John Deere 310SJ 410J Backhoe Loader TMC Operation & Test Service Manual (TM10852) PDF - MJODTM10852.zip
Full Operation & Tests service guide featuring electrical wiring schematics for the John Deere 310SJ and 410J Backhoe Loader equipped with Total Machine Control (TMC) (S.N. beginning at 161703), offering shop-level detail so you can service, troubleshoot, and overhaul the machine with the confidence of a trained technician.
The John Deere 310SJ and 410J Backhoe Loader Operation & Tests workshop manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TABLE OF CONTENTS
Foreword
General Information
Safety Information
Diagnostics
Engine Control Unit (ECU)
Flex Load Controller (FLC)
Standard Display Monitor (SDM)
Flex Hydraulic Controller (FHC)
Intelligent System Planner (ISP)
Left Joystick Controller (JSL)
Right Joystick Controller (JSR)
Sealed Switch Module (SSM)
Boom Distributed Function Control Unit (BOM)
Bucket Distributed Function Control Unit (BUK)
Crowd Distributed Function Control Unit (CWD)
Flow Control Distributed Function Control Unit (HAM)
Swing/Extend Distributed Function Control Unit (SWX)
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
TM10852 - John Deere 310SJ and 410J Backhoe Loader with Total Machine Control (TMC) Technical Manual (Operation & Test Manual).PDF
TM10852 - John Deere 310SJ and 410J Backhoe Loader with Total Machine Control (TMC) Technical Manual (Operation & Test Manual).EPUB
Total Pages: 1,126 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS - Expanded View
9000 - GENERAL INFORMATION
01 - Safety
Add and Operate Attachments Safely
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Avoid Machine Tipover
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Beware of Exhaust Fumes
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect and Maintain ROPS
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Detonation of Explosive Devices
Prevent Unintended Machine Movement342200224If Equipped With Pilot Controls
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Service Cooling System Safely
Service Tires Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Special Care When Operating
Use Steps and Handholds Correctly
Wear Protective Equipment
9001 - DIAGNOSTIC TROUBLE CODES (DTC)
010 - Engine Control Unit (ECU) Diagnostic Trouble Codes
000029.03 342200224 Engine Speed Control Short Circuit
000029.04 342200224 Engine Speed Control Open Circuit
000091.03 342200224 Foot Throttle Position Sensor Short Circuit
000091.04 342200224 Foot Throttle Position Sensor Open Circuit
000091.14 342200224 Foot Throttle Position Sensor Out of Range
001075.05 342200224 Fuel Lift Pump Relay Open Circuit
001075.06 342200224 Fuel Lift Pump Relay Short Circuit
001321.05 342200224 Starter Relay Open Circuit
001321.06 342200224 Starter Relay Short Circuit
001321.16 342200224 Crank Cycle Too Long
002023.09 342200224 Hand Throttle Message Missing (Landscape Loader Only)
002047.09 342200224 Can Communication Lost with FLC
002071.09 342200224 Hand Throttle Message Missing (Backhoe Only)
523702.09 342200224 Flex Power Message Missing
Engine Control Unit (ECU) Diagnostic Trouble Codes
020 - Flex Load Controller (FLC) Diagnostic Trouble Codes
000069.07 342200224 MFWD Logic Error
000070.02 342200224 Park Brake Switch (S7) Open Circuit
000070.04 342200224 Park Brake Switch (S7) Short to Ground
000070.07 342200224 Park Brake Switch (S7) Logic Error
000117.19 342200224 Service Brake Pressure Low
000234.02 342200224 Software Revision Mismatch
000237.02 342200224 Model Number in Vehicle Identification Number Not Valid
000525.03 342200224 TCL_Range Switch (S5) Gear Range Input Shorted to Power
