BMW E93 3 Series Convertible Workshop Repair Manual 2005-2013 316i 318i 320i 320si 323i 325i 328i 330i 335i 335is M3 GTS PDF - MBMWE93OPES.zip
BMW E93-Series All Models (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS) Repair & Service Manual 2005-2013
This is the full repair and service manual for the BMW E93-series in every variant (316i, 318i, 320i, 320si, 323i, 325i, 328i, 330i, 335i, M3, M3 GTS), packed with the workshop data you need to maintain, troubleshoot, and overhaul your car to the standard of a professional technician.
BMW E93-series All Models workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
316i 2007-2013
318i 2005-2013
320i 2005-2013
320si 2005-2007
323i 2005-2013
325i 2005-2013
328i 2007-2013
330i 2005-2013
335i 2006-2013
335is 2011-2013
M3 2007-2013
M3 GTS 2010-2011
PRODUCT DETAILS:
Total Pages: 6,836 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
Table of Contents (Exploded View)
Repair & Maintenance....2
00 Maintenance & General Note....4
0 operating fluid overview....9
5.1.1 Axles....20
7.1.3 Belt force limiter....23
7.1.4 Seat belt tensioner....24
7.1.5 Airbag....25
7.1.6 Supplementary restraint systems (SRS)....28
7.11 Odometer (if present)....29
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed required)....30
Abbreviations....31
Addition to special tools cabinet All model series....34
Arguments pertaining to engine oil consumption....35
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....37
Body_ Check for corrosion (except cavities)....39
Brake fluid - Operating Fluids Specification....40
Brake fluid service Bonnet gas strut check with active pedestrian impact mitigation(SA8TF)....41
Brake lines and connections_ visual inspection for leaks, damage, attachment and correct position....43
CBS general - Reset is lost....44
CBS reset....45
Changed emissions test indicator BMW Condition Based Service....47
Changes in maintenance intervals (air cleaner, diesel fuel filter)....48
Check horn, headlight flashers and hazard warning flashers....49
Check windscreen wash wipe system....50
Checking coolant level and concentration, correcting if necessary....51
Checking instrument inscription lighting, interior luggage compartment glove box lights and blower....52
Checking lighting system....53
Checking of road safety (test drive)....54
Checking topping up oil level in automatic transmission (GA6L45R)....55
Checking topping up oil level in automatic transmission....57
Checking topping up oil level in rear axle final drive....63
Condition Based Service....64
Danger of poisoning if oil is ingested absorbed through the skin....71
Diagnostic brief test....72
Drawbar load sign omitted All with options 235 and 3AC....73
Emergency Services (BMW MINI) from issue September 2009....74
Engine oil - varying colours smell after initial filling in the works....75
Engine oil consumption measurement....76
Engine oil service - countries with higher levels of dust_ Check the air filter element for contamination....79
Excerpt from company standard BMW GS 90003-2....80
FEB-FEB-NED-TESTMODULE-AKTUELL....81
Final drive oil - new oil quality from 07 2011....83
Form for equipotential bonding screw connections....84
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....86
Group 00....92
Harmonisation of oil change intervals BMW....93
Ignition key data tapping on CBS vehicles....94
Information for handling the documents_ repair instructions, technical data, AZD....100
Information on intelligent battery sensor (IBS)....103
Information on using cleaning agent paints (personal protection equipment)....105
Information warning labels....107
Instructions for desiccant insert replacement....110
Instructions for handling R 134a refrigerant....111
Instructions for replacement of air conditioning capacitors and radiator coolers....112
Interrogating fault memories in Diagnosis System....113
List of contents....114
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....115
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....116
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....117
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....118
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....119
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....120
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....121
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....122
Microencapsulated screws....123
Modifications to Condition Based Service maintenance system....124
New Maintenance Records service booklet and maintenance documentation All models....127
New repair methods Gluing Riveting on steel bodies....128
Notes for disconnecting and connecting battery....130
Notes on AGM battery....133
Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)....137
Notes on handling optical fibres....142
Notes on handling the high pressure cleaner....143
Notes on handling wiring harnesses and cables....145
Notes on radio-operated system (vehicle access, radio-operated opening, radio-operated closing)....148
Parking brake function check - new procedure in the standard service scope rear brake service....149
