Caterpillar AP-1050B AP-1055B BG-245C BG-2455C Asphalt Paver Workshop Repair Service Manual PDF - MCATAP1055BOPEK.zip

Full workshop repair manuals featuring electrical wiring schematics for the Caterpillar ASPHALT PAVERS AP-1050B, AP-1055B, BG-245C, and BG-2455C, containing every piece of service data needed to service, troubleshoot, fix, and overhaul these machines.

Caterpillar ASPHALT PAVERS AP1050B, AP1055B, BG245C, BG2455C Repair Service Manuals

workshop service manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

KEBU6838 - Operation & Maintenance Manual (AP-1055B & BG-2455C Asphalt Pavers).pdf

KENR2699 - Schematic (Caterpillar AP-1055B Hydraulic System Hydraulic System).pdf

KENR2803 - Disassembly & Assembly (AP-1055B & BG-2455C ASPHALT PAVER MACHINE SYSTEMS).pdf

KENR2873 - Specifications (AP-1055B ASPHALT PAVER PROPEL SYSTEM).pdf

KENR2888 - Disassembly & Assembly (AP-1050B & AP-1055B ASPHALT PAVER MACHINE SYSTEMS).pdf

KENR2889 - Disassembly & Assembly (SUPPLEMENT FOR AP-1050B & AP-1055B ASPHALT PAVER - 3116 ENGINE).pdf

KENR2893 - Schematic (AP-1050B Asphalt Paver Hydraulic System).pdf

KENR2894 - Schematic (AP-1050B Asphalt Paver Electrical System).pdf

KENR2897 - Specifications (AP-1050B & AP-1055B ASPHALT PAVER CONVEYOR SYSTEM).pdf

KENR2903 - Disassembly and Assembly (BG-245C & BG-2455C ASPHALT PAVER MACHINE SYSTEMS).pdf

KENR2904 - Disassembly & Assembly (3116 Engine Supplement For Ap-1055B & Ap-1050B Asphalt Paver).pdf

KENR2952 - Schematic (AP-1055B Asphalt Paver Electrical System).pdf

KENR2974 - Specifications; Systems Operation; Testing & Adjusting (Caterpillar AP-1050B and Barber-Greene BG-245C Asphalt Pavers Propel System).pdf

KENR2976 - Specifications; Systems Operation; Testing & Adjusting (Caterpillar AP-1050B and Barber-Greene BG-245C Asphalt Pavers Auxiliary System).pdf

KENR2977 - Specifications; Systems Operation; Testing & Adjusting (Caterpillar AP-1050B and Barber-Greene BG-245C Asphalt Pavers Vibratory System).pdf

KENR5013 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Propel System).pdf

KENR5013 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Propel System).pdf

KENR5013 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Propel System).pdf

KENR5016 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems).pdf

KENR5016 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems).pdf

KENR5016 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems).pdf

KENR5019 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System).pdf

KENR5019 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System).pdf

KENR5019 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System).pdf

KENR5022 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Vibratory System).pdf

KENR5022 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Vibratory System).pdf

KENR5022 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Vibratory System).pdf

Total Pages: 2,121 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...

Language: English

AP-1055B ASPHALT PAVER 8BM

AP-1055B ASPHALT PAVER A3P

AP-1055B ASPHALT PAVER ABB

AP-1050B ASPHALT PAVER 6ZN

BG-245C ASPHALT PAVER 4XN

BG-2455C ASPHALT PAVER 6TN

BG-2455C ASPHALT PAVER ACM

BG-2455C ASPHALT PAVER B2G

KEBU6838 - Operation & Maintenance Manual (AP-1055B & BG-2455C Asphalt Pavers)................3

