Caterpillar AP-1000D AP1000D Asphalt Paver Workshop Repair Service Manual SN EAD PDF - MCATAP1000DOPES.zip
Caterpillar ASPHALT PAVERS AP-1000D Service & Repair Manuals (SN Prefix EAD)
These full workshop repair manuals for the Caterpillar ASPHALT PAVERS AP-1000D (Serial # EAD) come complete with electrical wiring schematics, plus everything needed to service, troubleshoot, fix and rebuild the machine.
Caterpillar ASPHALT PAVERS AP1000D Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,352 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
KENR5036 - Troubleshooting (AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D & BG-260D Asphalt Pavers)
Diagnostic Code Procedures
Diagnostic Code List
MID 030 - CID 0096 - FMI 03
MID 030 - CID 0248 - FMI 02
MID 030 - CID 0263 - FMI 03
MID 030 - CID 0263 - FMI 04
MID 030 - CID 0271 - FMI 03
MID 030 - CID 0271 - FMI 05
MID 030 - CID 0271 - FMI 06
MID 030 - CID 0324 - FMI 03
MID 030 - CID 0324 - FMI 05
MID 030 - CID 0324 - FMI 06
MID 030 - CID 0600 - FMI 04
MID 030 - CID 0650 - FMI 11
MID 030 - CID 0819 - FMI 02
MID 030 - CID 0821 - FMI 03
MID 030 - CID 0821 - FMI 04
MID 039 - CID 0041 - FMI 03
MID 039 - CID 0041 - FMI 04
MID 039 - CID 0070 - FMI 02
MID 039 - CID 0150 - FMI 08
MID 039 - CID 0151 - FMI 03
MID 039 - CID 0151 - FMI 05
MID 039 - CID 0151 - FMI 06
MID 039 - CID 0153 - FMI 08
MID 039 - CID 0154 - FMI 08
MID 039 - CID 0163 - FMI 03
MID 039 - CID 0163 - FMI 04
MID 039 - CID 0163 - FMI 08
MID 039 - CID 0168 - FMI 03
MID 039 - CID 0168 - FMI 04
MID 039 - CID 0254 - FMI 13
MID 039 - CID 0291 - FMI 03
MID 039 - CID 0291 - FMI 05
MID 039 - CID 0291 - FMI 06
MID 039 - CID 0447 - FMI 03
MID 039 - CID 0447 - FMI 05
MID 039 - CID 0447 - FMI 06
MID 039 - CID 0681 - FMI 03
MID 039 - CID 0681 - FMI 05
MID 039 - CID 0681 - FMI 06
MID 039 - CID 0972 - FMI 02
MID 039 - CID 0973 - FMI 02
MID 039 - CID 0974 - FMI 02
MID 039 - CID 0975 - FMI 08
MID 039 - CID 0976 - FMI 08
MID 039 - CID 0977 - FMI 08
MID 039 - CID 0978 - FMI 03
MID 039 - CID 0978 - FMI 04
MID 039 - CID 0978 - FMI 08
MID 039 - CID 0981 - FMI 03
MID 039 - CID 0981 - FMI 05
MID 039 - CID 0981 - FMI 06
MID 039 - CID 0983 - FMI 02
MID 039 - CID 0986 - FMI 02
MID 039 - CID 0987 - FMI 02
MID 039 - CID 0988 - FMI 02
MID 039 - CID 0989 - FMI 08
MID 039 - CID 0990 - FMI 08
MID 039 - CID 0991 - FMI 08
MID 039 - CID 0992 - FMI 03
MID 039 - CID 0992 - FMI 04
MID 039 - CID 0992 - FMI 08
MID 039 - CID 0995 - FMI 03
MID 039 - CID 0995 - FMI 05
MID 039 - CID 0995 - FMI 06
MID 039 - CID 0997 - FMI 02
MID 039 - CID 0998 - FMI 03
MID 039 - CID 0998 - FMI 05
MID 039 - CID 0998 - FMI 06
MID 039 - CID 1703 - FMI 03
MID 039 - CID 1703 - FMI 05
MID 039 - CID 1703 - FMI 06
MID 039 - CID 1704 - FMI 03
MID 039 - CID 1704 - FMI 05
MID 039 - CID 1704 - FMI 06
MID 039 - CID 1705 - FMI 03
MID 039 - CID 1705 - FMI 05
MID 039 - CID 1705 - FMI 06
MID 039 - CID 1706 - FMI 03
MID 039 - CID 1706 - FMI 05
MID 039 - CID 1706 - FMI 06
MID 039 - CID 1723 - FMI 03
MID 039 - CID 1723 - FMI 04
MID 039 - CID 1723 - FMI 08
MID 039 - CID 1724 - FMI 03
MID 039 - CID 1724 - FMI 04
MID 039 - CID 1724 - FMI 08
MID 039 - CID 1725 - FMI 03
MID 039 - CID 1725 - FMI 04
MID 039 - CID 1725 - FMI 08
MID 039 - CID 1726 - FMI 03