Pre-delivery check....150
Precautionary measures on vehicles with active pedestrian protection system....154
Raising the vehicle using a vehicle lift....155
Raising vehicle with trolley jack....157
Reduced spark plug change intervals....158
Risk of injury if oil comes into contact with eyes and skin....159
Safety information for working on vehicles with automatic engine start-stop function (MSA)....160
Safety instructions for handling oil....162
Seat belts_ Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp....163
Service - air filter element....164
Service - brake fluid....165
Service - engine oil....166
Service - front brakes....168
Service - microfilter....169
Service - rear brakes....170
Service - spark plugs....171
Service - vehicle check - revised maintenance scope....172
Service - vehicle check....173
Service Sheets - Condition-based Service Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....175
Service intervals for countries with low fuel grade (SA988 SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....177
Standard scope of service....182
Standard work scope - expansion of work scope (with slide tilt sunroof and panorama glass roof)....183
Steering components_ Check for play, tightness, damage and wear....184
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....186
Symbols used and information in repair instructions....189
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....193
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....204
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines....215
Triggering rollover protection system (Convertible) via diagnosis interface (Important - remove hard top or open convertible top first)....225
Tyres_ checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern....226
Underbody incl. all visible components_ Check for damage, correct position, tightness, corrosion....227
Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....228
Vehicle test....231
Visible corrosion on vehicle add-on parts....232
When driving on a race track....233
Windscreen washer system_ checking fluid level, topping up if necessary....238
Work instruction for removing the protective film....239
Workshop Equipment - Planning Documentation....241
Workshop equipment sales....242
seat belt buckles....243
11 Engine....246
11 operating fluid overview....251
1100 Overview of tightening torques....253
1112 Overview of Technical Data....257
1112 Overview of tightening torques....260
1130 Overview of tightening torques....274
1131 Overview of tightening torques....275
6.1.9 Engine performance....285
9.0 BMW Longlife-17 FE+....286
AM1101_00597 - Engine, noise....287
AM1101_00598 - Engine, noise....288
AM1104_00192 - Operating fluids leak from engine....289
Adjusting camshaft timing (N51)....290
Air pump, lines and control valves....294
BMW Quality Longlife-04 All....295
Bearing shells Guide bearing shells Bearing seat table 3_S63....296
Camshaft N51 B30....297
Camshaft....298
Case Covers....299
Checking camshaft timing....300
Checking cylinder head for leaks (N51)....303
Checking engine oil pressure (N51)....305
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....307
Connecting Rods and Bearings N51 B30....308
Connecting Rods and Bearings....309
Crankshaft and Bearings N51 B30....310
Crankshaft and Bearings....313
Cylinder Head with Cover N51 B30....315
Cylinder Head with Cover....316
Cylinder Head with Valve Seat Cover N51 B30....317
Danger of poisoning if oil is ingested absorbed through the skin....318
Emissions control, control sensor monitor sensor....319
Emissions-control, Lambda oxygen sensor....320
Engine Block, Cylinder Crankcase, BMW, N51, B30....321
Engine block....322
Engine identification....323
Engine in general N51 B30....333
Engine oil consumption measurement....334
Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....338
Fan....339
Flywheel....340
Handling components after flood damage....341
Information for handling the documents_ repair instructions, technical data, AZD....342
Installing and removing replacing chain tensioner piston (N51)....345
Intake manifold....346
Leak-testing the air-intake system....347
Main group 11....350
Mounting engine on assembly stand (N51)....351
Oil Filter and Pipes....352
Oil Pump with Strainer and Drive N51 B30....353
Oil Pump with Strainer and Drive....354
Oil Supply E90, E92, E93 N51 B30....355
Oil sump....356
Overview of consumables (Electronic Parts Catalogue)....357
Pistons with Rings and Pins N51 B30....362
Pistons with Rings and Pins, BMW, N51, B30....363
Precautionary measures on vehicles with active pedestrian protection system....364
Removing and installing replacing elbow fitting....365
Removing and installing engine (N51)....368
Removing and installing intake air manifold (N51)....371
Removing and installing oil pump (N51)....373
Removing and installing or replacing all valves (N51)....375
Removing and installing or replacing flywheel (N51)....376
Removing and installing or replacing vacuum pump (N51)....378
Removing and installing or replacing vibration damper (M51)....380