0 - Foreword................4

1 - Product Information................8

Specifications................9

Emissions Certification Film................11

Plate Locations and Film Locations................12

2 - Safety................14

Burn Prevention................15

Before Starting Engine................17

Equipment Lowering with Engine Stopped................18

Engine Stopping................19

Crushing Prevention and Cutting Prevention................20

Operation................21

Fire Prevention and Explosion Prevention................23

Sound Information and Vibration Information................26

Safety Messages................27

Electrical Storm Injury Prevention................38

Visibility Information................39

Engine Starting................41

Parking................43

Before Operation................44

General Hazard Information................47

3 - Maintenance................51

Engine Air Filter Secondary Element - Replace................54

Final Drive Planetary Oil Level - Check................56

Fuel System Secondary Filter - Replace................58

Drag Conveyors - Lubricate................62

Engine Mounts - Inspect................64

Cooling System Coolant Sample (Level 1) - Obtain................66

Capacities (Refill)................70

Fuel System Primary Filter - CleanInspectReplace................71

Engine Valve Lash - Check................75

Hydraulic System Oil Filter Indicator - Check................77

Auger Conveyors - Lubricate - Lubricate the Fittings................79

Conveyor Planetary Drive (Drag) Oil Sample - Obtain................81

Conveyor Planetary Drive (Auger) Oil Level - Check................83

Fuel Tank Water and Sediment - Drain................85

Engine Oil Level - Check................87

Propel System Oil Filters - Replace................90

Pump Drive Oil Level - Check................92

Hydraulic System Oil Filter - Replace................94

Ventilation Blower Wheel - InspectClean................96

Final Drive Planetary Oil Sample - Obtain................98

Lubricant Viscosities................99

Track Roller Frame - Lubricate................101

Fuel Tank Cap and Strainer - Clean................103

Tracks - Inspect................105

Engine Air Filter Primary Element - CleanReplace................106

Engine Air Precleaner - Clean................111

Fuel System Water Separator - Drain................113

Generator Drive Coupling - InspectReplace - If Equipped................116

Truck Hitch - Lubricate - If Equipped................118

Track Takeup Linkage - Lubricate................120

Cooling System Water Temperature Regulator - Replace................122

Conveyor Drive Chains (Auger) - Adjust................125

Oil Filter - Inspect................127

S·O·S Information................129

Tow Arm Joint Nuts - Tighten................130

Track Roller Bearings - Inspect................131

Belts - InspectAdjustReplace................132

Radiator Core - Clean................134

Hydraulic System Oil - Change................136

Track Tension - Check................141

Seat Belt - Replace................142

Fuel Inlet Screen - CleanInspectReplace................144

Conveyor Drive Chains (Drag) - Adjust................146

Cooling System Coolant Extender (ELC) - Add................147

Hydraulic System Oil Level - Check................150

Fuel System - Prime................152

Final Drive Planetary Oil - Change................154

Battery or Battery Cable - InspectReplace................156

Backup Alarm - Test................158

Drag Conveyors - Adjust................160

Conveyor Planetary Drive (Drag) Oil - Change................163

Turbocharger - Inspect................165

Maintenance Interval Schedule................168

Hopper Cylinder Bearings - Lubricate................173

Cooling System Coolant Sample (Level 2) - Obtain................174

Circuit Breakers - Reset................175

Conveyor Planetary Drive (Auger) Oil - Change................179

Pump Drive Breather - Clean................181

Starting Motor - Inspect................183

Ventilation Inlet Ducts - InspectClean................184

Pump Drive Oil - Change................186

Pump Drive Oil Sample - Obtain................189

Indicators and Gauges - Test................191

Idler Bearings (Takeup) - Lubricate................193

Hydraulic System Oil Sample - Obtain................194

Seat Belt - Inspect................196

Alternator - Inspect................198

Cooling System Coolant (ELC) - Change................199

Crankshaft Vibration Damper - Inspect................203

Engine Crankcase Breather - Clean................205

Welding on Machines and Engines with Electronic Controls................207

Ground Fault - Check - If Equipped................209

Cooling System Coolant Level - Check................211

Generator Mounts - InspectReplace - If Equipped................213

Track Roller Bearings - Lubricate................215

Engine Air Filter Service Indicator - Inspect................216

Conveyor Planetary Drive (Auger) Oil Sample - Obtain................218

Engine Oil Sample - Obtain................219

Wheel Nuts (Final Drive) - Tighten................222

Conveyor Planetary Drive (Drag) Oil Level - Check................224

Battery - Recycle................226

Conveyor System - Inspect................227

Fuel System Filter (Screed) - Replace................232

Engine Oil and Filter - Change................234

4- Operation................238

Machine Controls................241

Hydraulic Screed Counterbalance System................244

Walk-Around Inspection................246

Light Switches................247

Stopping the Engine if an Electrical Malfunction Occurs................249

Screed Adjustment................251

Tow Point Cylinders................254

Auger AutoManual Control................256

Generator Control................258

Conveyor Speed Ratio Control................260

Manual Propel Override Control................261

Engine and Machine Warm-Up................262

Time Delay Relay Control (Auto Burner)................264

Backup Alarm................265

Service Brake Control................267

Engine Hour Meter................268

Speedometer and Machine Hour Meter................269

Horn................271

Operation Information................272

Vibratory Control................288

Throttle Control................290

Screed Hoist Control................292

Roading the Machine................294

Daily Inspection................296

Battery Disconnect Switch................298

Maximum Propel Speed Potentiometer................300

Parking Brake Manual Release................301

Stopping the Machine................303

Hopper Hoist Control................304

Indicators................305

Air Inlet Heater Starting Aid................308

Propel Electronic Control Module................309

Truck Hitch Control - If Equipped................311

Engine Starting................312

Seat Belt................315

Time Delay Relay Control (Leveling)................321

Tow Point Control................323

Conveyor Electronic Control Module................324

Screed Width Control................326

Engine Start Switch................328

Engine Starting with Auxiliary Start Receptacle................330

Equipment Lowering with Engine Stopped................332

Parking Brake Control................333

Leaving the Machine................334

Positioning the Paver................335

Propel Control................336

Machine Cleanup Procedure................338

Feeder AutoManual Control................340

Engine Starting with Jump Start Cables................342

Screed Travel Lock................346

Mounting and Dismounting................348

Gauges................350

Seat Adjustment and Seat Belt Inspection................354

Stopping the Engine................355

Shipping the Machine................356

TravelPaveManeuver Speed Control................359

Mix Height Control................361

Auger RaiseLower Control................363

Operator Platform................364

Seat................366

Screed Counterbalance Control................368

Towing the Machine................369

5- Reference................371

Decommissioning and Disposal................372

Reference Material................373

KENR2699 - Schematic (Caterpillar AP-1055B Hydraulic System Hydraulic System)................376