MID 039 - CID 1726 - FMI 04
MID 039 - CID 1726 - FMI 08
MID 039 - CID 1727 - FMI 03
MID 039 - CID 1727 - FMI 04
MID 039 - CID 1727 - FMI 08
MID 039 - CID 1728 - FMI 03
MID 039 - CID 1728 - FMI 04
MID 039 - CID 1728 - FMI 08
MID 039 - CID 1729 - FMI 03
MID 039 - CID 1729 - FMI 04
MID 039 - CID 1729 - FMI 08
MID 039 - CID 1730 - FMI 03
MID 039 - CID 1730 - FMI 04
MID 039 - CID 1730 - FMI 08
MID 039 - CID 1731 - FMI 02
MID 039 - CID 1732 - FMI 02
MID 039 - CID 1733 - FMI 03
MID 039 - CID 1733 - FMI 05
MID 039 - CID 1733 - FMI 06
MID 039 - CID 1735 - FMI 03
MID 039 - CID 1735 - FMI 05
MID 039 - CID 1735 - FMI 06
MID 039 - CID 1736 - FMI 03
MID 039 - CID 1736 - FMI 05
MID 039 - CID 1736 - FMI 06
MID 039 - CID 1737 - FMI 03
MID 039 - CID 1737 - FMI 05
MID 039 - CID 1737 - FMI 06
MID 039 - CID 1738 - FMI 03
MID 039 - CID 1738 - FMI 05
MID 039 - CID 1738 - FMI 06
MID 039 - CID 1763 - FMI 02
MID 039 - CID 1767 - FMI 02
MID 039 - CID 1769 - FMI 08
MID 039 - CID 1770 - FMI 08
MID 039 - CID 1771 - FMI 02
MID 039 - CID 1782 - FMI 02
MID 039 - CID 1783 - FMI 02
MID 039 - CID 1784 - FMI 02
Using Caterpillar Electronic Technician to Determine Diagnostic Codes
Using Caterpillar Monitoring System to Determine Diagnostic Codes
Diagnostic System Procedures
Charging System
Fuel Level Sender
Harness Code
Power Supply Circuit of Electronic Control Module
Pulse Width Modulated Sensor
Switch Circuits
Temperature Sender
Introduction
Connector Locations
Diagnostic Capabilities 1
Diagnostic Capabilities 2
General Information
Machine Preparation for Troubleshooting
Service Tools
Visual Inspection
Symptom Procedures
Alert Indicator Is Always Flashing
Alert Indicator Never Flashes
Auger Conveyor System
Auxiliary System
Drag Conveyor System
Propel System
Vibratory System
Testing and Adjusting
Auger Conveyor (Caterpillar Electronic Technician) - Calibrate
Auger Conveyor (Caterpillar Monitoring System) - Calibrate
Calibration Error Code List (Caterpillar Monitoring System)
Calibration
Connector Contact Description
Conveyor Drive Current - Test
Drag Conveyor (Caterpillar Electronic Technician) - Calibrate
Drag Conveyor (Caterpillar Monitoring System) - Calibrate
Electrical Connector - Inspect
Electronic Control Module (ECM) - Flash Program
Electronic Control Module (ECM) - Replace
Engine Cooling Fan (Caterpillar Electronic Technician) - Calibrate
Main Display Module - Flash Program
Main Display Module Initialization - Adjust
Main Display Module - Replace
Material Height (Caterpillar Electronic Technician) - Calibrate
Material Height (Caterpillar Monitoring System) - Calibrate
Material Height Dial - Test
Material Height Sensor - Test
Monitoring System - Self Test
Programming Parameters
Propel (Caterpillar Electronic Technician) - Calibrate
Propel (Caterpillar Monitoring System) - Calibrate
Propel Lever (Caterpillar Electronic Technician) - Calibrate
Propel Lever (Caterpillar Monitoring System) - Calibrate
Steering Wheel (Caterpillar Electronic Technician) - Calibrate
Steering Wheel (Caterpillar Monitoring System) - Calibrate
System Schematic
Tamper (Caterpillar Electronic Technician) - Calibrate
Tamper (Caterpillar Monitoring System) - Calibrate
Wiring Harness (Open Circuit) - Test
Wiring Harness (Short Circuit) - Test