Removing and installing renewing coolant pump (N51)....381
Removing and installing replacing acoustic cover (N51)....383
Removing and installing replacing all pistons (N51)....384
Removing and installing replacing all rocker arms (N51)....391
Removing and installing replacing both lambda oxygen control sensors (N51)....393
Removing and installing replacing both lambda oxygen monitoring sensors (N51)....394
Removing and installing replacing chain module for oil pump vacuum pump (N51)....396
Removing and installing replacing coolant thermostat (N51)....401
Removing and installing replacing eccentric shaft (N51)....403
Removing and installing replacing eccentric shaft sensor (N51)....406
Removing and installing replacing exhaust camshaft (N51)....407
Removing and installing replacing front exhaust manifold (N51)....414
Removing and installing replacing full-flow oil filter (N51)....415
Removing and installing replacing gasket for eccentric shaft sensor (N51, N52K)....417
Removing and installing replacing inlet and exhaust adjustment units (N51)....420
Removing and installing replacing intake camshaft (N51)....423
Removing and installing replacing intermediate levers (N51)....426
Removing and installing replacing positioning motor for eccentric shaft (N51)....444
Removing and installing replacing rear exhaust manifold (N51)....446
Removing and installing sealing cylinder head (N51)....447
Removing and installing sealing cylinder head cover (N51)....454
Removing and installing, sealing or replacing oil sump (N51)....457
Replacing all connecting rod bearings (N51)....459
Replacing all crankshaft main bearings (N51)....462
Replacing all valve springs (N51)....467
Replacing all valve stem seals (N51)....469
Replacing alternator drive belt (N51)....471
Replacing crankshaft (N51)....473
Replacing cylinder head gasket (N51)....479
Replacing front crankshaft seal (N51)....481
Replacing piston rings on all pistons (N51)....486
Replacing tensioning device for alternator drive belt (N51)....489
Replacing timing chain (N51)....490
Replacing vacuum pump sealing cover (N51)....496
Resurfacing cylinder head sealing face (N51)....498
Risk of injury if oil comes into contact with eyes and skin....499
Safety information for working on vehicles with automatic engine start-stop function (MSA)....500
Safety instructions for handling oil....502
Sealing crankcase lower section (N51)....503
Securing engine in installation position (N51)....521
Service - engine oil (N51)....526
Table Bearing shells Bearing seats table 1, 2, 4 , 5 S63....528
Thermostat and Connections....529
V-ribbed belt with Tension and Deflection Element....530
Vacuum pump....531
Vacuum supply All models....532
Valves with Springs N51 B30....535
Variable Camshaft Control....536
Variable valve gear N51 B30....537
Variable valve gear....538
Vibration Damper N51 B30....539
Vibration Damper....540
Water Pump and Drive....541
engineN52....542
12 Engine Electrical System....546
Alternator with Drive and Mounting Parts....548
Battery replacement information....551
Bracket for oil level sensor earth strap....553
Checking alternator (BSD)....554
Contents of Engine Electrical System General....557
Electronic Shift Units or Control Units....558
Encoding the control unit (DME DDE)....559
Engine oil pressure, engine oil temperature, oil condition display....560
Form for equipotential bonding screw connections....561
Handling components after flood damage....563
Information for handling the documents_ repair instructions, technical data, AZD....564
Instructions for removal and replacement of control units....567
Instructions for working on the ignition system....568
Intake manifold....569
Notes for disconnecting and connecting battery....570
Notes information on start assistance (jump starting)....573
Notes on handling wiring harnesses and cables....574
Oil pressure, oil temperature, oil level display....577
Plug connections, terminals, loose parts....578
Precautionary measures on vehicles with active pedestrian protection system....579
Programming the control unit (DME DDE)....580
Release pressing-off tool....581
Remove and install replace all spark plugs (N40, N42, N45, N45T, N46, N46T, N51, N52, N52K)....582
Remove and install or replace the oil level sensor for engine oil (N52, N52K, N51, N46, N54, N54T, N53)....584
Removing and installing or replacing alternator (N52, N52K, N51, N53)....586
Removing and installing replacing electronics box....587
Removing and installing replacing oil pressure sensor (N52, N52K, N51, N54, N54T N53)....594
Removing and installing replacing starter motor (N52, N52K, N51, N53, N54)....595
Removing replacing knock sensors (N52, N52K, N51)....597
Replacing alternator belt pulley....599
Replacing battery positive lead (between starter, alternator and battery positive terminal)....600
Replacing control unit (DME)....602
Replacing crankshaft pulse generator (N52, N52K, N51, N53)....604
Replacing exhaust camshaft pulse generator (N52, N52K, N51, N53)....606
Replacing fan for electronics box....607
Replacing ignition coils (N52, N52K, N51)....608