Collage................377

Main................407

KENR2803 - Disassembly & Assembly (AP-1055B & BG-2455C ASPHALT PAVER MACHINE SYSTEMS)................409

Assembly & Installation Of Conventional Duo-Cone Seals SMCS - 4450-010................411

Vibratory Pump SMCS - 5652-010; 5652-017................416

Screed Burner; Wash Pump & Motor SMCS - 1295-010; 1295-029................424

Auxiliary System Pump SMCS - 5070-010; 5070-017................427

Conveyor System Pumps SMCS - 4351-010; 4351-017................444

Propel System Pumps SMCS - 3203-010; 3203-017................466

Propel Charge Oil Filter (Left & Right) SMCS - 5068-010................496

Pump Drive Group SMCS - 3108-010; 3108-017................498

Right Tow Point & Hopper Hoist Valve Group SMCS - 5479-010................507

Left Tow Point & Truck Hitch Valve Group SMCS - 5479-010; 5479-017................510

Two-Stack Control Valve SMCS - 5479-010; 5479-017................517

Screed Counterbalance Valve SMCS - 5420-010; 5420-017................532

Throttle; Brake & Travel _ Pave Control Manifold SMCS - 5479-010; 5479-017................538

Drag Conveyor Motor SMCS - 3203-010; 3203-017................552

Hydraulic Return Filter SMCS - 5068-010; 5068-017................561

Hydraulic Tank SMCS - 5056-010................565

Conveyor System Return Manifold & Hydraulic Filter SMCS - 5068-010; 5068-017................570

Conveyor Control Manifold (Right) SMCS - 5264-010................573

Conveyor Control Manifold (Left) SMCS - 5264-017; 5264-010................576

Truck Hitch Group SMCS - 7122-017; 7122-010................584

Truck Hitch Cylinder SMCS - 5117-010; 7562-010; 7562-017................591

Screed SMCS - 6640-010................598

Screed Lift Cylinder SMCS - 7562-017; 7562-010................600

Auger Group SMCS - 6631-010................603

Tow Arm SMCS - 7121-010................606

Tow Point Cylinder SMCS - 5102-017; 5102-010................608

Auger Lift Cylinder (Earlier) SMCS - 7562-010................611

Auger Lift Cylinders (Later) SMCS - 7562-017; 7562-010................613

Auger Motor SMCS - 4351-017; 4351-010................616

Drag Conveyor Planetary & Chain SMCS - 5629-017; 6630-010................626

Auger Planetary & Chain SMCS - 5629-017; 6630-010................634

Auger Conveyor SMCS - 6631-017; 6631-010................640

Propel System Electronic Control Module SMCS - 1901-010................645

Conveyor System Electronic Control Module SMCS - 1901-010................646

Junction Box SMCS - 7426-010................647

Steering Wheel SMCS - 4309-010................649

Steering Column Group SMCS - 4310-017; 4310-010................651

Feeder Sensor SMCS - 5657-010................657

Hopper Hoist Cylinder SMCS - 7562-017; 7562-010................659

Hopper SMCS - 6639-010................664

Drag Conveyor SMCS - 6630-010................667

Conveyor Drag Pans SMCS - 6908-010................670

Conveyor Drive Shaft Group SMCS - 5908-012; 5908-017; 5908-011................672

Conveyor Foot Shaft Group SMCS - 5908-010................679

Track Belt SMCS - 4198-010................683

Track Roller Frame SMCS - 4151-015; 4151-016; 4151-010................687

Propel Planetary & Propel Motor SMCS - 3154-010................699

Propel Motor SMCS - 5058-017................701

Propel Planetary SMCS - 4093-015; 4093-016................706

Brake Pedal Sensor SMCS - 4809-010................731

KENR2873 - Specifications (AP-1055B ASPHALT PAVER PROPEL SYSTEM)................733

Introduction................735

Suction Screen Filter................736

Propel Pump System................737

Propel Pump................739

Multi-Function Valve................742

Charge Relief Valve................743

Electrical Displacement Control (EDC)................744

Charge Filter................745

Case Drain Filter................746

Pressure Reducer Valve................747

Propel Motor And Planetary Group................749

Propel Motor................751

Planetary Group................753

Track Group................757

Roller Assembly................758

Idler Assembly................760

Track Alignment Adjustment................762

Track Tension Group................763

Pressure Manifold................765

Accumulator................766

Track Tension Cylinder................767

Harness Assembly................768