John Deere 210K EP Tractor Loader Diagnostic & Test Service Manual TM12429 - Electrical Wiring Diagrams & Troubleshooting (PDF Download) - MJODTM12429.zip
Full service and diagnostics reference featuring electrical schematics for the John Deere 210K EP Tractor Loader, packed with dealer-level guidance for servicing, troubleshooting, and overhauling equipment the way trained technicians do.
Inside the John Deere 210K EP Tractor Loader Diagnosis & Tests workshop manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm12429 - John Deere 210K EP Tractor Loader Technical Manual (Operation & Test).pdf
tm12429 - John Deere 210K EP Tractor Loader Technical Manual (Operation & Test).epub
PRODUCT DETAILS:
Total Pages: 1,021 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS............1
Section 9000: General Information............19
Group 01: Safety............19
Recognize Safety Information............22
Follow Safety Instructions............23
Operate Only If Qualified............24
Wear Protective Equipment............25
Avoid Unauthorized Machine Modifications............26
Inspect Machine............27
Stay Clear of Moving Parts............28
Avoid High-Pressure Oils............29
Avoid High-Pressure Fluids............30
Work In Ventilated Area............31
Prevent Fires............32
Prevent Battery Explosions............33
Handle Chemical Products Safely............34
Decommissioning — Proper Recycling and Disposal of Fluids and Components............35
Prepare for Emergencies............36
Use Steps and Handholds Correctly............37
Start Only From Operator's Seat............38
Use and Maintain Seat Belt............39
Prevent Unintended Machine Movement............40
Avoid Work Site Hazards............41
Keep Riders Off Machine............43
Avoid Backover Accidents............44
Avoid Machine Tipover............45
Add and Operate Attachments Safely............46
Use Special Care When Operating............47
Operating or Traveling On Public Roads............48
Inspect and Maintain ROPS............49
Park and Prepare for Service Safely............50
Service Cooling System Safely............51
Remove Paint Before Welding or Heating............52
Make Welding Repairs Safely............53
Drive Metal Pins Safely............54
Service Tires Safely............55
Section 9001: Diagnostics............56
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes............62
Engine Control Unit (ECU) Diagnostic Trouble Codes............62
000029.03 - Hand Throttle............56
000029.04 - Hand Throttle............56
000029.14 - Hand Throttle............56
000091.03 - Foot Throttle............56
000091.04 - Foot Throttle............56
000091.14 - Foot Throttle............56
000190.00 - Engine Speed............56
000190.16 - Engine Speed............56
000237.31 - Vehicle ID Number............56
000628.12 - Memory Error............56
001075.05 - Fuel Pump Control............56
001075.06 - Fuel Pump Control............56
001321.05 - Starter Relay............56
001321.06 - Starter Relay............56
001321.16 - Starter Relay............56
002003.09 - No CAN From TCU............56
002071.09 - No CAN From VCU............56
Group 20: Engagement Monitor Unit (EMU) Diagnostic Trouble Codes............56
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes............110
000096.03 - Fuel Level Sensor............56
000096.04 - Fuel Level Sensor............56
000168.03 - Battery Voltage............56
000168.04 - Battery Voltage............56
000234.02 - Software Incorrect............56
000237.02 - VIN Mismatch............56
000237.13 - VIN Mismatch............56
000237.31 - VIN Missing............56
000628.12 - Memory Error............56
000629.12 - Controller Fault............56
000920.06 - Alarm Output............56
000920.12 - Alarm Output............57
001196.11 - Antitheft............57
002000.09 - No CAN from ECU............57
002003.09 - No CAN from TCU............57
002071.09 - No CAN from VCU............57
002251.09 - No CAN from MTG............57
524082.07 - Display Buttons............57
Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes............156
Transmission Control Unit (TCU) Diagnostic Trouble Codes............156
000070.04 - Park Brake............57
000070.07 - Park Brake............57
000070.14 - Park Brake............57
000177.00 - Trans Oil Temp............57
000177.04 - Trans Oil Temp............57
000525.02 - Requested Gear............57
000525.03 - Requested Gear............57
000525.04 - Requested Gear............57
000525.05 - Requested Gear............57
000604.04 - TCL Neutral SW............57
000617.07 - Park Brake Circuit............57
000618.07 - Park Brake Circuit............57
000629.12 - Controller Fault............57
000736.03 - Y3 Solenoid............57
