John Deere 450 455 750 1520 1530 1535 1560 1590 9400 Grain Box Drills Repair Service Manual PDF TM159219 - MJODTM159219.zip
A full-service technical guide offering troubleshooting and repair procedures, complete with electrical wiring schematics for the John Deere 450, 455, 750, 1520, 1530, 1535, 1560, 1590 and 9400 Grain Drills. It delivers the same workshop detail professionals rely on to keep, diagnose, fix and service these machines.
This John Deere service and repair manual for Grain Drill models 450, 455, 750, 1520, 1530, 1535, 1560, 1590 and 9400 contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm159219 - John Deere Box Drills Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,006 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety and General Information
Safety
Lubricants
General Information
Repair Specifications
Welding
Repair and Welding
Ground Tools, Opener Disks and Press Wheels
Ground Tools-9400 Hoe Drill
Openers-450, 455, 1520 and 9400 Disk Drill
Openers-750
Openers-1530
Openers-1535
Openers-1560 and 1590
Press Wheels-450, 455, 1520 and 9400
Press Wheel, Gauge Wheel and Closing Wheel-750
Gauge Wheel and Closing Wheel-1530
Gauge Wheel and Closing Wheel 1535
Press Wheel, Gauge Wheel and Closing Wheel-1560 and 1590
Electrical and Monitor Systems
Connector Repair
Select Lift Control Repair-455
COMPUTER TRAK™ Monitor System-455, 750,1560 and 1590
Steering Control Repair-750 and 1560
Electronic Population Rate Control
Drive System
Ground Drive Repair
Meter Drive Repair
Fertilizer Gear Box Repair
Grass Seed Drive
Seed Transmission and Drives 1535
Wheel Bearings and Tires
Replace Bearings and Inflate Tires
Hydraulic Systems and Components
Valve and Motor Repair
Cylinder Repair
Multiple Drill Hitches
Identification
Row Markers
Repair
Seed Box Repair
Repair Seed Box
Seed Metering Mechanisms
Seed Metering Mechanisms
Opener Operation, Tests and Adjustments
Opener Theory of Operation
Adjust Ground Tools-9400 Hoe Drill
Adjust Openers-450, 455, 1520 and 9400 Disk Drill
Adjust Openers-750
Adjust Openers-1530 and 1535
Adjust Openers-1560 and 1590
Adjust Press Wheels
Troubleshooting
Electrical System Operation
Wiring Diagrams
Tests and Diagnosis
Drive System
Ground Drive Theory of Operation
Meter Drive Theory of Operation
Grass Seed Drive Theory of Operation
Tests and Adjustments
Hydraulic Systems Operation
Opener Lift System-450 and 9400
Down-Pressure System-455, 750, 1520, 1560 and 1590
Hitch and Transport Systems
Row Marker System
Multiple Drill Hitches
9400 Adjustments
Troubleshooting
Row Markers
Adjustments and Troubleshooting
Dealer Fabricated Tool
Dealer Fabricated Tools
tm159219 - Box Drills
Table of Contents
Foreword
Section 10: Safety and General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Avoid High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Prepare for Emergencies
Support Machine Properly
Work in Clean Area
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Use Seat Belt Properly
Practice Safe Maintenance
Use Proper Tools
Remove Paint Before Welding or Heating
Dispose of Waste Properly
Live With Safety
Group 10: Lubricants
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Group 15: General Information
Unauthorized Modifications
Product Identification—450 Drill
Product Identification—450 Two-Unit Hydraulic Hitch
Product Identification—Three-Unit 455
Product Identification—750 (10 Ft.)
Product Identification—750 (15 Ft.)
Product Identification—750 (20 Ft.)
Product Identification—750 Separate Placement Box
Product Identification—750 Two-Unit Hydraulic Hitch
Product Identification—1520 (15 Ft.)
Product Identification—1520 (20 Ft.)
Product Identification—1530 (15 Ft.)
Product Identification—1535 (15 Ft.)
Product Identification—1560 (10 Ft.)
Product Identification—1560 (15 Ft.)
Product Identification—1560 (20 Ft.)
