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John Deere 330LC & 370 Excavator Operation and Test Technical Manual TM1669 - Diagnostic Repair PDF - MJODTM1669.zip

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The full Diagnostics, Operation and Test guide—complete with Electrical Wiring Diagrams—covering the 330LC and 370 Excavators, packed with the shop-level detail needed to maintain, troubleshoot, service, and rebuild these machines the way expert technicians do.


John Deere Excavator 330LC and 370 workshop Operation and Test manual contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM1669 - John Deere 330LC & 370 Excavator Technical Manual - Operation and Test.pdf


TM1669 - John Deere 330LC & 370 Excavator Technical Manual - Operation and Test.epub


Total Pages: 1,016 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


MAIN SECTIONS


Foreword


Technical Information Feedback Form


General Information


Safety


General Specifications


Torque Values


Fuels and Lubricants


Operational Checkout Procedure


Operational Checkout Procedure


Engine


Theory of Operation


System Operational Checks


Diagnostic Information


Adjustments


Tests


Electrical System


System Information


System Diagrams


Sub-System Diagnostics


References


Power Train


Theory of Operation


Diagnostic Information


Adjustments


Hydraulic System


Theory Of Operation


Diagnostic Information


Adjustment


Tests


Air Conditioning System


Theory of Operation


System Operational Checks


Diagnostic Information


Adjustments


Tests


Total Pages: 1,086 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS - Expanded View


9000 - General Information


01 - Safety


Avoid Heating Near Pressurized Fluid Lines


Avoid High-Pressure Fluids


Avoid Power Lines


Beware of Exhaust Fumes


Dispose of Waste Properly


Follow Safe Procedures


Handle Chemical Products Safely


Handle Fluids Safely-Avoid Fires


Illuminate Work Area Safely


Keep Riders Off Machine


Live With Safety


Move and Operate Machine Safely


Operate Only from Operator's Seat


Park Machine Safely


Prepare for Emergencies


Prevent Acid Burns


Prevent Battery Explosions


Protect Against Flying Debris


Protect Against Noise


Remove Paint Before Welding or Heating


Replace Safety Signs


Service Cooling System Safely


Service Machines Safely


Stay Clear of Moving Parts


Support Machine Properly


Use Handholds and Steps


Use Proper Lifting Equipment


Use Tools Properly_{2600}


Use Tools Properly


Warn Others of Service Work


Wear Protective Clothing


Work in a Clean Area


02 - General Specifications


330LC and 370 Drain and Refill Capacities


330LC and 370 Engine Specifications


330LC Specifications


330LC Working Ranges


370 Specifications


370 Working Ranges


Excavator Overview


03 - Torque Values


Additional Metric Cap Screw Torque Values


Check Oil Lines And Fittings


Metric Bolt and Cap Screw Torque Values


Service Recommendations for 37° Flare and 30° Cone Seat Connectors


Service Recommendations For Flared Connections-Straight or Tapered Threads


Service Recommendations for Flat Face O-Ring Seal Fittings


Service Recommendations For Inch Series Four Bolt Flange Fittings


Service Recommendations for Metric Series Four Bolt Flange Fitting


Service Recommendations for O-Ring Boss Fittings


Unified Inch Bolt and Cap Screw Torque Values


04 - Fuels and Lubricants


Alternative and Synthetic Lubricants


Diesel Engine Oil


Diesel Fuel


Diesel Fuel Storage


Do Not Use Galvanized Containers


Fuel Tank


Hydraulic Oil


Low Sulfur Diesel Fuel Conditioner


Lubricant Storage


Lubricity Of Diesel Fuels


Mixing of Lubricants


Oil Filters


Swing Gearbox, Propel Gearbox and Pump Gearbox Oils


Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease


Track Roller, Front Idler, and Carrier Roller Oil


9005 - Operational Checkout Procedure


10 - System Operational Checks


Operational Checkout


9010 - Engine


05 - Theory of Operation


Auto-Idle Mode Speed Control Circuit Operation


E (Economy) Mode Speed Control Circuit Operation


Engine RPM Dial Speed Control Circuit Operation


Engine-Sectional View


Engine Speed Control System Operation


Engine Speed Learning Control Circuit Operation


Fan Drive Operation


HP (High Power) Mode Speed Control Circuit Operation


POWERTECH® 8.1 L (6081) John Deere Engine-Use CTM86


Wastegated Turbochargers Operation


10 - System Operational Checks


Engine Operational Checks


POWERTECH® 8.1 L (6081) John Deere Engine-Use CTM86


15 - Diagnostic Information


Diagnose Engine Malfunctions


POWERTECH® 8.1 L (6081) John Deere Engine-Use CTM86


20 - Adjustments


Cooling System Fill and Deareration


Engine Control Motor and Sensor Adjustment


Engine Speed Check


Engine Speed Learning Procedure


Fuel Shut-Off Solenoid Linkage Check and Adjustment


Injection Pump Fast and Slow Idle Stops Adjustment


JT05801 Clamp-On Electronic Tachometer Installation


POWERTECH® 8.1 L (6081) John Deere Engine-Use CTM86


25 - Tests


Air Filter Restriction Indicator Switch Test


Air Intake System Leakage Test


Engine Power Test Using Turbocharger Boost Pressure


Fuel Line Leakage Test


JT05801 Clamp-On Electronic Tachometer Installation


POWERTECH® 8.1 L (6081) John Deere Engine-Use CTM86


Radiator Air Flow Test


9015 - Electrical System


05 - System Information


Electrical Circuit Malfunctions


Electrical Schematic Symbols


Electrical System Visual Inspection


Grounded Circuit


High Resistance Circuit


Multimeter


Open Circuit


Reading a Component Location Diagram


Reading a Connector End View Diagram


Reading a System Functional Schematic


Reading a Wiring Diagram


Schematic, Wiring Diagram, and Component Location Information


Sensor Circuit Shorted to Ground


Sensor Circuit Shorted to Itself


Sensor Circuit Shorted to Power


Seven Step Electrical Test Procedure


Shorted Circuit


10 - System Diagrams


Air Conditioner Harness (W9) Component Location- See Group 9031-15


Air Conditioner Harness (W9) Connectors, Wire and Pin Location- See Group 9031-15