000525.04 342200224 TCL_Range Switch (S5) Gear Range Input Voltage Low
000525.05 342200224 TCL_Range Switch (S5) Gear Range Input Open Circuit
000525.12 342200224 TCL_Range Switch (S5) Gear Range Input Logic Error
000629.12 342200224 FLC Watchdog Timeout
000734.05 342200224 Transmission Solenoid (Y1) Open Circuit
000735.05 342200224 Transmission Solenoid (Y2) Open Circuit
000736.05 342200224 Transmission Solenoid (Y3) Open Circuit
000737.12 342200224 Transmission Solenoid (Y4 or Y5) Fault
000738.05 342200224 Transmission Solenoid (Y5) Open Circuit
000739.12 342200224 Transmission Solenoid (Y2 or Y6) Fault
000741.12 342200224 Transmission Solenoid (Y1 or Y3) Fault
000746.07 342200224 Differential Lock Switch (S4) Logic Error
000746.12 342200224 Differential Lock Switch (S4) Short to Power or Ground
000757.05 342200224 Transmission Solenoid (Y4) Open Circuit
000759.05 342200224 Transmission Solenoid (Y6) Open Circuit
001504.05 342200224 Seat Swivel Latch Switch (S18) Short to Ground
001714.04 342200224 Seat Position Front Switch (S17) Short to Ground
001714.07 342200224 Seat Position Rear Switch (S16) and Seat Position Front Switch (S17) Logic Mismatch
001714.10 342200224 Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed
001715.04 342200224 Seat Position Rear Switch (S16) Short to Ground
002000.09 342200224 CAN Communication Lost with ECU
002023.09 342200224 CAN Communication Lost with SDM
002228.09 342200224 CAN Communication Lost with FHC
002368.12 342200224 Left Turn Signal Driver Output Fault
002370.12 342200224 Right Turn Signal Driver Output Fault
002580.07 342200224 Service Brake Pressure Switch Status Error
002605.12 342200224 Brake Charge Solenoid (Y59) Circuit Fault
002875.04 342200224 4-Way Flasher Switch (S31) Input Short to Ground
002876.12 342200224 Conflicting Turn Signal Switch (S30) Data
003413.04 342200224 Right Door Switch (S99) Input Short to Ground
003416.03 342200224 Right Exit Switch (S99) Circuits Short to Power
003416.04 342200224 Right Exit Switch (S99) Circuits Short to Ground
003416.05 342200224 Right Exit Switch (S99) Open Circuit
298816.14 342200224 Park Brake Did Not Apply When Commanded
522371.04 342200224 FLC Valve Power #5 Voltage Low
522379.12 342200224 Park Brake Release Solenoid (Y7) Fault
522398.14 342200224 Park Brake Did Not Release When Commanded
522411.03 342200224 TCL_Range Switch (S5) Input Voltage High
522411.04 342200224 TCL_Range Switch (S5) Input Voltage Low
522411.05 342200224 TCL_Range Switch (S5) TCL Input Open Circuit
523218.03 342200224 FLC Valve Power #2 Output Stuck ON
523218.04 342200224 FLC Valve Power #2 Output Stuck OFF
523218.05 342200224 FLC Valve Power #2 Output Voltage Low
523219.04 342200224 FLC Valve Power #1 Voltage Low
523702.02 342200224 Flex Power Status Erratic
523702.07 342200224 Flex Power Not Active
523702.08 342200224 Flex Power Time Out
523702.09 342200224 Flex Power ECU Authentication Error
523702.10 342200224 Flex Power Watch Dog Error
523702.13 342200224 Flex Power Mismatch
523911.12 342200224 Hydraulic Pump Control Solenoid (Y56) Fault
523948.12 342200224 Ride Control Solenoid 1 (Y50) or 2 (Y51) Fault
524070.04 342200224 Valve Power # 6 Voltage Low
524075.04 342200224 Valve Power # 5 Voltage Low
524172.00 342200224 Clutch Disconnect Switch Stuck Closed
524172.04 342200224 Switch Short to Ground
524172.07 342200224 Clutch Disconnect Device Fault
524235.12 342200224 MFWD Solenoid (Y11) Output Fault
Flex Load Controller (FLC) Diagnostic Trouble Codes
030 - Standard Display Monitor (SDM) Diagnostic Trouble Codes
000096.03 342200224 Fuel Level Sensor (B8) Input Voltage Low
000096.04 342200224 Fuel Level Sensor (B8) Input Voltage High