Product Identification—1560 (Separate Placement Box)
Product Identification—1590 Box Drill (10 ft)
Product Identification—1590 Box Drill (15 ft)
Product Identification—1590 Box Drill (20 ft)
Product Identification—9400 Hoe Drill
Product Identification—9400 Disk Drill
Product Identification—9400 Two-Unit Field Hitch
Product Identification—9400 Three-Unit Field Hitch
Product Identification—9400 Four-Unit Field Hitch
Product Identification—9400 Five-Unit Field Hitch with Endwise Transport
Product Identification—9400 Six-Unit Field Hitch
Product Identification—9400 Endwise Transport Hitch
Machine Specifications—450
Capacity—450 Small Box
Capacity—450 Large Box
Capacity—450 Grass Box
Machine Specifications—455
Capacity—455
Machine Specifications—750
Capacity—750
Machine Specifications—1520
Capacity—1520
Machine Specifications—1530
Capacity—1530
Machine Specifications—1535
Machine Specifications—1560
Machine Dimensions—1590
Machine Capacities—1590
Transport Weights—1590
Machine Specifications—9400
Capacity—9400
Hitch Weights—9400
Group 20: Repair Specifications
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
O-Ring Fitting Torques
Section 20: Welding
Group 05: Repair and Welding
Unauthorized Modifications
Frame Repair
Welding
Emergency Crack Repair
Emergency “T” Joint Repair
Skip Welding
Stress Relief (Normalizing)
Section 30: Ground Tools, Opener Disks and Press Wheels
Group 05: Ground Tools—9400 Hoe Drill
Specifications
Shovels
Replace Shovels
Repair Rigid Opener
Repair Spring Cushion Opener
Group 10: Openers—450, 455, 1520 and 9400 Disk Drill
Other Material
Specifications
Repair Cast Iron Boot Assembly—Early Model 450 and 9400 Disk
Replace Double-Disk Blades and Bearings—Cast Iron Boots
Repair Aluminum Boot Assembly
Replace and Adjust Double-Disk Blades on Aluminum Boots
Replace Inside Scrapers
Replace Depth Band—450 and 9400 Disk Drill Only
Replace Single-Disk Boot—450
Replace Single Disk Blade and Bearing—450
Repair TRU-VEE Opener—450
Assemble TRU-VEE Opener—450
Group 11: Openers—750
Essential or Recommended Tools
Specifications
Replace Disk Blades and Bearings
Replace Opener Arm Pivot Bushings
Replace Seed Boot
Group 12: Openers—1530
Replace Disk Blades, Seed Tubes and Guards
Replace Scrapers
Replace Coulter Blade and Bearing—If Equipped
Group 13: Openers—1535
Specifications
TRU-VEE Double Disk Opener MAXEMERGE PLUS MAXEMERGE PLUS is a trademark of Deere & Company Units
Replace TRU-VEE Double Disk Openers and Seed Tube Guard
Replace Scrapers
Group 14: Openers—1560 and 1590
Essential or Recommended Tools
Other Material
Specifications
Replace Disk Openers—1560
Replace Disk Openers —1590
Replace Disk Bearings
Replace Opener Arm Pivot Bushings—1560
Replace Opener Arm Pivot Bushings—1590
Replace Seed Deflectors and Boots—1560
Replace Seed Deflectors and Boots—1590
Group 20: Press Wheels—450, 455, 1520 and 9400
Specifications
Repair Depth Gauging Press Wheel—450
Replace Gang Press Pivot Wheel—450
Repair Gang Press Lift Assembly—450
Repair Press Wheel and Press Wheel Arm—455 and 1520
Repair Press Wheel Gang—9400
Replace Press Wheels—9400
Install Repair Ring—1-3/4 Inch Solid Press Wheel—9400
Construct Installation Band
Attach Repair Ring—9400
Press Wheel Spacers—9400
Group 21: Press Wheel, Gauge Wheel and Closing Wheel—750
Specifications
Replace Closing Wheel Bearing and Arm
Repair Press Wheel Assembly
Time Gauge Wheel Arm to Adjustment Plate
Repair Gauge Wheel Assembly
Group 22: Gauge Wheel and Closing Wheel—1530
Repair Closing Wheels
Repair Gauge Wheel Assembly
Group 23: Gauge Wheel and Closing Wheel 1535
Essential or Recommended Tools
Gauge Wheel Bearing Replacement
Repair Closing Wheel 1535
Group 24: Press Wheel, Gauge Wheel and Closing Wheel—1560 and 1590
Specifications
Replace Closing Wheel Bearing and Arm—1560
Repair Closing Wheel Assembly—1590
Repair Press Wheel Assembly—1560
Repairing Press Wheel Assembly—1590
Repair Gauge Wheel Assembly
Repair Smooth Sided Gauge Wheel Assembly
Section 40: Electrical and Monitor Systems
Group 05: Connector Repair
Essential or Recommended Tools
Service Parts Kits
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors
Group 10: Select Lift Control Repair—455
Repair Select Lift Control Console
Group 15: COMPUTER TRAKCOMPUTER TRAK is a trademark of Deere & Company. Monitor System—455, 750,1560 and 1590
Repair COMPUTER TRAK Monitor System—Use TM1270
Repair SEEDSTAR SEEDSTAR is a trademark of Deere & Company Monitor System—Use TM1601
Replace Monitor Sensor—750 (New Model), 1560 and 1590 Seed Tube
Replace Monitor Sensor—750 Old Model Seed Tube and 455
Group 20: Steering Control Repair—750 and 1560
Repair Steering Control Console—Two-Unit Hydraulic Hitch
Group 25: Electronic Population Rate Control
Rate Adjust Harness Switch
Electronic Rate Adjust
Section 50: Drive System
Group 05: Ground Drive Repair
Specifications
Repair Ground Drive System—450
Repair Ground Drive System—455
Replace Drive Shear Pin—450, 455, 1520 and 1530
Repair Ground Drive System—750 (10 and 15 Ft.)
Repair Ground Drive System—750 (20 Ft.)
Replace Drive Shear Pin—750, 1560 and 1590
Repair Drive Wheel Disconnect—750, 1560 and 1590 (10 and 15 Ft.)
Repair Ground Drive System—1520, 1530 and 1535
Repair Ground Drive System—1560 and 1590 (10 and 15 Ft.)
Repair Ground Drive System—1560 and 1590 (20 Ft.)
Repair Ground Drive System—9400 Disk and Hoe Drill
Group 10: Meter Drive Repair
Repair Meter Drive System—450
Repair Meter Drive Gears and Sprockets—450
Disassemble, Clean and Inspect Meter Drive Clutch—450
Repair Feed Cups and Shaft—All Drills
Repair Feed Cups and Shaft—1590
Reset Fluted Feed Cups
Repair Fertilizer Feed Shaft—All Drills
Repair Agitator Shaft—All Drills