Volvo MC155C Skid Steer Loader Workshop Repair Service Manual PDF Wiring Diagrams - MVLCONMC155C.zip

A full service and repair guide, complete with Electrical Wiring Diagrams, covering the Volvo Skid Steer Loader MC155C — packed with everything needed to service, troubleshoot, fix, and overhaul the machine just like a trained technician.

Inside the Volvo MC155C workshop manual you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Volvo Skid Steer Loaders MC155C Service Repair Manual.pdf

PRODUCT DETAILS:

Total Pages: 1,211 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

0 - GENERAL...2

00 - DESCRIPTION; COMPLETE MACHINE...3

Description; complete machine_{33-38}...4

Description; complete machine_{33-22}...7

03 - SPECIFICATIONS...9

Tightening torque; specifications_{32-11}...10

Tightening torque; specifications_{31-57}...15

Conversion tables...19

Thread locking compound; application_specifications_{31-11}...27

Thread locking compound; application_specifications_{30-57}...29

Quick release couplings...31

Radio; specifications ...35

Transmission pump; specifications...37

Main valve; specifications ...38

Boom suspension system (BSS) valve block; specifications...39

Servo cut off manifold; Specifications ...40

Self levelling valve; specifications ...41

Loader pump; Specifications ...42

Charge pump; specifications ...43

Hydraulic connections; tightening torques_{28-15}...44

Hydraulic connections; tightening torques_{27-56}...51

Positional adapters...54

Push lock fittings...56

Rapid assembly fittings...58

07 - STANDARD TIME...60

Operation numbers for additional work...61

1 - STANDARD PARTS; SERVICE...63

16 - LUBRICANT; FUEL; OTHER FLUID...64

Fuel; lubricant and filling capacities_{24-23}...65

Fuel; lubricant and filling capacities_{24-09}...67

Fuel; lubricant and filling capacities_{23-56}...69

17 - SERVICE...71

Arrival Inspection; according to Inspection Programme...74

Delivery Inspection; according to Inspection Programme...75

Maintenance of Stored Machines; according to Inspection Programme...76

Maintenance service; daily_{21-56}...77

Maintenance service; daily_{21-43}...79

Maintenance service; every 50 hours_{21-22}...81

Maintenance service; every 50 hours_{21-09}...83

Maintenance service; every 500 hours_{20-48}...84

Maintenance service; every 500 hours_{20-34}...86

Maintenance service; every 1000 hours_{20-08}...88

Maintenance service; every 1000 hours_{19-55}...90

Maintenance service; every 1500 hours...91

Maintenance service; every 2000 hours_{19-21}...93

Maintenance service; every 2000 hours_{19-07}...95

Valves; adjusting ...96

Cleaning of the machine...104

Battery condition; check...105

Greasing; daily_{17-43}...107

Greasing; daily_{17-29}...108

Greasing; 50 hours...111

Greasing; 500 hours_{16-29}...113

Greasing; 500 hours_{16-15}...114

Battery; maintenance...115

Valves; checking and adjusting...118

Coolant level; checking_{14-59}...121

Coolant level; checking_{14-41}...123

Engine oil and filter; changing...125

Coolant; changing_{13-43}...127

Coolant; changing_{13-25}...130

Coolant; changing_{13-07}...132

Engine oil level; checking_{12-43}...134

Engine oil level; checking_{12-28}...136

Engine oil; changing_{12-06}...138

Engine oil; changing_{11-51}...141

Engine oil filter; replacing_{11-26}...143

Engine oil filter; replacing_{11-11}...146

Closed crankcase ventilation filter; cleaning...149

Radiator and coolers; cleaning_{10-29}...151

Radiator and coolers; cleaning_{10-16}...153

Air cleaner outer element; replacing...154

Air cleaner outer element; changing_{09-33}...156

Air cleaner outer element; changing_{09-18}...158

Air cleaner inner element; replacing...160

Air cleaner inner element; changing_{08-27}...163

Air cleaner inner element; changing_{08-09}...165

Air cleaner inner element; changing_{07-54}...167