KENR5038 - Systems Operation (AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D & BG-260D Asphalt Pavers)
Action Alarm
Action Lamp
Alert Indicator Description
Calibration Mode
Configurable Parameter Mode
Digital Tattletale Mode
General Information
Harness Code Mode
Main Display Module
Modes of Operation
Normal Mode
Parameter Mode
Quad Gauge Module
Related Components
Senders
Service Meter Mode
Service Mode
Speedometer Module
Switches
Tachometer Mode
Units Mode
Warning Operation
KENR5038 - Systems Operation (AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D & BG-260D Asphalt Pavers)
KENR5063 - Disassembly & Assembly (AP1000D & BG260D Asphalt Pavers Engine Supplement)
Air Cleaner - Remove and Install
Alternator - Remove and Install
Battery - Remove and Install
Control Valve (Fan Drive) - Remove and Install
Electric Starting Motor - Remove and Install
Engine - Install
Engine - Remove
Exhaust (Muffler) - Remove and Install
Fan - Remove and Install
Gear Motor (Fan Drive) - Assemble
Gear Motor (Fan Drive) - Disassemble
Gear Motor (Fan Drive) - Install
Gear Motor (Fan Drive) - Remove
Gear Pump (Fan Drive) - Assemble
Gear Pump (Fan Drive) - Disassemble
Gear Pump (Fan Drive) - Install
Gear Pump (Fan Drive) - Remove
Radiator, Air Cooler, and Hydraulic Oil Cooler - Install
Radiator, Air Cooler, and Hydraulic Oil Cooler - Remove
Water Separator (Fuel Priming Pump and Primary Fuel Filter) - Assemble
Water Separator (Fuel Priming Pump and Primary Fuel Filter) - Disassemble
Water Separator (Fuel Priming Pump and Primary Fuel Filter) - Install
Water Separator (Fuel Priming Pump and Primary Fuel Filter) - Remove
KENR5063 - Disassembly & Assembly (AP1000D & BG260D Asphalt Pavers Engine Supplement)
KENR5064 - Specifications (AP-1000D & BG-260D Asphalt Pavers Propel System)
Accessory Drive
Bogie
Final Drive
Final Drive Planetary
Front Wheel Assist
Front Wheel Drive Manifold
Hydraulic Oil Filter (Charge Pump)
Hydraulic Oil Filter (Return)
Hydraulic Tank
Piston Motor (Front Wheel Assist)
Piston Motor (Propel)
Piston Pump (Propel)
Position Sensor (Brake)
Pressure Control Valve (Parking Brake Release)
Pump Drive
KENR5064 - Specifications (AP-1000D & BG-260D Asphalt Pavers Propel System)
KENR5064 - Systems Operation (AP-1000D & BG-260D Asphalt Pavers Propel System)
Electrical Schematic (Propel System)
Final Drive Planetary
Graphic Color Codes
Hydraulic Schematic (Propel System)
Location of Electrical Components (Propel System)
Location of Hydraulic Components (Propel System)
Operator Controls (Propel System)
Parking Brake
Piston Motor (Front Wheel Assist)
Piston Motor (Propel)
Piston Pump (Propel)
Propel Electrical System
Propel Hydraulic System
Propel System
KENR5064 - Systems Operation (AP-1000D & BG-260D Asphalt Pavers Propel System)
KENR5064 - Testing & Adjusting (AP-1000D & BG-260D Asphalt Pavers Propel System)
Harness (Speed Potentiometer) and Electronic Sensor - Test
Hydraulic Oil Contamination - Test
Lever (Propel Control) and Electronic Sensor - Test
Machine Preparation for Troubleshooting
Piston Pump Flow - Test
Piston Pump Neutral - Test and Adjust
Pressure Limiter Valve - Test and Adjust
Propel System Troubleshooting
Pump Synchronization - Test and Adjust
Relief Valve (Charge) - Test and Adjust