Renault Vel Satis 2002-2010 Workshop Repair Service Manual PDF Download MR353 - MRNVELSOMMK.zip

A full factory-level repair guide complete with Electrical Wiring Diagrams for the Renault Vel Satis, offering every technical detail needed to service, troubleshoot, fix, and rebuild your vehicle just like a trained technician.

The Renault Vel Satis 2002-2010 workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 14,332 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

MR353....2

MR-353-VELSATIS-0....3

General Information....4

Contents....4

01A-SPECIFICATIONS....5

Engine - Gearbox....5

Vehicle identification....6

02A-LIFTING APPARATUS....7

Trolley jack - Axle stands....7

Underbody lifts....8

03A-TOWING....10

All types....10

04 A-Lubricants....11

Packaging....11

04B-CONSUMABLES....12

Packaging....12

05A-FLUID CHANGE AND FLUID REFILLING....13

Engine....13

Gearbox....15

Power assisted steering....16

07A-ENGINE AND GEARBOX VALUES AND SETTINGS....17

Capacities - Grades....17

Accessories belt tensioning....18

Tightening the cylinder head....22

07B-AXLE ASSEMBLIES VALUES AND ADJUSTMENT....26

Tyres and wheels....26

Brakes....27

Underbody height....28

Front axle geometry checking values....29

Rear axle geometry checking values....30

MR-353-VELSATIS-1....31

Engine and peripherals....32

Contents....32

10A-ENGINE AND PERIPHERALS....35

Identification....35

Oil consumption....36

Oil pressure....37

Engine and Gearbox....38

Sump....47

Oil pump....53

Oil exchanger....56

Oil level sensor....58

Oil filter....59

11A-TOP AND FRONT OF ENGINE....60

Timing belt....60

Timing chain....93

Cylinder head gasket....94

Camshaft....131

12A-FUEL MIXTURE....140

Specifications....140

Air intake....146

Air filter....150

Motorised throttle body....153

Air vent unit....158

Engine stop system....159

Plenum chamber....163

Variable intake....166

Plenum chamber....167

Inlet manifold....169

Plenum chamber and inlet manifold....171

Plenum chamber....173

Inlet manifold....177

Inlet manifold - Turbulence valve....178

Inlet manifold....179

Plenum chambers....182

Exhaust manifold....186

Front exhaust manifold....187

Rear exhaust manifold....188

Exhaust manifold....189

Front bank exhaust manifold....191

Rear bank exhaust manifold....194

Intermediate exhaust pipes....196

Exhaust manifold and intermediate pipes....199

Exhaust gas recirculation valve - Exchanger....200

12B-TURBOCHARGING....204

Pressure regulating valve....204

Anti-pumping valve....205

Pressure regulating valve....206

Pressure adjustment....207

Turbocharger....209

Air-to-air intercooler....222

13A-FUEL SUPPLY....225

Petrol supply system....225

Diesel fuel system....227

Petrol filter....229

Diesel filter....230

Injector rail - Injectors....232

Fuel pump....235

Checking the fuel pressure....236

Checking the fuel pump flow....238

Checking diesel fuel pressure and flow....240

Antipercolation device....241

13B-DIESEL INJECTION....243

Special notes....243

Cleanliness....251

Location of components....255

High pressure pump....266

Injector....285

Injector rail....297

High pressure pipes....306

Pressure sensor....311

Rail pressure sensor....312

Pressure regulator....313

Diesel fuel temperature sensor....315

Rail protector....316

Accelerator potentiometer....323

Computer....324

Power computer....326

Injection warning light....328

Immobiliser function....330

Injection/air conditioning programming....331

Idle speed correction....333

Thermoplungers....335

Adaptive cruise control....339

Centralised coolant temperature management....342

Anti-percolation device....344

Allocation of computer tracks....345

Allocation of power computer tracks....349

13C-PREHEATING....350

Pre-postheating unit....350

Heater plugs....352

Pre-postheating control....354

14A-ANTI-POLLUTION....356

Fuel vapour rebreathing....356

Oil vapour rebreathing....360

Exhaust gas recirculation (EGR)....365

Exhaust gas rebreathing (EGR)....367

16A-STARTING - CHARGING....370

Alternator....370

Starter....379

17A-Ignition....385

Static ignition....385

Spark plugs....387

17B-PETROL INJECTION....388

Location of components....388