Front end accessory drive (FEAD) belt condition; checking_{07-32}...169

Front end accessory drive (FEAD) belt condition; checking_{07-17}...172

Front end accessory drive (FEAD) belt; replacing...174

Fuel_water separator; draining_{06-34}...177

Fuel_water separator; draining_{06-19}...180

Fuel_water separator; draining_{06-04}...182

Water separator; replacing_{05-41}...183

Water separator; replacing_{05-26}...185

Fuel filter element; replacing_{05-02}...187

Fuel filter element; replacing_{04-47}...189

Fuel system; bleeding...191

Tyres; checking air pressure...193

Wheel nuts torque; checking...195

Drive chain case oil level; checking_{03-29}...196

Drive chain case oil level; checking_{03-14}...198

Drive chain case oil; changing_{02-47}...200

Drive chain case oil; changing_{02-32}...202

Hydraulic oil level; checking_{02-00}...204

Hydraulic oil level; checking_{01-43}...206

Hydraulic oil; changing_{01-21}...207

Hydraulic oil; changing_{01-08}...209

Hydraulic oil tank; draining_{00-47}...210

Hydraulic oil tank; draining_{00-32}...212

Hydraulic oil tank; draining_{00-17}...214

Hydraulic oil tank; filling_{59-55}...216

Hydraulic oil tank; filling_{59-40}...218

Hydraulic oil tank; filling_{59-25}...220

Hydraulic oil charge filter; replacing...221

Hydraulic oil return filter; replacing_{58-31}...223

Hydraulic oil return filter; replacing_{58-16}...225

Hydraulic oil tank breather filter; replacing...227

Hydraulic screen filter adapter; replacing...229

Drain line screen filter adapter; replacing...230

ROPS_FOPS structure; check...232

Primary fuel filter; changing...234

Fuel_water separator; changing...235

Tyres; wear and air pressure; checking...236

Air cleaner dust valve; changing...238

Air conditioning filters; changing_{55-33}...239

Air conditioning filters; changing_{55-19}...242

Hydraulic hoses; inspecting...244

Engine air cleaner system integrity; checking...245

Hydraulic oil suction strainer; replacing...246

Crankcase ventilation separator element; replacing...248

19 - GENERAL...250

Safety concerns everybody!...251

Service position_{53-02}...255

Service position 2_{52-37}...265

Service position 1_{52-18}...269

Some simple rules regarding tyre handling...272

Safety when handling the machine...274

A few simple safety rules...278

Before operating...282

Before service; read...286

General...290

Cleanliness...295

Electrical system...299

Safety when handling oil and fuel...303

Safety when working with batteries...305

Charging batteries...308

Safety when lifting and supporting the machine...312

Environment...315

Environmental handling for the future...320

Decontamination...322

2 - ENGINE WITH MOUNTING AND EQUIPMENT...326

20 - GENERAL...327

E-ECU; replacing...328

21 - ENGINE...330

Engine; specifications_{45-37}...331

Engine; specifications_{45-23}...333

Valves; adjusting...335

23 - FUEL SYSTEM...343

Fuel; specifications...344

26 - COOLING SYSTEM...347

Fan motor; replacing...348

27 - ENGINE CONTROL...351

Engine control unit (E-ECU); description...352

Throttle control...355

Throttle actuator; replacing...360

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...363

30 - GENERAL...364

Engine hour meter; replacing...365

Jump starting...367

Fault code list...369

Troubleshooting; general_{38-27}...374

Troubleshooting; general_{38-14}...377

Collection of basic data...379

Lead and connector checks_{37-37}...382

Lead and connector checks_{37-08}...387

Multimeter...392

Fault code list_{36-13}...394

Fault code list_{35-59}...402

Logic control_{35-33}...408

Logic control_{35-18}...414

Logic control_{34-52}...422

Error codes...429

31 - BATTERY...433

Battery maintenance...434

Battery; description...436

Battery; specification_{33-13}...438

Battery; specification_{33-00}...439

