacing_{11-10-58}...141

Engine air cleaner primary filter, replacing_{11-11-10}...144

Engine air cleaner secondary filter, replacing...146

Engine belt condition, checking...147

Engine oil and filter, changing_{11-16-16}...149

Engine oil and filter, changing_{11-16-29}...152

Engine oil level, checking...155

Extra fuel prefilter, replacing...156

Fire suppression system, checking...158

Fuel filters, replacing...179

Fuel tank breather filter, replacing_{11-12-43}...182

Fuel tank breather filter, replacing_{11-12-56}...184

Hinge, lubricating...186

Hydraulic oil level, checking...190

Hydraulic oil tank breather filter, replacing...191

Hydraulic oil, changing...192

Hydraulic pressure, checking...194

Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{10-59-24}...197

Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{10-59-36}...200

Hydraulic tank sediment, draining...202

Lubrication, every 1000 hours...204

Lubrication, every 250 hours...206

Lubrication, every 50 hours...208

Lubrication, every 500 hours...211

MATRIS and Tech Tool, reading...213

Maintenance of Stored Machines, according to Inspection Programme...214

Maintenance service, every 1000 hours_{11-23-07}...215

Maintenance service, every 1000 hours_{11-23-19}...218

Maintenance service, every 2000 hours_{11-22-33}...221

Maintenance service, every 2000 hours_{11-22-45}...225

Maintenance service, every 250 hours...228

Maintenance service, every 4000 hours_{11-21-45}...229

Maintenance service, every 4000 hours_{11-21-56}...233

Maintenance service, every 4500 hours...237

Maintenance service, every 50 hours...239

Maintenance service, every 500 hours...240

Maintenance service, every 6000 hours_{11-20-21}...242

Maintenance service, every 6000 hours_{11-20-33}...244

Maintenance service, every 8000 hours...246

Maintenance service, first 1000 hours...247

Maintenance service, first 500 hours...248

Oil-bath air cleaner reservoir filter insert, cleaning...249

Oil-bath air cleaner reservoir oil, changing...251

Oil-bath air cleaner reservoir oil, checking...254

Parking brake function, checking-[0253]...257

Parking brake pads, checking...258

Parking brake, manually releasing_{10-56-47}...260

Parking brake, manually releasing_{10-57-00}...263

Rear axle bearing oil, changing...265

Rear axle pivot bearing, greasing...267

Restoring of the machine...268

Service brake disc wear, checking...269

Service brake, testing...272

Service position 1...274

Service position 2...277

Service...280

Software update, checking...283

Towing...287

Transmission breather filter, replacing...290

Transmission oil level, checking...291

Transmission oil, filter and suction strainer, changing and cleaning_{11-06-22}...293

Transmission oil, filter and suction strainer, changing and cleaning_{11-06-36}...296

