Ferrari 458 Italia 2009-2015 Workshop Service & Repair Manual PDF - MFRR458OPMK.zip

Full factory-level service documentation, including complete electrical wiring schematics, covering the 2009-2015 Ferrari 458 Italia — everything needed to service, troubleshoot, fix, and rebuild the car the way trained technicians do.

Inside the Ferrari 458 Italia workshop, service and repair manual you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

"Ferrari 458 Italia Workshop Manual.pdf"

2,012 pages, bookmarked, Searchable, Printable, high quality PDF

PRODUCT DETAILS:

Total Pages: 2,012 pages

File Format: PDF (Windows & Mac & Linux)

Language: EN/DE/FR/IT

458 ITALIA USA SPEC............1

BODY REPAIR - (ALUMINIUM)............2

ELECTRICAL............1752

FD0001 Fuel supply distribution............1755

FD0002 Earth distribution............1810

FD0101 B CAN network............1825

FD0102 C CAN network............1836

FD0201 Position/parking lights............1848

FD0202 Number plate lights............1859

FD0203 Low / High beam lights............1865

FD0205 Direction indicators/hazard lights............1906

FD0206 Stop lights............1917

FD0207 Reverse gear lights............1928

FD0209 Rear fog lights............1969

FD0300 Ceiling lights/Sun visors............1752

FD0301 Instrument lighting............1752

FD0302 Luggage compartment light............1752

FD0303 Glove compartment light............1752

FD0304 Step lights............1752

SPECIAL TOOLS............306

SPARE PARTS............0

SERVICE TIMES............1

WORKSHOP REPAIR............376

0: General............376

01 Manual structure............376

01.01 Consultation............376

01.02 Updates............377

01.03 Symbols............378

01.04 Glossary............379

02 General instructions............382

02.01 Manual user............382

02.02 Operating procedures............383

02.03 Using tools and spare parts............384

02.04 Warranty............385

02.05 Tightening torques............386

03 Safety............387

03.01 Safety at work............387

03.02 Hazards............388

03.03 Dangerous emissions............390

04 Vehicle identification and labels............391

04.01 Identification and type approval labels............391

04.02 'Do not install child seat on passenger seat' warning............393

04.03 Mercury content warning............394

04.04 Safety standard compliance............395

04.05 V.I.N. (Vehicle Identification Number)............396

04.06 Airbag maintenance............397

04.07 Passenger airbag warning............398

04.08 Unleaded fuel............399

04.09 Radiator containing antifreeze............400

04.10 Emissions control system specifications............401

04.11 Engine type and number............402

04.12 Assembly number............403

04.13 Engine and gearbox oil identification............404

04.14 Gearbox type and number............405

04.15 Tyre type and pressure............406

04.16 TPMS system installed warning............407

04.17 Chassis number............408

04.18 Original paint............409

05 Main specifications............410

05.01 Performance and consumption............410

05.02 Dimensions and weights............411

A: Fluids, lubricants and maintenance ............412

A1 Fluids and lubricants............412

A1.02 Fluids and lubricants table............413

A2 Scheduled maintenance............414

A2.01 Pre-delivery inspection - PDI............414

A2.02 Maintenance schedule - Yearly............417

A2.03 Maintenance schedule - 20,000 Km (12,500 Miles)............421

A2.04 Maintenance schedule - 40,000 Km (25,000 Miles)............425

A2.05 Maintenance schedule - 60,000 Km (37,500 Miles)............429

A2.06 Maintenance schedule - 80,000 Km (50,000 Miles)............431

A2.07 Maintenance schedule - 100,000 Km (62,500 Miles)............433

A2.08 Maintenance schedule - 120,000 Km (75,000 Miles)............435

A2.09 Maintenance schedule - 140,000 Km (87,500 Miles)............437

A2.10 Maintenance schedule - 160,000 Km (100,000 Miles)............439

A3 Maintenance operations............442

A3.01 Checking engine oil level and changing engine oil and engine lubrication system filters............442

A3.02 Inspecting oil level and replacing Shell Transaxle 75W-90 GL5 gear oil............446