000100.01 342200224 Engine Oil Pressure Low
000100.05 342200224 Engine Oil Pressure Switch Open
000107.00 342200224 Engine Air Filter Restricted
000117.01 342200224 Service Brake Pressure Low
000158.00 342200224 System Voltage High
000158.01 342200224 System Voltage Low
000177.00 342200224 Torque Converter Oil Temperature High
000177.03 342200224 Torque Converter Oil Temperature Sensor (B6) Input Voltage High
000177.04 342200224 Torque Converter Oil Temperature Sensor (B6) Input Voltage Low
000234.02 342200224 Software Revision Mismatch
000629.02 342200224 No CAN from ECU
000920.03 342200224 SDM Alarm (H2) Output Voltage High
000920.04 342200224 SDM Alarm (H2) Output Voltage Low
001196.11 342200224 Antitheft Lock Status Not Detected From ECU
001201.11 342200224 Antitheft Unlock Status Not Detected From ECU
001508.00 342200224 Hydraulic Oil Temperature Moderately High
001508.03 342200224 Hydraulic Oil Temperature Sensor (B10) Input Voltage High
001508.04 342200224 Hydraulic Oil Temperature Sensor (B10) Input Voltage Low
001508.16 342200224 Hydraulic Oil Temperature High
001713.00 342200224 Hydraulic Oil Filter Restricted
002000.09 342200224 CAN Communication Lost with ECU
002000.12 342200224 No CAN from ECU
002003.09 342200224 CAN Communication Lost with FLC
002071.09 342200224 CAN Communication Lost with Other Controller
002228.09 342200224 CAN Communication Lost with FHC
298887.13 342200224 SDM_ECU Model Number Mismatch
523569.04 342200224 FLC Switched and_or Unswitched Power Open Circuit
523649.04 342200224 CAN Communication Lost with Hydraulic Controllers
523650.04 342200224 CAN Communication Lost with FHC
523653.04 342200224 Gear Selection_Transmission Direction Circuit Voltages Low
523662.04 342200224 FHC Valve Power Circuit Voltages Low
523665.04 342200224 FLC Valve Power 1 Input Voltage Low
523666.04 342200224 FLC Switched Power Voltage Open Circuit
Standard Display Monitor (SDM) Diagnostic Trouble Codes
040 - Flex Hydraulic Controller (FHC) Diagnostic Trouble Codes
000234.02 342200224 Software Revision Mismatch
000237.02 342200224 Model Number in Vehicle Identification Number Not Valid
000629.12 342200224 FHC Watchdog Timeout
000630.13 342200224 Loader Boom Position Sensor (B73) and Bucket Postion Sensor (B75) Calibration Required
001764.07 342200224 Hydraulic Enable Switch (S70) Logic Error
001903.13 342200224 Invalid Calibration Data Received from ISP for Left Stabilizer Raise Solenoid
001910.13 342200224 Invalid Calibration Data Received from ISP for Left Stabilizer Lower Solenoid
001927.13 342200224 Invalid Calibration Data Received from ISP for Right Stabilizer Raise Solenoid
001951.13 342200224 Invalid Calibration Data Received from ISP for Right Stabilizer Lower Solenoid
001963.13 342200224 Invalid Calibration Data Received from ISP for Loader Auxiliary Positive Solenoid
001975.13 342200224 Invalid Calibration Data Received from ISP for Loader Auxiliary Reverse Solenoid
001987.13 342200224 Invalid Calibration Data Received from ISP for Backhoe Auxiliary Positive Solenoid
001999.13 342200224 Invalid Calibration Data Received from ISP for Backhoe Auxiliary Reverse Solenoid
002140.09 342200224 CAN Communication Lost between the FHC and Other Controllers
002160.09 342200224 No CAN from ISP
002161.09 342200224 No CAN from SWX
002162.09 342200224 No CAN from BOM
002163.09 342200224 No CAN from CWD
002164.09 342200224 No CAN from BUK
002165.09 342200224 No CAN from HAM
002201.09 342200224 No CAN from JSL
002213.09 342200224 No CAN from JSR
002267.13 342200224 Invalid Calibration Data Received from ISP for Loader Boom Lower Solenoid
002279.13 342200224 Invalid Calibration Data Received from ISP for Loader Boom Raise Solenoid