000736.05 - Y3 Solenoid............57
000736.06 - Y3 Solenoid............57
000737.03 - Y4 Solenoid............57
000737.05 - Y4 Solenoid............57
000737.06 - Y4 Solenoid............57
000738.03 - Y5 Solenoid............57
000738.05 - Y5 Solenoid............57
000738.06 - Y5 Solenoid............57
000739.03 - Y6 Solenoid............57
000739.05 - Y6 Solenoid............57
000739.06 - Y6 Solenoid............58
000746.03 - Differential Lock............58
000746.05 - Differential Lock............58
000746.06 - Differential Lock............58
000746.31 - Differential Lock............58
000767.05 - TCL Reverse SW............58
000880.06 - Brake Lights............58
000903.05 - TCL Forward SW............58
002000.09 - No CAN from ECU............58
002023.09 - No CAN from PDU............58
002034.09 - No CAN from AVC............58
002071.09 - No CAN from VCU............58
002612.05 - MFWD Solenoid............58
002612.06 - MFWD Solenoid............58
004312.02 - TCL Selector............58
004312.03 - TCL Selector............58
004312.05 - TCL Selector............58
004312.06 - TCL Direction Driver............58
522379.03 - Park Brake............58
522379.04 - Park Brake............58
522379.05 - Park Brake............58
522379.06 - Park Brake............58
522405.03 - PB Pressure Switch............58
523689.04 - Diff Lock Switch............58
523689.07 - Diff Lock Switch............58
523702.07 - Flexpower............58
523702.08 - Flexpower............58
523702.09 - Flexpower............58
523702.10 - Flexpower............58
524172.03 - Clutch Disconnect............58
524172.04 - Clutch Disconnect............58
524172.09 - Clutch Disconnect............58
Group 40: Vehicle Control Unit (VCU) Diagnostic Trouble Codes............316
Vehicle Control Unit (VCU) Diagnostic Trouble Codes............316
000628.12 - Memory Error............59
000237.02 - VIN Mismatch............59
000237.13 - VIN Mismatch............59
000237.31 - VIN Missing............59
001713.00 - Hyd Oil Restriction............59
Group 50: Auxiliary Valve Control (AVC) Diagnostic Trouble Codes............329
Auxiliary Valve Control (AVC) Diagnostic Trouble Codes............329
000168.03 - Battery Voltage............59
000168.04 - Battery Voltage............59
000234.02 - Software Incorrect............59
000237.02 - VIN Mismatch............59
000237.13 - VIN Mismatch............59
000237.31 - VIN Missing............59
000629.12 - Controller Fault............59
002664.03 - Ldr Aux Roller............59
002664.04 - Ldr Aux Roller............59
002664.07 - Ldr Aux Roller............59
002664.12 - Ldr Aux Roller............59
003509.03 - Sensor Supply 1............59
003509.04 - Sensor Supply 1............59
520425.07 - CAN Bus............59
520426.07 - CAN Bus............59
520542.03 - CAN Bus............59
520543.04 - CAN Bus............59
523571.04 - Valve Power 2............59
523769.03 - MFWD Switch............59
523769.04 - MFWD Switch............59
523938.03 - Loader Aux Sol A............59
523938.04 - Loader Aux Sol A............59
523938.05 - Loader Aux Sol A............59
523938.06 - Loader Aux Sol A............59
523939.03 - Loader Aux Sol B............59
523939.04 - Loader Aux Sol B............60
523939.05 - Loader Aux Sol B............60
523939.06 - Loader Aux Sol B............60
524204.03 - Loader Aux Switch............60
524204.05 - Loader Aux Switch............60
523404.00 - Loader Aux Press............60
523404.01 - Loader Aux Press............60
Section 9005: Operational Checkout Procedure............452
Group 10: Operational Checkout Procedure............452
Operational Checkout Procedure............452
Section 9010: Engine............486
Group 05: Theory of Operation............486
John Deere Engine Operation............502
Engine Cooling System Operation............489
Cold Start Aid System Operation—If Equipped............490
Group 15: Diagnostic Information............486
John Deere Engine Operation............502
Engine Cooling System Component Location............493
Engine Fuel System Component Location............495
Engine Intake and Exhaust Component Location............497
Group 20: Adjustments............486
John Deere Engine Operation............502
Group 25: Tests............486
John Deere Engine Operation............502
Fluid Sampling Procedure—If Equipped............959
Engine Speed Check............508
Air in Fuel Test............510
Engine Thermostat Test............511
Thermal Bypass Valve Test............512
Intake Manifold Pressure—Turbocharger Boost............514
Section 9015: Electrical System............517
Group 05: System Information............517
Electrical Diagram Information............524
Electrical Schematic Symbols............528
Group 10: System Diagrams............517