A3.03 Checking Shell DCT F-3 hydraulic clutch system fluid level............448

A3.04 Checking the windscreen and headlight washer fluid level............450

A3.05 Checking brake system fluid level............451

A3.06 Checking the power steering system fluid level............454

A3.07 Checking coolant level and topping up............456

A3.08 Replacing the active carbon filter............459

A3.09 Replacing the oxygen sensors............464

A3.10 Replacing the engine air filter............472

A3.11 Replacing the air conditioning and heating system filter............474

A3.12 Checking tension and replacement of auxiliary utilities belts............475

A3.13 Checking and replacing spark plugs............478

A3.14 Checking Blow-by system pipes and connections............480

A3.15 Checking cooling system pipes and connections............481

A3.16 Checking injection and ignition system pipes and connections............482

A3.17 Checking exhaust system connections............483

A3.18 Checking exhaust emissions............484

A3.19 Checking service brakes for wear............485

A3.20 Checking service/parking brake operation and control play............491

A3.21 Checking suspension components............492

A3.22 Checking vehicle set-up............493

A3.23 Checking proper installation and function of seats and seat belts............494

A3.24 Checking and recharging battery............495

A3.25 Checking the state of the chassis and box elements............504

A3.26 Checking wheels and tyres............505

A3.27 Inspecting the air conditioning and heating system............506

A3.28 Inspecting the brake system............507

A3.29 Tightening bolts, unions and clamps............508

A3.30 Checking and lubricating hinges and adjusters............509

A3.31 Treating interior trim in leather - Alcantara............510

A3.32 Checking radiators for fouling............514

A3.33 Cleaning and maintaining matt paints (if applicable)............515

A3.34 Service counter reset............516

B: Engine............517

B1 General............517

B1.01 Technical specifications............517

B1.02 Specific tooling and equipment............518

B1.03 Tightening torques............523

B2 Operations............525

B2.01 Removing the complete engine............525

B2.02 Refitting the complete engine............551

B2.03 Engine overhaul - Disassembly............581

B2.04 Engine overhaul - Inspections............587

B2.05 Engine overhaul - Rebuild............588

B3 Engine fuel system............595

B3.01 Engine fuel system layout............595

B3.02 Fuel tank............596

B3.03 Fuel pump assembly............608

B3.04 Fuel level sensor............617

B3.05 Fuel vapour separator............621

B3.06 Draining the engine fuel system............624

B4 Air intake system............625

B4.01 Air intake system layout............625

B4.02 Air ducts............626

B4.03 Air filter box............628

B4.04 Air intake manifold............634

B5 Engine lubrication system............652

B5.01 Engine lubrication system layout............652

B5.02 Engine oil pump............653

B5.03 Engine oil tank............661

B5.04 Water-engine oil heat exchanger............669

B5.05 Blow-by system............674

B5.06 Draining and filling the engine lubrication system............675

B6 Engine cooling system............678

B6.01 Engine cooling system layout............678

B6.02 Expansion tank............679

B6.03 Water pump............681

B6.04 Pressure switch/thermostat............683

B6.05 Water radiators............684

B6.06 Electric fans............696

B6.07 Draining and filling the engine cooling system............698

B7 Exhaust system............703

B7.01 Exhaust system layout............703

B7.02 Exhaust manifold............704

B7.03 Catalytic converter............713

B7.04 Silencers............720

C: Transmission............740

C1 General............740

C1.01 Technical specifications............740

C1.02 Specific tooling and equipment............742

C1.03 Tightening torques............745

C2 DCT gearbox............746

C2.01 Gear oil system layout............746

C2.02 Removing the complete DCT gearbox............747

C2.03 Refitting the complete DCT gearbox............760

C2.04 Gear oil radiator............771

C2.05 Draining and filling with Shell Transaxle 75W-90 GL5 gear oil............775

C3 DCT clutch............777

C3.01 Hydraulic clutch oil system layout............777

C3.02 Hydraulic clutch oil system radiator............778

C3.03 Draining and filling with Shell DCT F-3 hydraulic clutch system oil............783