Transmission, calibrating...301

Tyre wear and air pressure, checking...302

Valves, adjusting_{11-15-02}...304

Valves, adjusting_{11-15-31}...318

Venturi tube, checking...333

19 - GENERAL...337

CE-marking, EMC-directive...338

Checking function...342

Checklist after a fire or heat exposure...343

Decontamination...346

Environmental handling for the future...350

Environmentally hazardous fluids...353

Environmentally safe handling...356

Fire prevention measures...359

Health hazards with paint, plastics and rubber...363

Safety concerns everybody!...366

Safety rules when servicing...370

Safety when handling oils and fuel...373

Safety when handling the machine...375

Safety when lifting and supporting complete machine...380

Safety when working on hydraulic systems...384

Safety when working with air conditioning refrigerant...386

Safety when working with batteries...389

Service position 1_{10-53-44}...392

Service position 2_{10-53-59}...394

Some simple rules regarding tyre handling...396

Starting with booster batteries...398

Waste handling...401

Working in environmentally contaminated areas...405

Working on the electrical system of the machine...408

Working under raised boom...410

002 - ENGINE WITH MOUNTING AND EQUIPMENT...412

20 - GENERAL...413

Engine belts, replacing...414

Engine control module (ECM), replacing non-programmed_{10-44-50}...417

Engine control module (ECM), replacing non-programmed_{10-45-03}...420

Engine control module (ECM), replacing pre-programmed_{10-45-22}...424

Engine control module (ECM), replacing pre-programmed_{10-45-34}...427

Engine, capacities_{10-44-19}...431

Engine, capacities_{10-44-31}...433

Engine, description_{10-46-59}...435

Engine, description_{10-47-12}...439

Engine, description_{10-47-25}...446

Engine, reference values...449

Tech Tool, operations_{10-45-52}...452

Tech Tool, operations_{10-46-04}...454

21 - ENGINE...456

Camshaft setting, checking_{10-34-39}...457

Camshaft setting, checking_{10-35-03}...465

Camshaft, replacing_{10-32-59}...473

Camshaft, replacing_{10-33-26}...491

Camshaft, replacing_{10-33-52}...509

Crankcase ventilation separator, replacing...527

Crankcase ventilation, description_{10-38-38}...531

Crankcase ventilation, description_{10-38-56}...534

Crankshaft front oil seal, replacing_{10-31-52}...540

Crankshaft front oil seal, replacing_{10-32-10}...554

Crankshaft rear oil seal, replacing...568

Cylinder compression, testing_{10-39-27}...572

Cylinder compression, testing_{10-39-40}...579

Cylinder compression, testing_{10-39-54}...585

EGR valve (internal), replacing...592

Engine mount rubber cushion, replacing_{10-30-07}...604

Engine mount rubber cushion, replacing_{10-30-25}...618

Engine rotation speed sensor (camshaft), replacing...632

Engine rotation speed sensor (crank shaft), replacing...636

Engine, installing_{10-41-00}...639

Engine, installing_{10-41-23}...652

Engine, removing_{10-41-55}...667

Engine, removing_{10-42-17}...680

Engine, specifications...694

Engine, tightening torques...698

Internal Exhaust Gas Recirculation (IEGR), description...709

Oil level sensor, replacing...716

Rocker arms, replacing...718

Valves, adjusting_{10-36-30}...720

Valves, adjusting_{10-37-00}...734

22 - LUBRICATING SYSTEM...753

Lubrication oil consumption, checking...754

Lubrication oil pressure, checking with pressure gauge...758

Lubrication system, component locations_{10-27-30}...760

Lubrication system, component locations_{10-27-45}...764

Lubrication system, description_{10-28-50}...769

Lubrication system, description_{10-29-08}...776

Lubrication system, description_{10-29-27}...783

Lubrication system, specifications...790

Lubrication system, tightening torques...792

Oil cooler, leakage check...796

Oil cooler, replacing_{10-26-09}...798

Oil cooler, replacing_{10-26-21}...802

23 - FUEL SYSTEM...806

Air in fuel system, checking...807

Carbon dioxide in fuel system, checking...811

Feed pump pressure, checking...817

Feed pump removed, reconditioning...819

Feed pump, replacing...824

Fuel system hand pump, replacing...826

Fuel system, bleeding...830

Fuel system, component location...833

Fuel system, description_{10-25-10}...836

Fuel system, description_{10-25-26}...845

Fuel system, specifications...852

Fuel system, tightening torques...854

Fuel tank, replacing_{10-21-00}...860

Fuel tank, replacing_{10-21-16}...869

Injector sleeves, replacing_{10-16-48}...884

Injector sleeves, replacing_{10-17-17}...891

Injectors, checking...900

Injectors, replacing_{10-18-09}...911

Injectors, replacing_{10-18-42}...922

Injectors, replacing_{10-19-14}...932

Stall speed, checking...944

Yoke, injector, checking...947

25 - INLET & EXHAUST SYSTEM...952

ACM (Aftertreatment control module) non-programmed, replacing...954

ACM (Aftertreatment control module) pre-programmed, replacing...957

AdBlue_DEF hoses, replacing...960

AdBlue_DEF nozzle, replacing...964

AdBlue_DEF pump unit diagnostics, description...968

AdBlue_DEF pump unit, components, replacing...975

AdBlue_DEF pump unit, replacing...982

AdBlue_DEF quality, checking...988

AdBlue_DEF tank armature suction filter, replacing...992

AdBlue_DEF tank armature, cleaning...995

AdBlue_DEF tank armature, replacing...999

AdBlue_DEF tank, cleaning...1003

AdBlue_DEF tank, replacing...1009

AdBlue_DEF, draining...1026

AdBlue_DEF...1032

Aftertreatment fuel dosing unit, replacing...1037

Aftertreatment fuel nozzle, cleaning...1040

Aftertreatment fuel nozzle, replacing...1043

Air drier cartridge, replacing...1046

Air drier filter, replacing...1049

Auxiliary brake (engine braking), description...1053

Compressor, replacing-[0612]...1055

DPF (Diesel particulate filter), checking and cleaning...1060

Exhaust Aftertreatment System, component location...1065

Exhaust Aftertreatment System, description...1072

Exhaust aftertreatment fuel system diagnostics, description...1088

Exhaust aftertreatment system fuel flow, checking...1092

Exhaust pipe flexible tube, replacing_{10-12-09}...1097

Exhaust pipe flexible tube, replacing_{10-12-22}...1100

High pressure air system pressure, checking...1105

Inlet and exhaust system, component location_{10-14-10}...1112

Inlet and exhaust system, component location_{10-14-26}...1115

Inlet and exhaust system, description_{10-15-21}...1119

Inlet and exhaust system, description_{10-15-38}...1124

Inlet and exhaust system, description_{10-16-01}...1129

Inlet and exhaust system, specification_{10-14-44}...1139

Inlet and exhaust system, specification_{10-14-56}...1141

Inlet and exhaust system, tightening torques_{10-13-29}...1144

Inlet and exhaust system, tightening torques_{10-13-49}...1150

Inlet throttle, replacing...1158

Muffler with console, installing...1161

Muffler with console, removing...1168

Muffler, replacing...1176

NOx sensor, replacing...1183

Regeneration process, description...1187

SCR (Selective catalytic reduction) dosing system, checking...1193

Silencer, installing...1197

Silencer, removing...1202

Turbocharger, inspecting_{10-00-28}...1207

Turbocharger, inspecting_{10-00-40}...1210

Turbocharger, replacing_{09-59-57}...1213

Turbocharger, replacing_{10-00-10}...1220

Variable turbocharger actuator, replacing...1229

26 - COOLING SYSTEM...1235