Fuse and Relay Location and Specifications............535
System Functional Schematic, Wiring Diagram, and Component Location Legend............539
System Functional Schematic and Section Legend............543
Engine Harness (W10) Component Location............553
Engine Harness (W10) Wiring Diagram............555
Transmission Harness (W12) Component Location............557
Transmission Harness (W12) Wiring Diagram............559
Load Center Harness (W13) Component Location............560
Load Center Harness (W13) Wiring Diagram............562
Cab Console Harness (W14) Component Location............565
Cab Console Harness (W14) Wiring Diagram............567
Cab Harness (W15) Component Location............570
Cab Harness (W15) Wiring Diagram............572
Canopy Console Harness (W16) Component Location............573
Canopy Console Harness (W16) Wiring Diagram............575
Canopy (ROPS) Harness (W17) Component Location............578
Canopy (ROPS) Harness (W17) Wiring Diagram............580
Cab Roof Harness (W18) Component Location............581
Cab Roof Harness (W18) Wiring Diagram............583
Loader Auxiliary Control Harness (W19) Component Location—If Equipped............585
Loader Auxiliary Control Harness (W19) Wiring Diagrams—If Equipped............587
Ride Control Harness (W21) Component Location—If Equipped............588
Ride Control Harness (W21) Wiring Diagram—If Equipped............589
Loader Coupler Console Harness (W22) Component Location—If Equipped............591
Loader Coupler Console Harness (W22) Wiring Diagram—If Equipped............592
Loader Coupler Solenoid Harness (W23) Component Location—If Equipped............593
Loader Coupler Solenoid Harness (W23) Wiring Diagram—If Equipped............594
Air Conditioner Compressor Clutch Harness (W39) Component Location............595
Air Conditioner Compressor Clutch Harness (W39) Wiring Diagram............596
Fuel Lift Pump Relay Harness (W41) Component Location............597
Fuel Lift Pump Relay Harness (W41) Wiring Diagram............598
Fuel Injector Harness (W57) Component Location............599
Fuel Injector Harness (W57) Wiring Diagram............600
Modular Telematics Gateway (MTG) Harness (W6002) Component Location............601
Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram............602
Satellite (SAT) Harness (W6003) Component Location............603
Satellite (SAT) Harness (W6003) Wiring Diagram............604
Group 15: Sub-System Diagnostics............518
Start and Charge Circuit Theory of Operation............608
Controller Area Network (CAN) Circuit Theory of Operation............611
Engine Control Unit (ECU) Circuit Theory of Operation............613
Engagement and Monitor Unit (EMU) Circuit Theory of Operation............619
Transmission Control Circuit Theory of Operation............624
Loader Auxiliary Control Unit Circuit Theory of Operation............632
JDLink™ Circuit Theory of Operation............635
Group 16: Monitor Operation............518
Engagement and Monitor Unit (EMU)—Service Menu............638
Engagement and Monitor Unit (EMU)—Clear Codes............639
Engagement and Monitor Unit (EMU)—Diagnostics............640
Engagement and Monitor Unit (EMU)—Main Menu Visible or Hidden............644
Engagement and Monitor Unit (EMU)—Restore Monitor Defaults............645
Engagement and Monitor Unit (EMU)—Machine Options............646
Engagement and Monitor Unit (EMU)—Setting Hour Meter............649
Security System Enable - Disable............651
Security System Configuration............653
Security System Operation............657
Group 20: References............518
Electrical Component Specifications............661
Service ADVISOR™ Connection Procedure............664
JDLink™ Connection Procedure............666
Reading Diagnostic Trouble Codes (DTCs)............667
Diagnostic Trouble Code (DTC) Monitor Messages............670
Intermittent Diagnostic Trouble Code (DTC) Diagnostics............675
Controller Area Network (CAN) Circuit Test............676
Controller Area Network (CAN) Resistor Test............685
Alternator Test............687
Wire Harness Test............689
Sensor Circuit Test............690
Crank Position Sensor Test............692
Transmission Control Circuit Test............693
Transmission Solenoid Circuit Test............695
Transmission Control Lever (TCL) Test............696
Transmission Solenoid Check............698
Throttle Position Sensor Test............699
Engine Speed Control Pedal Test............700
Controller Remove and Install............703
Section 9020: Power Train............704
Group 05: Theory of Operation............704
Power Train Overview............708
Transmission Pump Operation............710
Torque Converter Operation............711