32 - ALTERNATOR; CHARGE REGULATOR...440

Alternator; specifications...441

Alternator; description...442

Alternator removing; inspecting and installing_{31-47}...444

Alternator removing; inspecting and installing_{31-32}...446

Alternator; removing...451

Alternator; installing...453

Alternator; disassembling and assembling_{30-27}...455

Alternator; disassembling and assembling_{30-12}...457

Voltage regulator and brushes; replacing...460

Drive pulley; replacing...462

33 - STARTING SYSTEM...464

Starter motor; specifications...465

Starter motor removing; inspecting and installing_{28-18}...466

Starter motor removing; inspecting and installing_{28-03}...468

Starter motor; disassembling and assembling_{27-37}...473

Starter motor; disassembling and assembling_{27-22}...476

35 - LIGHTING...479

Work lights; description_{26-10}...480

Work lights; description_{25-55}...483

Road lights; description_{25-33}...486

Road lights; description_{25-18}...488

36 - OTHER ELECTRICAL EQUIPMENT...490

Radio; specifications_{24-22}...491

Radio; specifications_{24-08}...493

Electronic throttle control; description...497

White noise_reverse alarm; description_{23-28}...500

White noise_reverse alarm; description_{23-14}...501

Electronic control unit (ECU); description_{22-24}...502

Electronic control unit (ECU); description_{22-09}...505

37 - CABLE; FUSE; RELAY...507

Wiring diagram 14 - Image...510

Wiring diagram 12 - Image...511

Wiring diagram 11 - Image...512

Wiring diagram 10 - Image...514

Wiring diagram 9 - Image...516

Wiring diagram 8 - Image...519

Wiring diagram 7 - Image...522

Wiring diagram 6 - Image...525

Wiring diagram 5 - Image...528

Wiring diagram 4 - Image...531

Wiring diagram 3 - Image...534

Wiring diagram 2 - Image...537

Wiring diagram 1 - Image...540

Explanation of wiring diagrams_{20-21}...543

Explanation of wiring diagrams_{20-08}...544

Explanation of wiring diagrams_{19-54}...550

Wire and harness identification...555

Component list; fuses_{19-16}...558

Component list; fuses_{19-02}...560

Component list; lights_{18-42}...562

Component list; lights_{18-29}...564

Component list; Miscellaneous_{18-08}...566

Component list; Miscellaneous_{17-55}...567

Component list; motors...569

Component list; relays_{17-08}...570

Component list; relays_{16-55}...571

Component list; sensors_{16-35}...573

Component list; sensors_{16-22}...574

Component list; Solenoid valves_{15-59}...576

Component list; Solenoid valves_{15-45}...578

Component list; Switches_{15-25}...580

Component list; Switches_{15-11}...582

Wiring diagram index...584

Wiring diagram 1_{14-33}...585

Wiring diagram 1_{14-18}...587

Wiring diagram 1_{14-03}...589

Wiring diagram 2_{13-41}...591

Wiring diagram 2_{13-26}...593

Wiring diagram 2_{13-11}...595

Wiring diagram 3_{12-48}...597

Wiring diagram 3_{12-33}...599

Wiring diagram 3_{12-18}...601

Wiring diagram 4_{11-56}...603

Wiring diagram 4_{11-41}...605

Wiring diagram 4_{11-26}...607

Wiring diagram 5_{10-50}...609

Wiring diagram 5_{10-35}...611

Wiring diagram 5_{10-20}...613

Wiring diagram 6_{09-58}...615

Wiring diagram 6_{09-43}...617

Wiring diagram 6_{09-28}...619

Wiring diagram 7_{09-06}...621

Wiring diagram 7_{08-51}...623

Wiring diagram 7_{08-36}...625

Wiring diagram 8_{08-14}...627

Wiring diagram 8_{07-59}...629

Wiring diagram 8_{07-44}...631

Wiring diagram 9_{07-22}...633

Wiring diagram 9_{07-07}...635

Wiring diagram 9_{06-52}...637

Wiring diagram 10_{06-31}...639

Wiring diagram 10_{06-16}...641

Wiring diagram 11_{05-54}...643

Wiring diagram 11_{05-39}...645

Wiring diagram 12...647

Wiring diagram 14...649

Battery isolator_{04-32}...652

Battery isolator_{04-17}...654

Battery isolator_{04-00}...655

Battery isolator_{03-46}...657

Fuses and relays...658

Fuses...665

Relays...670

39 - MISCELLANEOUS...673