Accelerator potentiometer....396

Computer....397

Special notes....399

Injection warning light....401

Immobiliser function....403

Injection/air conditioning programming....404

Motorised throttle body....407

Idle speed correction....409

Adaptive idle speed correction....411

Richness regulation....412

Adaptive richness adjustment....416

Central coolant temperature management....418

Camshaft dephasers....420

Thermoplunger....421

Turbocharging pressure regulation....423

Cruise control - Distance control - Speed limiter....425

Cruise control - Distance check assistance - Speed limiter....427

Features of the On board diagnostic system....428

Conditions of the On Board Diagnostic light coming on....429

Conditions for On Board Diagnostic fault finding....430

Combustion misfire fault finding....431

Catalytic converter fault finding....432

Oxygen sensor fault finding....433

Features of the On board diagnostic system....434

Misfire fault finding....437

Catalytic converter fault finding....438

Oxygen sensor fault finding....439

"Fuel supply system" fault finding....440

Allocation of computer tracks....441

19A-COOLING SYSTEM....445

Specifications....445

Filling and bleeding....446

Checking....447

Diagram....448

Thermostat....453

Radiator....454

Coolant pump....456

19B-Exhaust....473

General information....473

Exhaust pipe assembly....474

Catalytic converter....476

The front pre-converter....481

Rear catalytic pre-converter....482

Precatalytic converter....483

19C-TANK....485

Draining the fuel tank....485

Fuel tank....487

Filler neck....490

Pump/sender unit....491

Sender unit....493

Fuel filter....494

19D-ENGINE MOUNTING....495

Suspended engine mountings....495

MR-353-VELSATIS-2....499

Transmission....500

Contents....500

20A-CLUTCH....501

Identification....501

Exploded view....502

Mechanism - Plate....504

Thrust bearing....510

Flywheel....512

Clutch shaft bearing....514

21A-MANUAL GEARBOX....515

Ratios....515

Lubricants....516

Consumables....517

Special notes....518

Gearbox (removal - refitting)....519

Clutch shaft lip seal....536

Differential output seal....537

23A-AUTOMATIC GEARBOX....539

Identification....539

Ratios....540

Use....541

Consumables....542

Oil....543

Draining....544

Filling - Levels....545

Checking the setting point of the converter....546

Hydraulic distributor....547

Gearbox (removal - refitting)....551

Starter plate....560

Differential output seal....562

Converter seal....564

Selector shaft seal....565

Multifunction switch....566

Computer....570

Input speed sensor....571

Output speed sensor....573

Wiring (transverse seal)....574

Solenoid valves....576

29A-DRIVESHAFTS....577

Front driveshaft....577

MR-353-VELSATIS-3....583

Chassis....584

Contents....584

30A-GENERAL INFORMATION....586

Diagram of the braking circuit....586

Braking circuit union and piping....587

Brake fluid....588

Composition and dimensions of braking system components....589

Bleeding the braking circuit....590

Specifications of the anti-roll bars....591

Tightening torques....592

Underbody heights....597

31A-FRONT AXLE....598

Brake pads....598

Brake calliper....599

Brake calliper support....601

Brake discs....602

Stub axle carrier....603

Spring and shock absorber assembly....604

Spring and Shock Absorber....606

Lower arm....608

Anti-roll bar....610

Sub-frame axle....613

33A-REAR AXLE COMPONENTS....616

Brake pads....616

Brake calliper....618

Brake calliper support....620

Brake discs....622

Rear axle assembly....623

Special tooling....624

Shock absorber....625

Stub axle carrier....626

Vertical arm....627

Lower arm....628

Longitudinal arm....629

Longitudinal arm bearing....631

Anti-roll bar tie rod....632

Anti-roll bar....633

Spring....634

Rear axle assembly....636

Upper arm....640

Sub-frame....642

35 A-WHEELS AND TYRES....644

Specifications....644

...

Mechanism - Plate....1714

Thrust bearing....1720

Flywheel....1722

Clutch shaft bearing....1724

21A-MANUAL GEARBOX....1725

Ratios....1725

Lubricants....1726

Consumables....1727

Special notes....1728

Gearbox (removal - refitting)....1729

Clutch shaft lip seal....1746