C4 Transmission components............786

C4.01 Axle shafts............786

C4.02 Flywheel............792

D: Chassis............794

D1 General............794

D1.01 Technical specifications............794

D1.02 Specific tooling and equipment............797

D1.03 Tightening torques............798

D2 Wheels............801

D2.01 Complete wheel............801

D2.02 Tyres and rims............804

D2.03 Tyre pressure monitoring system............815

D3 Brake system............835

D3.01 Brake system layout............835

D3.02 Brake fluid tank............836

D3.03 Brake discs............839

D3.04 Brake pads............841

D3.05 Brake callipers............846

D3.06 ABS/ASR electrohydraulic unit............849

D3.07 EPB electric parking brake............853

D3.08 Brake servo - Pump............870

D3.09 Pedal board............874

D3.10 Filling and bleeding the brake system............879

D4 Suspension............882

D4.01 Complete suspension............882

D4.02 Suspension arms............907

D4.03 Hub carriers............931

D4.04 Shock absorbers............942

D4.05 Stabiliser bars - Tie-rods............958

D4.06 Suspension damping control system............968

D4.07 Vehicle set-up............973

D4.08 “Front Lift” ramp clearing front suspension lift (optional)............977

D5 Steering system............987

D5.01 Steering system layout............987

D5.02 Power steering tank............988

D5.03 Power steering pump............991

D5.04 Steering box............998

D5.05 Radiator/power steering fluid coil............1006

D5.06 Steering wheel............1012

D5.07 Steering column............1015

D5.08 Emptying and filling the power steering system............1021

E: Bodywork............1026

E1 General............1026

E1.01 Tightening torques............1026

E1.02 Specific tooling and equipment............1029

E2 Chassis elements............1032

E2.01 General............1032

E2.02 Rear removable engine-gearbox assembly mounting subframe............1033

E3 External bodywork............1091

E3.01 Engine compartment lid............1091

E3.02 Luggage compartment lid............1102

E3.03 Front bumper............1104

E3.04 Rear bumper............1112

E3.05 Wheelhouse............1120

E3.06 Windscreen............1128

E3.07 Quarterlights............1132

E3.08 Doors............1136

E3.09 Windscreen wiper............1173

E3.10 Windscreen washer and headlight washer............1178

E3.11 Door perimeter trim panels............1184

E3.12 Flat undertray sections and vehicle lifting............1191

E3.13 Engine compartment cosmetic shields............1218

E3.14 Fuel filler neck and fuel filler flap............1220

E3.15 Tow hook............1230

E3.16 Rear screen............1232

E4 Internal bodywork............1235

E4.01 Seats............1235

E4.02 Dashboard............1247

E4.03 Centre console............1311

E4.04 Passenger compartment and roof trim panels............1318

E4.05 Mats............1340

E4.06 Engine inspection hatch............1357

E4.07 Luggage compartment cosmetic trim and guards............1359

E5 Instruments and controls............1370

E5.01 Location of controls in vehicle............1370

E5.02 Instrument panel............1375

E5.03 Warning lights............1398

E5.04 Indications on the TFT display............1404

E5.05 Switches and buttons............1417

E5.06 Internal lighting............1435

E5.07 Door controls............1438

E5.08 Ignition switch............1440

E5.09 Rear view mirrors............1443

E5.10 F1 shift paddles............1452

E5.11 Lid and fuel filler flap opening systems............1458

E5.12 Park Lock............1476

E5.13 Seat controls............1482

E5.14 Infotainment system............1488

E6 Paintwork............1501

E6.01 Sanding and cleaning............1501

E6.02 Use of hardeners and thinners............1503

E6.03 Preparing and painting the aluminium sheets............1505

E6.04 Preparing and painting the steel sheets............1514

E6.05 Restoring the cataphoresis coating............1521

F: Systems............1522

F1 General............1522

F1.01 Tightening torques............1522

F1.02 List of light bulbs............1525

F2 Electrical system............1526

F2.01 Battery, disconnecting / reconnecting............1526

F2.02 Key-operated circuits............1539

F2.03 Logistic Mode............1540

F2.04 Alternator............1541

F2.05 Starter motor............1545

F2.06 Lamps............1550

F2.07 Lights............1559

F2.08 Fuses and relays............1566

F2.09 Horn............1581

F2.10 Diagnostic socket............1583

F2.11 ECUs............1584

F2.12 Rain/twilight sensor............1608

F2.13 Engine services cable............1610

F2.14 Electrical system absorption test............1618

F3 Injection - Ignition............1619

F3.01 Technical specifications............1619

F3.02 Ignition coils............1623