002291.13 342200224 Invalid Calibration Data Received from ISP for Loader Bucket Dump Currents
002303.13 342200224 Invalid Calibration Data Received from ISP for Loader Bucket Curl Solenoid
002660.07 342200224 Right Joystick X-Axis Logic Error
002661.07 342200224 Right Joystick Y-Axis Logic Error
002662.07 342200224 Secondary Loader Joystick (S80) X-Axis Logic Error
002663.07 342200224 Secondary Loader Joystick (S80) Y-Axis Logic Error
002664.07 342200224 Loader Auxiliary Hydraulics Control Logic Error
002697.07 342200224 Left Joystick X-Axis Logic Error
002698.07 342200224 Left Joystick Y-Axis Logic Error
002699.07 342200224 Left Joystick Auxiliary Control Switch (S81) Logic Error
002700.07 342200224 Outer Stabilizer Control Switch (S72) Logic Error
002701.07 342200224 Inner Stabilizer Control Switch (S71) Logic Error
002724.07 342200224 Left Joystick Rocker Switch (S95) Logic Error
002858.07 342200224 FHC Unable to Retrieve Stabilizer Valve Data From ISP
002858.08 342200224 FHC Unable to Retrieve Stabilizer Valve Data From ISP
002858.13 342200224 FHC Unable to Retrieve Stabilizer Valve Data From ISP
522372.04 342200224 Loader Advanced Features Sensor Fault
522372.07 342200224 Loader Boom Position Sensor Error
522377.03 342200224 Loader Boom Position Sensor (B73) Input #1 Voltage High
522377.04 342200224 Loader Boom Position Sensor (B73) Input #1 Voltage Low
522377.12 342200224 Loader Boom Position Sensor (B73) Logic Error
522377.13 342200224 Loader Boom Position Sensor (B73) Invalid Calibration
522378.03 342200224 Loader Boom Position Sensor (B73) Input #2 Voltage High
522378.04 342200224 Loader Boom Position Sensor (B73) Input #2 Voltage Low
522436.03 342200224 Loader Bucket Position Sensor (B75) Input #1 Voltage High
522436.04 342200224 Loader Bucket Position Sensor (B75) Input #1 Voltage Low
522436.12 342200224 Loader Bucket Position Sensor (B75) Logic Error
522436.13 342200224 Loader Bucket Position Sensor (B75) Invalid Calibration
522437.03 342200224 Loader Bucket Position Sensor (B75) Input #2 Voltage High
522437.04 342200224 Loader Bucket Position Sensor (B75) Input #2 Voltage Low
522438.07 342200224 Loader Bucket Position Sensor Error
523216.04 342200224 Valve Power # 4 Voltage Low
523217.04 342200224 Valve Power # 3 Voltage Low
523218.04 342200224 Valve Power # 2 Voltage Low
523219.04 342200224 Valve Power # 1 Voltage Low
523395.00 342200224 Backhoe Swing Calibration System Pressure Not Detected
523395.01 342200224 Backhoe Swing Calibration Stall Pressure Low
523396.00 342200224 Right Stabilizer Calibration System Pressure High
523396.01 342200224 Right Stabilizer Calibration Stall Pressure Low
523397.00 342200224 Backhoe Auxiliary Calibration System Pressure High
523397.01 342200224 Backhoe Auxiliary Calibration Stall Pressure Low
523400.00 342200224 Backhoe Extend Calibration System Pressure Not Detected
523400.01 342200224 Backhoe Extend Calibration Stall Pressure Low
523401.00 342200224 Bucket Calibration System Pressure High
523401.01 342200224 Bucket Calibration Stall Pressure Low
523402.00 342200224 Boom Calibration System Pressure High
523402.01 342200224 Boom Calibration Stall Pressure Low
523403.00 342200224 Left Stabilizer Calibration System Pressure High
523403.01 342200224 Left Stabilizer Calibration Stall Pressure Low
523404.00 342200224 Loader Auxiliary Calibration System Pressure High
523404.01 342200224 Loader Auxiliary Calibration Stall Pressure Low
523705.03 342200224 Hydraulic Valve Power Stuck ON
523705.04 342200224 Hydraulic Valve Power Failure
523705.05 342200224 Hydraulic Valve Power Stuck OFF
523930.05 342200224 Loader Boom Magnitude Solenoid (Y73) Output Voltage Low