New Holland T9000 Tractors T9010 T9020 T9030 T9040 T9050 T9060 Workshop Repair Service Manual + Operator Manual PDF - MNHT9000OPES.zip

A full workshop service and repair manual, complete with electrical wiring diagrams, covering New Holland Tractors T9010, T9020, T9030, T9040, T9050 and T9060 — packed with every technical detail needed to service, troubleshoot, fix and rebuild these machines the way professional technicians do.

The New Holland T9000 Series (T9010, T9020, T9030, T9040, T9050, T9060) workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

87517740 - New Holland T9010, 9020, 9030, 9040, 9050, 9060 Series Tractors For Powershift Transmissions Euro Electrical Schematic.pdf

87522497 - New Holland NAO TJ280-330-380-430-480-530 Series & Euro T9010-9020-9030-9040-9050-9060 Hydraulic Schematics Equipped with Megaflow.pdf

87562838 (Replaces 87399833) - New Holland T9010, T9020, T9030, T9040, T9050, T9060 Tractors Operator’s Manual.pdf

New Holland T9000 Series (T9010, T9020, T9030, T9040, T9050, T9060) Repair Manual.pdf

PRODUCT DETAILS:

Total Pages: 2,613 pages

File Format: PDF

Language: English

New Holland T9000 Series (T9010/T9020/T9030/T9040/T9050/T9060) Tractors Repair Manual

NOTE: Engine repair information is not contained within this tractor Repair Manual. For engine repair, refer to appropriate engine repair manual as follows:

87515682 - For 8.3 & 9.0L 6 Cylinder, 24 Valve CNH Engine with High Pressure Common Rail Fuel System. 87523643 - For 12.9L 6 Cylinder, Engine.

New Holland T9010/T9020/T9030/T9040/T9050/T9060 Tractors Operator’s Manual

87562838 8/06 Replaces 87399833

T9010, 9020, 9030, 9040, 9050, 9060 Series Tractors For Powershift Transmissions Euro Electrical Schematic

NAO TJ 280, 330, 380, 430, 480 & 530 Series Tractors & Euro T9010, 20, 30, 40, 50 And 60 Series Tractors Hydraulic Schematics Equipped With Megaflow Rac. 87522497