Cab Harness (W2) Component Location-Detail A (Harness Mating Connectors)


Cab Harness (W2) Component Location-Detail B (Fuse Block)


Cab Harness (W2) Component Location


Cab Harness (W2) Connectors, Wire and Pin Location


Component Identification Table


Engine and Frame Harness (W1) Component Location


Engine and Frame Harness (W1) Connectors, Wire and Pin Location


Functional Schematic and Component Location Legend


Fuse (Blade-Type) Color Codes


Fuse Specifications


Monitor and Relay Harness (W3) Component Location-Detail A (Monitor Controller Connectors)


Monitor and Relay Harness (W3) Component Location-Detail B (Monitor Controller Indicators)


Monitor and Relay Harness (W3) Component Location


Monitor and Relay Harness (W3) Connectors, Wire and Pin Location


System Functional Schematic (SE10-SE12)


System Functional Schematic (SE13-15)


System Functional Schematic (SE16-SE18)


System Functional Schematic (SE1-SE3)


System Functional Schematic (SE4-SE6)


System Functional Schematic (SE7-SE9)


System Functional Schematic Section Legend


15 - Sub-System Diagnostics


Accessory Circuits Operational Information


Accessory Circuits Schematic


Accessory Circuits Theory of Operation


Alternator Theory of Operation


Charging Circuit Operational Information


Charging Circuit Schematic


Charging Circuit Theory Of Operation


Engine and Pump Controller Circuit Operational Information


Engine and Pump Controller Circuit Schematic


Engine and Pump Controller Circuit Theory of Operation


Heater Circuit (Machines With Air Conditioner)


Heater Circuit (Machines Without Air Conditioner)


Monitor Controller and Display Circuit Operational Information


Monitor Controller and Display Circuit Schematic


Monitor Controller and Display Circuit Specifications


Monitor Controller and Display Circuit Theory of Operation


Power Circuit Operational Information


Power Circuit Schematic


Power Circuit Theory of Operation


Starting and Fuel Shutoff Circuit Operational Information


Starting and Fuel Shutoff Circuit Schematic


Starting and Fuel Shutoff Circuit Theory of Operation


Travel Alarm Circuit Operational Information


Travel Alarm Circuit Schematic


Travel Alarm Circuit Theory of Operation


Windshield Wiper and Washer Circuit Operational Information


Windshield Wiper And Washer Circuit Schematic


Windshield Wiper And Washer Circuit Theory of Operation


Work and Drive Light Circuit Operational Information


Work and Drive Light Circuit Schematic


Work and Drive Light Circuit Theory of Operation


20 - References


Adding 12 or 24 Volt Accessories


Battery Operation


Battery Specifications


Changing Travel Alarm Volume


Check Battery Electrolyte Level and Terminals


Diagnose Battery Malfunctions


Fuse Test


Procedure for Testing Batteries


Proportional Solenoid Test Harness


Pump Control Test Harness


Pump Pressure Sensor Test Harness


Replacing Batteries


Using Booster Batteries-24 Volt System


9020 - Power Train


05 - Theory of Operation


Propel Gearbox Operation-330LC


Propel Gearbox Operation-370


Track Adjuster And Recoil Spring Operation


15 - Diagnostic Information


Diagnose Undercarriage Components Malfunctions


Measure Front Idler Wear


Measure Swing Bearing Wear


Measure Track Carrier Roller Wear


Measure Track Chain Bushing Wear


Measure Track Chain Link Wear


Measure Track Chain Pitch


Measure Track Roller Wear


Measure Track Shoe Grouser Wear


20 - Adjustments


Adjust Track Sag


9025 - Hydraulic System


05 - Theory of Operation


Arm Head End Reduced Leakage Valve Operation


Arm Regenerative Valve Operation


Arm Rod End and Boom Reduced Leakage Valves Operation


Boom Manual Lower Needle Valve Operation


Boom Regenerative Valve Operation


Bucket Flow Control Valve Operation


Bypass Shut-Off Valve Operation


Circuit Relief and Anticavitation Valve Operation


Control Valve Circuit Schematic


Control Valve Neutral and Power Passages Operation


Control Valve Operation


Control Valve Pilot Circuit Operation


Control Valve Pilot Signal Passages Operation


Control Valve Schematic


Cylinder Operation


Engine Speed Sensing Control Circuit Operation


Flow Combiner Valve Operation


Flow Regulator Valve Operation


Hydraulic Oil Return Filter Operation


Hydraulic Pump Operation


Hydraulic Pump Regulator Components Operation


Hydraulic Pump Regulator Increasing, Maximum, and Decreasing Operation


Hydraulic Pump Regulator Operation


Hydraulic Pump Regulator Summation and Speed Sensing Operation


Hydraulic Pumps and Drive Gearbox Operation


Hydraulic Pumps and Regulators Schematic


Hydraulic System Circuit Symbols


Hydraulic System Diagram


Pilot Circuit for Controllers Schematic


Pilot Controller Operation-Metering and Full Stroke

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