John Deere 6105J 6140J 6140JH 6155J 6155JH 6105JH Tractor Repair Manual (TM609319) PDF - MJODTM609319.zip

John Deere Tractors 6105J, 6140J, 6140JH, 6155J, 6155JH, 6105JH Repair Service Manual (TM609319)

tm609319 - 6105J, 6140J, 6140JH, 6155J and 6155JH Tractors, Repair Technical Manual (November 2015) Technical Manual.pdf

Complete Repair Service Technical Manual for John Deere 2WD or MFWD Tractors 6105J, 6140J, 6140JH, 6155J & 6155JH, with all the technical information to maintain, repair, rebuild like professional mechanics.

John Deere 6105J, 6140J, 6140JH, 6155J, 6155JH Tractors workshop technical manual (repair) includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 1,881 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

Foreword

Safety

Safety Precautions

General Information

Specifications

Tune-Up

Pre-Delivery Inspections

Engine

Remove And Install Engine

Fuel, Intake, Cooling and Exhaust Systems

Speed Control Linkage

Fuel System

Air Intake System

Cooling System

Exhaust System

Electrical System

Connectors

Wiring Harnesses

Charging circuit

Starter Motor Electrical Circuit

Fuses, Relays and Switches

Control Systems

Electrical Components

SyncroPlus Transmission

Removing and Installing Transmission Components

Transmission Controls

Perma Clutch II

Gear Case

Creeper Transmission

Range Transmission

PowrQuad Transmission

Component Removal and Installation

Transmission Controls

PowrQuad Module

Range Box

Drive Systems

Component Removal and Installation

Drive Shafts and Torsional Dampener

MFWD Clutch

Differential

Differential (6105J OOS)

Hydraulic Pump Drive

Final Drive

Final Drive (6105J OOS)

Final Drives on Hi-Crop Tractors

PTO

PTO (6105J OOS)

Steering and Brakes

Hydrostatic Steering

Steering Cylinders

Brake Valve

Rear Brakes

Hydraulic System

Controls

Hydraulic Pump And Charge Pump

Valves

Hydraulic Rockshaft

Selective Control Valves And Couplers

Miscellaneous

Component Removal and Installation

Main Frame

Front Axle

Hi-Crop Front Axle

Front and Rear Wheels

Swinging Drawbar

Operator`s Cab

Removing and Installing Components

Air Conditioning System

Heating System

Operator`s Cab

Deluxe Seat

Seat and Support

Roll-Over Protective Structure (ROPS)

Rockshaft Electronic Control Components

Special Tools (Dealer Fabricated)

Special Tools (Dealer Fabricated)

Special Tools (Available at the Dealership)

tm609319 - 6105J, 6140J, 6140JH, 6155J and 6155JH Tractors, Repair Technical Manual (November 2015)

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Precautions

Recognize Safety Information

Understand Signal Words

Replace Safety Signs

Follow Safety Instructions

Work In Ventilated Area

Practice Safe Maintenance

Avoid Backover Accidents

Prevent Machine Runaway

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Use a Safety Chain

Work in Clean Area

Decommissioning: Proper Recycling and Disposal of Fluids and Components

Avoid Harmful Asbestos Dust

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Handle Fuel Safely—Avoid Fires

Prepare for Emergencies

Handle Fluids Safely—Avoid Fires

Avoid High-Pressure Fluids

Install All Guards

Use Proper Lifting Equipment

Illuminate Work Area Safely

Live With Safety

Service Machines Safely

Support Machine Properly

Remove Paint Before Welding or Heating

Park Machine Safely

Stay Clear of Rotating Drivelines

Use Proper Tools

Service Tires Safely

Keep ROPS Installed Properly

Construct Dealer-Made Tools Safely

Avoid Heating Near Pressurized Fluid Lines

Wear Protective Clothing

Handling Batteries Safely

Service Accumulator Systems Safely

Handle Agricultural Chemicals Safely

Service Cooling System Safely

Use Steps and Handholds Correctly

Deliver Safely

Transport Tractor Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Service Front-Wheel Drive Tractor Safely

Do Not Open High-Pressure Fuel System

Section 10: General Information

Group 05: Specifications

Engine

Transmission

Hydraulic System

Overall Dimensions

Standard Tires

Loads and Weights

Electrical System

Capacities

Hydraulic Forward/Reverse

Power Take-Off

Differential Lock

Final Drive

Front Wheel Drive

Hydraulic Brakes

Park Brake

Hydraulic System with Axial Piston Pump

Hydraulic System with Gear Pump

Hydraulic Rockshaft

Handling and Storing Diesel Fuel

Diesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

Transmission, Steering, Brake, Hydraulic, and Gear Case Oil

Front-Wheel Drive Axle Oil

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

MFWD Axle Housing Oil — Hi-Crop Rear Axle

Diesel Engine Coolant

Supplemental Coolant Additives

Testing Coolant Freeze Point

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Oilscan™ and CoolScan™

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic System Fitting Torque Values (in.)