TABLE OF CONTENTS

STANDARD TORQUE SPECIFICATION.....SECTION 00, CHAPTER 1

SAFETY....SECTION 00, CHAPTER 2

LUBRICATION AND MAINTENANCE....SECTION 00, CHAPTER 3

ENGINE LUBRICATION ..... 00-3-3

Engine Oil Selection .... 00-3-3

Synthetic Lubricants .... 00-3-3

Engine Oil Viscosity/Temperature Usage Recommendation .... 00-3-3

Engine Coolant Solutions .... 00-3-4

LUBRICANTS AND CAPACITIES .... 00-3-5

LUBRICATION AND MAINTENANCE CHART ..... 00-3-6

SPECIFICATIONS....SECTION 00, CHAPTER 4

DIESEL ENGINE .... 00-4-3

ENGINE LUBRICATION SYSTEM ..... 00-4-3

FUEL SYSTEM ..... 00-4-3

AIR INTAKE SYSTEM .... 00-4-3

TRANSMISSION - POWER SHIFT .... 00-4-4

TRANSMISSION - MANUAL SHIFT ..... 00-4-4

BRAKES ..... 00-4-4

AXLE DIFFERENTIAL AAND FINAL DRIVES .... 00-4-4

POWER TAKEOFF (IF EQUIPPED) ..... 00-4-4

HYDRAULIC SYSTEM ..... 00-4-5

MEGAFLOW HYDRAULICS (IF EQUIPPED) ..... 00-4-5

HITCH SYSTEM (IF EQUIPPED) ..... 00-4-5

DRAWBAR .... 00-4-5

TRACTOR WEIGHTS ..... 00-4-6

Approximate Base Shipping Weights .... 00-4-6

Approximate Component Weights .... 00-4-6

MAXIMUM TRACTOR OPERATING WEIGHT ..... 00-4-6

ENGINE REMOVAL AND INSTALLATION - T9030/40 TRACTORS.....SECTION 10, CHAPTER 1

SPECIAL TORQUE VALUES ..... 10-1-3

RECOMMENDED TOOLS .... 10-1-3

ENGINE REMOVAL .... 10-1-4

ENGINE INSTALLATION .... 10-1-13

ENGINE REMOVAL AND INSTALLATION - T9010/20 TRACTORS.....SECTION 10, CHAPTER 2

SPECIAL TORQUE VALUES ..... 10-2-2

SPECIAL TOOLS .... 10-2-2

ENGINE REMOVAL ..... 10-2-3

ENGINE INSTALLATION ..... 10-2-10

1T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS

ENGINE REMOVAL AND INSTALLATION - T9050/60 TRACTORS.....SECTION 10, CHAPTER 3

SPECIAL TORQUE VALUES ..... 10-3-2

RECOMMENDED TOOLS .... 10-3-2

ENGINE REMOVAL .... 10-3-3

ENGINE INSTALLATION .... 10-3-13

AIR INDUCTION SYSTEM - T9030/40 TRACTORS....SECTION 10, CHAPTER 4

SPECIAL TORQUE VALUES ..... 10-4-2

AIR INDUCTION SYSTEM ..... 10-4-3

AIR INDUCTION SYSTEM DESCRIPTION .... 10-4-4

AIR INDUCTION SYSTEM ..... 10-4-4

AIR FILTER ELEMENTS .... 10-4-4

PRIMARY AND SECONDARY FILTER ELEMENT REMOVAL ..... 10-4-5

PRIMARY FILTER ELEMENT SERVICE .... 10-4-7

RESTRICTION INDICATOR SWITCH REMOVAL AND TEST .... 10-4-8

AIR CLEANER HOUSING REMOVAL .... 10-4-9

ASPIRATOR STRATA TUBE CLEANING ..... 10-4-10

ASPIRATOR SAFETY CHECK VALVE REMOVAL AND TEST ..... 10-4-11

ASPIRATOR SAFETY VALVE INSTALLATION ..... 10-4-11

AIR CLEANER HOUSING INSTALLATION .... 10-4-12

RESTRICTION INDICATOR SWITCH INSTALLATION ..... 10-4-13

SECONDARY AND PRIMARY FILTER ELEMENT INSTALLATION ..... 10-4-13

AIR INDUCTION SYSTEM - T9010/20 TRACTORS....SECTION 10, CHAPTER 5

SPECIAL TORQUE VALUES ..... 10-5-3

AIR INDUCTION SYSTEM .... 10-5-4

AIR FILTER ELEMENTS .... 10-5-4

ENGINE AIR INDUCTION SYSTEM .... 10-5-5

Primary And Secondary Filter Element Removal .... 10-5-5

PRIMARY FILTER ELEMENT SERVICE ..... 10-5-7

RESTRICTION INDICATOR SWITCH REMOVAL AND TEST .... 10-5-7

AIR CLEANER HOUSING REMOVAL .... 10-5-8

Aspirator Strata Tube Cleaning ..... 10-5-10

ASPIRATOR SAFETY CHECK VALVE REMOVAL AND TEST ..... 10-5-12

