Toyota Prius All Models NHW11 NHW20 ZVW30 ZVW35 Workshop Service Repair Manual 1998-2014 PDF - MTOYPRIOPEK.zip

Full factory-style service and repair guide featuring Electrical Wiring Diagrams covering every 1998–2014 Toyota Prius trim, packed with the technical data needed to service, troubleshoot, fix, and rebuild the vehicle the way trained technicians do.

The 1998–2014 model year Toyota Prius All Models workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 17,331 pages

File Format: PDF / HTML etc.

Language: English

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TABLE OF CONTENTS

Toyota Prius (NHW 20 series) Body Repair Manual (BRMxxxU)......1

00_FOREWORD......3

00_VIEWS OF THIS TEXT......5

BODY DIMENSIONS - ......7

BODY DIMENSIONS - BODY DIMENSION DRAWINGS......8

BODY DIMENSIONS - BODY OPENING AREAS (Rear View)......9

BODY DIMENSIONS - BODY OPENING AREAS (Side View Front)......10

BODY DIMENSIONS - BODY OPENING AREAS (Side View Rear)......11

BODY DIMENSIONS - REFERENCE VALUE......12

BODY DIMENSIONS - UNDER BODY......13

BODY PANEL REPLACEMENT - CENTER BODY PILLAR (CUT)......15

BODY PANEL REPLACEMENT - COWL TOP INNER SIDE PANEL (ASSY)......18

BODY PANEL REPLACEMENT - COWL TOP SIDE PANEL (ASSY)......20

BODY PANEL REPLACEMENT - FIT STANDARDS......22

BODY PANEL REPLACEMENT - FRONT BODY PILLAR (CUT)......24

BODY PANEL REPLACEMENT - FRONT CROSSMEMBER (ASSY)......29

BODY PANEL REPLACEMENT - FRONT DOOR OUTER PANEL (ASSY)......33

BODY PANEL REPLACEMENT - FRONT FENDER APPON (ASSY)......35

BODY PANEL REPLACEMENT - FRONT FENDER APRON FRONT WITH SUPPORT (ASSY)......37

BODY PANEL REPLACEMENT - FRONT SIDE MEMBER (ASSY)......40

BODY PANEL REPLACEMENT - FRONT SIDE MEMBER (CUT-P)......43

BODY PANEL REPLACEMENT - RADIATOR SIDE SUPPORT (ASSY)......45

BODY PANEL REPLACEMENT - RADIATOR SUPPORT (ASSY)......47

BODY PANEL REPLACEMENT - RADIATOR UPPER SUPPORT (ASSY)......51

BODY PANEL REPLACEMENT - ROCKER OUTER PANEL (CUT-H)......54

INTRODUCTION - ABBREVIATIONS USED IN THIS MANUAL......56

INTRODUCTION - BODY PANEL REPLACEMENT THIS MANUAL......57

INTRODUCTION - FOR ALL OF VEHICLES......62

INTRODUCTION - GENERAL REPAIR INSTRUCTIONS......70

INTRODUCTION - HANDLING PRECAUTIONS ON RELATED COMPONENTS......74

INTRODUCTION - PRECAUTIONS FOR REPAIRING BODY STRUCTURE PANELS......75

INTRODUCTION - PROPER AND EFFICIENT WORK PROCEDURES......77

PAINT COATING - BODY PANEL SEALING AREAS......82

UNDER BODY - GENERAL......87

Toyota Prius (NHW 20 series) Repair Manual 2004-2009......89

AC - Air Conditioning......89

Air Conditioning......89

Air Conditioning System......89

Precaution......89

Parts Location......91

System Diagram......94

System Description......99

How to Proceed With Troubleshooting......112

Customize Parameters......115

Problem Symptoms Table......116

Terminals of ECU......118

Diagnosis System......122

DTC Check / Clear......123

Check Mode Procedure......124

Data List / Active Test......127

Diagnostic Trouble Code Chart......130

Blower Motor Circuit......202

Heater Relay Circuit......207

Heater Water Pump Circuit......210

PTC Heater Circuit......213

Steering Pad Switch Circuit......217

IG Power Source Circuit......224

Back-up Power Source Circuit......226

Refrigerant......228

On-Vehicle Inspection......228

Replacement......233

Refrigerant Line......236

Components......236

Air Conditioning Unit......237

Components......237

Removal......239

Disassembly......243

Reassembly......246

Installation......250

Blower Unit......254

Components......254

Removal......255

Disassembly......256

Reassembly......257

Installation......258

Electric Inverter Compressor......260

Removal......260

Installation......261

Condenser......264

Components......264

On-Vehicle Inspection......265

Removal......266

Disassembly......267

Reassembly......268

Installation......268

Heater Water Pump......271

Removal......271

Installation......271

Air conditioning Amplifier......273

Removal......273

Installation......273

AH - Axle......274

Axle......274

Axle System......274

Problem Symptoms Table......274

Front Axle Hub Bolt......275

Removal......275

Installation......276

Front Axle Hub......277

Components......277

On-Vehicle Inspection......278

Removal......279

Installation......281

Rear Axle Hub Bolt......283

Removal......283

Installation......284

Rear Axle Hub and Bearing......285

Components......285

On-Vehicle Inspection......286

Removal......287

Installation......288

AV - Audio Visual......289

Audio / Visual......289

Audio Visual System......289

Precaution......289

Parts Location......290

System Diagram......292

System Description......294

How to Proceed with Troubleshooting......300

Identifation of Noise Source......303

Display Check Mode......305

