John Deere 5415 5615 5715 Tractor Workshop Repair Service Manual PDF (TM606719) - MJODTM606719.zip

Full Repair Service Technical Manual for John Deere 5415, 5615, and 5715 Tractors (April 2013), featuring workshop guidance for maintaining, servicing, fixing, and rebuilding these machines the way expert technicians do.

The John Deere 5415, 5615, and 5715 tractor repair workshop manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm606719 - 5415, 5615, and 5715 Tractors (April 2013) Technical Manual.pdf

tm606719 - 5415, 5615, and 5715 Tractors (April 2013) Technical Manual.epub

Total Pages: 742 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

Version Date

Safety

Safety Measures

General Information

Specifications

Tune-Up

Predelivery Inspection

Engine

Engine Removal and Installation

Fuel, Air Intake, Cooling and Exhaust Systems

Speed Control Linkage

Fuel System

Air Intake System

Cooling System

Cold-Weather Starting Aid

Exhaust System

Electrical System

Connectors

Wiring Harnesses

Charging Circuit

Starting Motor Circuit

Fuses, Relays and Switches

Monitoring Systems

Electrical Components

PowrQuad and PowrQuad Plus Transmissions

Removal and Installation of Components

Transmission Shift Controls

PowrQuad Module

Reduction Gear

Range Transmission

Drive Systems

Removal and Installation of Components

U-Jointed Shafts and Torsion Damper

Front-Wheel Drive Clutch

Differential

Hydraulic Pump Drive

Final Drives

Rear PTO

Front PTO

Steering and Brakes

Hydrostatic Steering

Brake Valve

Rear Brakes

Handbrake

Hydraulic Trailer Brake

Air Brakes

Hydraulic System

Controls

Hydraulic Pump

Valves

Hitch

Selective Control Valves and Couplers

Miscellaneous

Removal and Installation of Components

Front and Rear Wheels

Trailer Mounting and Swinging Drawbar

Pick-Up Hitch

Front Hitch

Front Loader

Operator`s Cab

Removal and Installation of Components

Controls and Instruments

Air-Condtioning System

Heating System

Seats

Operator`s Cab

Parts for Electronic Hitch Control

Special Tools (Dealer-Fabricated)

Special Tools (Dealer-Fabricated)

Special Tools (available as spare parts)

tm606719 - 5415, 5615, and 5715 Tractors (April 2013)

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Handle Starting Fluid Safely

Fire Prevention

In Case of Fire

Keep ROPS Installed Properly

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator Manuals for ISOBUS Implements

Use Seat Belt Properly

Operating the Tractor Safely

Avoid Backover Accidents

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Instructional Seat

Use Safety Lights and Devices

Use a Safety Chain

Transport Towed Equipment at Safe Speeds

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Dispose of Waste Properly

Group 10: General Specifications

Machine Specifications

Machine Specifications, Continued

Machine Specifications, Continued

Machine Specifications, Continued

Machine Dimensions

Maximum Permissible Load Specifications

Estimated Vehicle Speed, Synchronized Transmissions (PY)

Repair Specifications

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Abbreviations

Group 20: Fuel and Lubricants

Diesel Fuel Specifications

Lubricity of Diesel Fuel

Diesel Fuel Storage

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Oil

Heavy Duty Diesel Engine Coolant

Engine Break - In Oil

Engine Cooling System

Liquid Coolant Conditioner

Transmission and Hydraulic Oil

MFWD Gear Oil

Grease (Specific Application)

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel injection pump serial number location

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Group 30: Features and Accessories

Features and Accessories

Standard Features

Standard Features

Operating Foldable Rops

Fixed ROPS Crossbar

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use Component Technical Manual

Remove Engine

Install Engine

Group 10: Cooling System

Specifications

Engine Coolant Pump Repair—Use Component Technical Manual

Remove right-side fan guard (Serial Number -XXXXXX)

Remove right-side fan guard (Serial Number XXXXXX-)

Remove left-side fan guard (Serial Number -XXXXXX)

Remove left-side fan guard (Serial Number XXXXXX-)

Remove and Install Coolant Recovery Tank (Serial Number -XXXXXX)

Remove and Install Coolant Recovery Tank (Serial Number XXXXXX-)

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Section 30: Fuel System

Group 05: Fuel System

Injection Pump, Nozzle and Governor Repair—Use Component Technical Manual

Remove, Inspect and Install Fuel Tank—Reference Listing

Remove, Inspect and Install Fuel Tank (Serial Number -XXXXXX)

Remove, Inspect and Install Fuel Tank (Serial Number XXXXXX-)

Replace Fuel Filter (Engine Tier 0 and 1)

Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0 and 1)

Remove and Install The Water Separator Assembly

Group 10: Air Intake System

Turbocharger Repair—Use Component Technical Manual

Specifications

Other Material

Remove, Inspect, and Install Air Cleaner Elements

Remove Turbocharger

Install Turbocharger

Turbocharger Break-In

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage—Reference Listing

Inspect and Repair Speed Control Linkage (OOS)

Section 40: Electrical Repair

Group 05: Battery, starter and alternator

Starter Repair—Use Component Technical Manual—PowerTech 4.5L Diesel Engine Base Engine

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical system components

Essential Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender

Replace Engine Speed Sensor

Replace Engine Oil Pressure Switch

Replace Key Switch—Reference Listing

Replace Key Switch

Replace Light Switch

Replace Turn Signal Switch—Reference Listing

Replace Turn Signal Switch

Replace Instrument Panel—Reference Listing

Replace Instrument Panel

Replace Rear PTO Switch—Reference Listing

Replace Rear PTO Switch—OOS

Replace Neutral Start Switch

Replace Fuel Level Sender—Reference Listing

Replace Fuel Level Sender— (Serial number -XXXXXX)

Replace Fuel Level Sender— (Serial number XXXXXX-)

Replace Seat Switch—Reference Listing

Replace Seat Switch—OOS (if equipped)

Replace Start Relay

Group 15: Wiring Harness

Service Equipment and Tools

Essential Tools

Service Parts Kits

Replace Connector Body—Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Repair (Pull Type) Metri-Pack® Connectors

Repair (Push Type) Metri-Pack® Connectors

Replace Front Wiring Harness—(Serial number -XXXXXX)

Replace Hood Wiring Harness (Serial Number XXXXXX-)

Replace Battery Cable

Replace Engine Wiring Harness

Replace Wiring Harness—, Synchronized Transmission

Replace 7 Pin Connector Wiring Harness

Replace Rear Wiring Harness—(Serial number -XXXXXX)

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications

Separate Engine from Clutch Housing—Reference Listing

Separate Engine from Clutch Housing

Install Engine to Clutch Housing—Reference Listing

Install Engine to Clutch Housing

Inspect and Repair Clutch Pedal and Linkage—Reference Listing

Inspect and Repair Clutch Pedal and Linkage (OOS)

Group 10: Clutch Assembly