ASPIRATOR SAFETY CHECK VALVE INSTALLATION ..... 10-5-13

AIR CLEANER HOUSING INSTALLATION .... 10-5-14

RESTRICTION INDICATOR SWITCH INSTALLATION ..... 10-5-15

SECONDARY AND PRIMARY FILTER ELEMENT INSTALLATION ..... 10-5-16

AIR INDUCTION SYSTEM - T9050/60 TRACTORS....SECTION 10, CHAPTER 6

SPECIAL TORQUE VALUES ..... 10-6-2

AIR INDUCTION SYSTEM ..... 10-6-3

AIR FILTER ELEMENTS .... 10-6-4

Primary And Secondary Filter Element Removal .... 10-6-5

PRIMARY FILTER ELEMENT SERVICE ..... 10-6-7

RESTRICTION INDICATOR SWITCH REMOVAL AND TEST .... 10-6-8

AIR CLEANER HOUSING REMOVAL .... 10-6-9

ASPIRATOR STRATA TUBE CLEANING ..... 10-6-10

ASPIRATOR SAFETY CHECK VALVE REMOVAL AND TEST ..... 10-6-11

ASPIRATOR SAFETY VALVE INSTALLATION ..... 10-6-11

AIR CLEANER HOUSING INSTALLATION .... 10-6-12

RESTRICTION INDICATOR SWITCH INSTALLATION ..... 10-6-13

SECONDARY AND PRIMARY FILTER ELEMENT INSTALLATION ..... 10-6-13

VISCOUS FAN DRIVE - T9010/20/30/40, HYD FAN DRIVE TEST - T9050/60 ....SECTION 10, CHAPTER 7

VISCOUS FAN DRIVE TEST - T9010/20/30/40 ..... 10-7-3

HYDRAULIC FAN DRIVE TEST - T9050/60 .... 10-7-5

2T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS

RADIATOR, COOLERS AND CONDENSER REMOVE/INSTALL - T9010/20 ....SECTION 10, CHAPTER 8

SPECIAL TORQUE VALUES ..... 10-8-2

GENERAL INFORMATION .... 10-8-3

FUEL COOLER REMOVAL .... 10-8-3

FUEL COOLER INSTALLATION .... 10-8-4

ENGINE AIR TO AIR COOLER REMOVAL .... 10-8-6

AIR TO AIR COOLER INSTALLATION .... 10-8-9

A/C CONDENSER REMOVAL .... 10-8-12

A/C CONDENSER INSTALLATION .... 10-8-13

HYDRAULIC/TRANSMISSION OIL COOLER REMOVAL ..... 10-8-15

HYDRAULIC/TRANSMISSION OIL COOLER INSTALLATION ..... 10-8-17

RADIATOR AND COOLER ASSEMBLY REMOVAL ..... 10-8-20

RADIATOR AND COOLER ASSEMBLY INSTALLATION .... 10-8-27

RADIATOR, COOLERS AND CONDENSER REMOVE/INSTALL - T9050/60 ....SECTION 10, CHAPTER 9

SPECIAL TORQUE VALUES ..... 10-9-3

GENERAL INFORMATION ..... 10-9-3

FUEL COOLER REMOVAL .... 10-9-4

FUEL COOLER INSTALLATION .... 10-9-4

ENGINE AIR TO AIR COOLER REMOVAL ..... 10-9-5

ENGINE AIR TO AIR COOLER INSTALLATION ..... 10-9-7

A/C CONDENSER AND HYDRAULIC FAN COOLER REMOVAL ..... 10-9-9

A/C CONDENSER AND HYDRAULIC FAN COOLER INSTALLATION ..... 10-9-10

RADIATOR AND COOLER ASSEMBLY REMOVAL .... 10-9-12

RADIATOR/COOLER DISASSEMBLY ..... 10-9-19

RADIATOR, COOLERS AND CONDENSER REMOVE/INSTALL - T9030/40 ....SECTION 10, CHAPTER 10

SPECIAL TORQUE VALUES ..... 10-10-2

GENERAL INFORMATION .... 10-10-3

ENGINE AIR TO AIR COOLER REMOVAL .... 10-10-4

AIR TO AIR COOLER INSTALLATION .... 10-10-6

A/C CONDENSER REMOVAL .... 10-10-7

A/C CONDENSER INSTALLATION .... 10-10-8

HYDRAULIC/TRANSMISSION OIL COOLER REMOVAL ..... 10-10-10

HYDRAULIC/TRANSMISSION OIL COOLER INSTALLATION ..... 10-10-12

RADIATOR AND COOLER ASSEMBLY REMOVAL ..... 10-10-15

POWERSHIFT TRANSMISSION REMOVE/INSTALL - T9010/20....SECTION 21, CHAPTER 1

SPECIAL TORQUE VALUES ..... 21-1-2

SPECIAL TOOLS .... 21-1-2

TRANSMISSION REMOVAL ..... 21-1-3

TRANSMISSION INSTALLATION ..... 21-1-9