Bluetooth Tel Check Mode......309

Diagnosis Display Detailed Description......312

Problem Symptoms Table......319

Terminals of ECU......321

DTC Check / Clear......327

Diagnostic Trouble Code Chart......332

Noise Occurs......384

Pressing Power Switch does not Turn on System......386

No Sound can be Heard from Speakers......387

Sound Quality is Bad Only when CD is Played (Volume is Too Low)......388

CD cannot be Ejected......389

CD cannot be Inserted / Played or CD is Ejected Right After Insertion......390

CD Sound Skips......392

Radio Broadcast cannot be Received or Poor Reception......394

Poor Sound Quality in All Modes (Low Volume)......397

Cellular Phone Registration Failure, Phone Directory Transfer Failure......398

Cellular Phone cannot Send / Receive......400

Cannot Call in a Certain Place......402

The Other Caller's Voice cannot be Heard, is too Quiet, or Distorted......403

The Other Caller cannot Hear Your Voice, or Your Voice is too Quiet or Distorted......404

Vehicle Speed Signal Circuit between Radio Receiver and Combination Meter......406

Steering Pad Switch Circuit......409

Illumination Circuit......413

Speaker Circuit......420

Sound Signal Circuit between Radio Receiver and Stereo Component Amplifier......432

Sound Signal Circuit between Radio Receiver and Stereo Jack Adapter......434

Mute Signal Circuit between Radio Receiver and Stereo Component Amplifier......436

AVC-LAN Circuit......438

Vehicle Speed Signal Circuit between Stereo Component Amplifier and Combination Meter......440

Microphone Circuit between Overhead J/B and Multi-display......443

Gateway ECU Communication Error......445

Radio Receiver Communication Error......449

Stereo Component Amplifier Communication Error......453

Multi-display Communication Error......457

Radio Receiver Power Source Circuit......461

Stereo Component Amplifier Power Source Circuit......463

Multi-display Power Source Circuit......465

Gateway ECU Power Source Circuit......467

Radio Receiver......469

Components......469

Removal......471

Installation......472

Stereo Component Amplifier......474

Components......474

Removal......475

Installation......475

Front NO.1 Speaker......477

Components......477

Removal......478

Installation......479

Front NO.2 Speaker......481

Components......481

Removal......482

Installation......483

Stereo Component Speaker......484

Components......484

Removal......485

Installation......485

Rear Speaker......486

Components......486

Removal......487

Installation......488

Rear NO.2 Speaker......490

Components......490

Removal......491

Installation......492

Radio Antenna Cord......493

Components......493

Removal......494

Installation......496

Radio Antenna Holder......498

Components......498

Removal......499

Installation......499

Radio Antenna Pole......501

Components......501

Removal......502

Installation......503

Network Gateway ECU......504

Components......504

Removal......505

Installation......505

Steering Pad Switch......506

Precaution......506

Components......507

Removal......508

Installation......508

Microphone Amplifier......510

Components......510

Removal......511

Installation......512

BC - Brake Control......513

Brake Control......513

Electronically Controlled Brake System......513

Precaution......513

Parts Location......516

System Diagram......518

System Description......523

How to Proceed with Troubleshooting......528

Check for Intermittent Problems......530

Initialization......532

Calibration......535

Test Mode Procedure......536

Problem Symptoms Table......541

Terminals of ECU......543

Diagnosis System......550

DTC Check / Clear......551

Freeze Frame Data......554

Fail-Safe Chart......556

Data List / Active Test......557

Diagnostic Trouble Code Chart......562

ABS Warning Light Remains ON......681

ABS Warning Light does not Come ON......685

VSC Warning Light Remains ON......686

VSC Warning Light does not Come ON......690

Brake Warning Light Circuit......691

Brake Control Warning Light Remains ON......697

Brake Control Warning Light does not Come ON......701

Slip Indicator Light Circuit......702

Skid Control Buzzer Circuit......706

TC and CG Terminal Circuit......709

TS and CG Terminal Circuit......713

Brake Actuator......716

Components......716

On-Vehicle Inspection......720

Replacement......724

Disposal......732

Front Speed Sensor......733

Components......733

Removal......734

Installation......735

Skid Control Sensor......736

Components......736

Removal......737

Installation......738

Yaw Rate and Deceleration Sensor......739

Components......739

Removal......740

Installation......740

Steering Angle Sensor......741

Components......741

Removal......742

Installation......742

Skid Control ECU......744

Componente......744