Hydraulic System Metric Fitting Torque Values

Product Identification Number

Engine Serial Number

Transmission Serial Number

MFWD Axle Serial Number

Cab Serial Number

Group 10: Tune-Up

Specifications

Using High-Pressure Washers

Preliminary Engine Test

Tractor Tune-Up

Removing and Cleaning the Primary Air Cleaner Element

Checking the Air Cleaner Safety Element

Installing the Primary Air Cleaner Element

Air Intake System Joint Leak Check

Checking Air Intake Hoses

Checking the Crankcase Vent Hose for Clogging

Keep Radiator Screen Clean

Cleaning Radiator

Expansion Tank Cap Check

Radiator Leak Check

Checking the Engine's Thermostat

Supply Pump Operation Check

Checking the Fuel Filter

Bleeding the Fuel System

Cleaning Water Trap

Transmission Oil - Adjusting the Oil Level Mark at the Sight-Glass

Run Engine until it is Warm and Check Engine Speeds

Cleaning the Battery, Cables and Battery Box with a Clean Cloth

Checking Neutral Start Circuit

Checking Operation of Starting Motor

Checking the Lighting Circuit

Engine Final Check

Tractor Operation Check

Fuel Injection Pump Adjustment Check

Check Speed Control Linkage Adjustment

Group 15: Pre-Delivery Inspections

Predelivery Inspection

Section 20: Engine

Group 00: Remove And Install Engine

Essential or Recommended Tools

Specifications

Engine Removal

Installing the Engine

Section 30: Fuel, Intake, Cooling and Exhaust Systems

Group 05: Speed Control Linkage

Adjust Speed Control Linkage

Hand Throttle Lever — Exploded View

Foot Throttle, Mechanical Speed Control (OOS)

Accelerator Pedal, with Mechanical Speed Control (Cab)

Accelerator Pedal Adjustment

Group 10: Fuel System

General Information

Removing the Fuel Tank

Installing the Fuel Tank

Replacing the fuel gauge sender

Replace Electrical Fuel Transfer Pump

Replace Fuel Filter

Replace Water Separator

Bleed Fuel System

Install Check Valve in Fuel System

Group 15: Air Intake System

General Information

Air Cleaner - Exploded View

Replace Air Filter Restriction Sensor (B02)

Group 20: Cooling System

General Information

Specifications

Remove Radiator

Replace Fan

Remove and Install Expansion Tank

Remove And Install Thermostat

Install Radiator

Filling the Cooling System with Coolant

Relieve the Tension on the Drive Belt

Replace Drive Belt

Replace Drive Belt Tensioner

Repair Fan Bracket

Group 30: Exhaust System

General Information

Specifications

Exhaust System

Section 40: Electrical System

Group 05: Connectors

Essential or Recommended Tools

General

Using high-pressure washers

Disconnecting electrical circuits

Reconditioning Wire Ends

Installing a Terminal

WEATHER PACK Connectors

METRI PACK connector with rear terminal lock

METRI PACK connector with Front Terminal Lock

METRIC PACK Connectors

CAN BUS Terminating Resistor Connector

Electronic Control Unit Connectors

Connectors

CRIMP SNAP IN Connectors

KOSTAL Connectors

DEUTSCH Connectors

Individual terminals

Fuse and Relay Box on Tractors with Cab and Open Operator Station

Group 10: Wiring Harnesses

Disconnecting Electrical Circuits

Location of Ground Points

Remove and Install Wiring Harness W01 — Power Supply (OOS)

Removing and Installing Wiring Harness W01 — Power Supply (Cab)

Removing and Installing Wiring Harness W02 — Engine Wiring Harness (OOS Tractors)

Removing and Installing Wiring Harness W02 — Engine Wiring Harness (6105J OOS)

Removing and Installing Wiring Harness W02 — Engine Wiring Harness (Cab Tractors)

Remove and Install Wiring Harness W04 — Headlights

Removing and Installing Wiring Harness W04 — Headlights (6105J OOS)

Remove and Install Wiring Harness W10 — Shift Console

Remove and Install Wiring Harness W11 — Gear Shift and Accelerator Lever

Remove and Install Wiring Harness W13 — Clutch Sensor