POWERSHIFT TRANSMISSION REMOVE/INSTALL -T9030/40/50/60....SECTION 21, CHAPTER 2

SPECIAL TORQUE VALUES ..... 21-2-3

SPECIAL TOOLS .... 21-2-3

TRANSMISSION REMOVAL ..... 21-2-4

TRANSMISSION INSTALLATION ..... 21-2-10

ENGINE/TRANSMISSION DRIVE COUPLER REMOVE/INSTALL - T9010/20 ....SECTION 21, CHAPTER 3

SPECIAL TORQUE VALUES ..... 21-3-2

DRIVE COUPLER REMOVAL .... 21-3-3

DRIVE COUPLER INSTALLATION .... 21-3-5

ENGINE/TRANSMISSION DRIVE COUPLER REMOVE/INSTALL - T9050/60 ....SECTION 21, CHAPTER 4

SPECIAL TORQUE VALUES ..... 21-4-2

DRIVE COUPLER REMOVAL ..... 21-4-3

DRIVE COUPLER INSTALLATION .... 21-4-6

16 SPEED POWERSHIFT TRANSMISSION REPAIR....SECTION 21, CHAPTER 5

SPECIFICATIONS .... 21-5-3

SPECIAL TORQUE VALUES ..... 21-5-3

SPECIAL TOOLS .... 21-5-4

TRANSMISSION DISASSEMBLY .... 21-5-7

INPUT (FIRST) SHAFT DISASSEMBLY .... 21-5-18

PUMP (SECOND) SHAFT DISASSEMBLY .... 21-5-27

MASTER CLUTCH (FOURTH) SHAFT DISASSEMBLY .... 21-5-33

OUTPUT (FIFTH) SHAFT DISASSEMBLY .... 21-5-41

COUNTER (THIRD) SHAFT DISASSEMBLY ..... 21-5-48

CLEANING AND INSPECTION .... 21-5-50

CLUTCH PACK CLEARANCE AND CLUTCH PACK TRAVEL TEST ..... 21-5-52

1F, 1R, 2F AND 2R CLUTCH GEAR BEARING PRELOAD TEST .... 21-5-55

INPUT (FIRST) SHAFT ASSEMBLY ..... 21-5-58

PUMP (SECOND) SHAFT ASSEMBLY .... 21-5-72

MASTER CLUTCH (FOURTH) SHAFT ASSEMBLY .... 21-5-82

OUTPUT (FIFTH) SHAFT ASSEMBLY .... 21-5-96

COUNTER (THIRD) SHAFT BEARING ASSEMBLY ..... 21-5-107

TRANSMISSION ASSEMBLY .... 21-5-110

16 SPEED POWERSHIFT TRANSMISSION - HOW IT WORKS .....SECTION 21, CHAPTER 6

GENERAL DESCRIPTION OF OPERATION ..... 21-6-3

Regulator Valve ..... 21-6-4

Lube Regulator Valve .... 21-6-5

Master Clutch Lube Valve ..... 21-6-5

Range Selector Valve ..... 21-6-6

MASTER CLUTCH CONTROL VALVE ..... 21-6-7

Transmission Power Flow ..... 21-6-8

Default Settings ..... 21-6-8

Helical-cut Gears ..... 21-6-8

Shifting The Powershift Transmission ..... 21-6-9

REAR DRIVE LINE AND CARRIER BEARING....SECTION 21, CHAPTER 7

SPECIAL TORQUE VALUES ..... 21-7-2

REAR DRIVE LINE AND CARRIER BEARING REMOVAL ..... 21-7-3

REAR DRIVE LINE AND CARRIER BEARING INSTALLATION ..... 21-7-5

CHARGE PUMP REPAIR FOR 16-SPEED POWERSHIFT TRANSMISSION .....SECTION 21, CHAPTER 8

SPECIFICATIONS .... 21-8-3

SPECIAL TORQUE VALUES ..... 21-8-3

PUMP DISASSEMBLY ..... 21-8-4

PUMP ASSEMBLY ..... 21-8-7

24 SPEED MANUAL TRANSMISSION REMOVAL AND INSTALLATION .....SECTION 21, CHAPTER 9

SPECIAL TOOLS .... 21-9-3

SPECIAL TORQUE VALUES ..... 21-9-3

24 SPEED TRANSMISSION REMOVAL .... 21-9-4

24 SPEED TRANSMISSION INSTALLATION .... 21-9-13

MASTER CLUTCH ADJUSTMENT .... 21-9-23

SHIFT LEVER LINKAGE ADJUSTMENT ..... 21-9-24

4T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS

ENGINE/TRANSMISSION DRIVE COUPLER REMOVE/INSTALL - T9030/40 ....SECTION 21, CHAPTER 10

SPECIAL TORQUE VALUES ..... 21-10-2

DRIVE COUPLER REMOVAL ..... 21-10-3

DRIVE COUPLER INSTALLATION .... 21-10-6

24 SPEED MANUAL TRANS HOW IT WORKS/PRESSURE TESTING/REPAIR ....SECTION 21, CHAPTER 11

SPECIFICATIONS .... 21-11-4

SPECIAL TORQUE VALUES ..... 21-11-5

SPECIAL TOOLS ..... 21-11-6

PRESSURE TESTING SPECIFICATIONS ..... 21-11-8

GENERAL SETUP PROCEDURE .... 21-11-9

TRANSMISSION PRESSURE TEST PORT LOCATIONS ..... 21-11-11

TESTING THE LUBRICATION PRESSURE .... 21-11-13

TRANSMISSION SERIAL NUMBER IDENTIFICATION ..... 21-11-14

TRANSMISSION LUBRICATION CIRCUIT .... 21-11-15

TRANSMISSION OIL FLOW CHART ..... 21-11-16

DESCRIPTION OF OPERATION .... 21-11-20

TRANSMISSION POWER FLOW ..... 21-11-24

STARTING IN A FORWARD SPEED ..... 21-11-26

STARTING IN A REVERSE SPEED .... 21-11-27

TROUBLESHOOTING GUIDE ..... 21-11-35

NEUTRAL SAFETY SWITCH ADJUSTMENT .... 21-11-40

TRANSMISSION SPEED SENSOR ADJUSTMENT .... 21-11-40

TRANSMISSION DISASSEMBLY .... 21-11-41

SHIFT LEVER SEAL REPLACEMENT ..... 21-11-53

INPUT SHAFT DISASSEMBLY .... 21-11-54

INPUT SHAFT ASSEMBLY .... 21-11-59

PUMP SHAFT DISASSEMBLY ..... 21-11-72

PUMP SHAFT ASSEMBLY .... 21-11-75

SPEED SHAFT DISASSEMBLY ..... 21-11-81

SPEED SHAFT ASSEMBLY ..... 21-11-84

CENTER SHAFT DISASSEMBLY .... 21-11-88

CENTER SHAFT ASSEMBLY .... 21-11-90

RANGE SHAFT DISASSEMBLY .... 21-11-94

RANGE SHAFT ASSEMBLY .... 21-11-967

TRANSMISSION ASSEMBLY ..... 21-11-100

HIGH-LOW CLUTCH CONTROL ASSEMBLY ..... 21-11-118

HIGH-LOW CONTROL VALVE DISASSEMBLY .... 21-11-119

REGULATOR VALVE ASSEMBLY ..... 21-11-121

REGULATOR VALVE DISASSEMBLY AND ASSEMBLY .... 21-11-122

MASTER CLUTCH CONTROL VALVE ASSEMBLY .... 21-11-123

MASTER CLUTCH CONTROL VALVE DISASSEMBLY AND ASSEMBLY ..... 21-11-124

LOCKOUT VALVE ASSEMBLY .... 21-11-126

LOCKOUT VALVE DISASSEMBLY AND ASSEMBLY ..... 21-11-127

MASTER CLUTCH CABLE ADJUSTMENT ..... 21-11-128

PTO SYSTEM HOW IT WORKS AND TROUBLESHOOTING ....SECTION 31, CHAPTER 1

POWER TAKE OFF

General Information .... 31-1-3

PTO LUBRICATION

General Information .... 31-1-4

PTO CONTROL

PTO Control Switch ..... 31-1-5

To Operate the PTO .... 31-1-5

To Stop the PTO ..... 31-1-5

PTO Electrical Circuit .... 31-1-6

PTO Switch in the OFF Position ..... 31-1-7

PTO Switch in the ON Position ..... 31-1-8

Diode Suppressed PTO Coil ..... 31-1-9

Neutral Start Feature ..... 31-1-9

PTO VALVE

Operational Modes .... 31-1-10

PTO Control Valve Operation ..... 31-1-12

PTO Clutch Disengaged ..... 31-1-13

PTO Modulated Engagement .... 31-1-14

PTO Fully Engaged ..... 31-1-15

PTO Clutch Drive .... 31-1-16

PTO Clutch .... 31-1-17

PTO Brake .... 31-1-18

PTO Drop Box and Clutch ..... 31-1-19

Engine RPM Speed Circuit ..... 31-1-19

PTO SYSTEM TROUBLESHOOTING

PTO Will Not Engage .... 31-1-20

PTO Will Not Disengage ..... 31-1-21

PTO CLUTCH REMOVAL AND INSTALLATION - T9030/40/50/60 ....SECTION 31, CHAPTER 2

SPECIAL TORQUE VALUES ..... 31-2-2

PTO CLUTCH ASSEMBLY REMOVAL ..... 31-2-3

PTO CLUTCH ASSEMBLY INSTALLATION ..... 31-2-9

PTO DRIVE UNIT (CLUTCH) REPAIR ....SECTION 31, CHAPTER 3

SPECIAL TORQUE VALUES ..... 31-3-3

SPECIFICATIONS .... 31-3-3

PTO DRIVE UNIT DISASSEMBLY .... 31-3-4

PTO DRIVE UNIT ASSEMBLY (EXPLODED VIEW) .... 31-3-13

PTO CLUTCH AND BRAKE ASSEMBLY (EXPLODED VIEW) .... 31-3-14