John Deere XCG 330LC-8B Excavator Technical Workshop Repair & Service Manual PDF Download (TM11586) - TM11586 - John Deere XCG 330LC-8B Excavator Technical Manual (Repair).PDF
Complete service and repair manual for the John Deere/XCG Excavator 330LC-8B, containing all the shop-level information you need to service, fix, and overhaul your machine just as a professional technician would.
The John Deere/XCG Excavators 330LC-8B workshop service and repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM11586 - John Deere XCG 330LC-8B Excavator Technical Manual (Repair).PDF
TM11586 - John Deere XCG 330LC-8B Excavator Technical Manual (Repair).epub
Total Pages: 456 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
Speed Controls
Intake System
External Exhaust Systems
External Fuel Supply Systems
Dampener Drive
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
TABLE OF CONTENTS......1
Section 00: General Information......8
Group 0001: Safety......8
Recognize Safety Information......11
Follow Safety Instructions......12
Operate Only If Qualified......13
Wear Protective Equipment......14
Avoid Unauthorized Machine Modifications......15
Add Cab Guarding for Special Uses......16
Inspect Machine......17
Stay Clear of Moving Parts......18
Avoid High-Pressure Fluids......19
Avoid High-Pressure Oils......20
Work In Ventilated Area......21
Prevent Fires......22
Prevent Battery Explosions......23
Handle Chemical Products Safely......24
Dispose of Waste Properly......25
Prepare for Emergencies......26
Use Steps and Handholds Correctly......27
Start Only From Operator's Seat......28
Use and Maintain Seat Belt......29
Prevent Unintended Machine Movement......30
Avoid Work Site Hazards......31
Keep Riders Off Machine......33
Avoid Backover Accidents......34
Avoid Machine Tip Over......35
Do Not Lift Objects......37
Add and Operate Attachments Safely......38
Park and Prepare for Service Safely......39
Service Cooling System Safely......40
Remove Paint Before Welding or Heating......41
Make Welding Repairs Safely......42
Drive Metal Pins Safely......43
Safety Signs......44
Group 0003: Torque Values......9
Unified Inch Bolt and Cap Screw Torque Values......62
Metric Bolt and Cap Screw Torque Values......64
Additional Metric Cap Screw Torque Values......66
Check Oil Lines And Fittings......68
Service Recommendations for O-Ring Boss Fittings......69
Service Recommendations For Flat Face O-Ring Seal Fittings......71
Service Recommendations for 37° Flare and 30° Cone Seat Connectors......73
Service Recommendations For Flared Connections—Straight or Tapered Threads......75
Service Recommendations For Inch Series Four Bolt Flange Fittings......77
Service Recommendations for Metric Series Four Bolt Flange Fitting......79
Section 01: Tracks......81
Group 0130: Track System......81
Track Roller Remove and Install......86
Track Roller Pressure Test......90
Track Carrier Roller Remove and Install......93
Track Shoe Remove and Install......97
Track Chain Remove and Install......99
Sprocket Remove and Install......105
Front Idler Remove and Install......107
Track Adjuster and Recoil Spring Remove and Install......110
Track Adjuster and Recoil Spring Disassemble and Assemble......111
Section 02: Axles, Differentials and Suspension Systems......117
Group 0250: Axle Shaft, Bearings, and Reduction Gears......117
Travel Gearbox and Motor Remove and Install......122
Group 0260: Hydraulic System......117
Travel Motor and Park Brake Remove and Install......127
Travel Speed Change Solenoid Valve Remove and Install......375
Travel Motor and Park Brake Start-Up Procedure......130
Section 04: Engine......131
Group 0400: Removal and Installation......131
Engine Remove and Install......148
Fuel Shutoff Actuator Remove and Install......164
Section 05: Engine Auxiliary System......167
Group 0510: Cooling Systems......167
Radiator Remove and Install......171
Hydraulic Oil Cooler Remove and Install......174
Intercooler Remove and Install......182
Cooling Package Remove and Install......184
Fan, Fan Guard, and Fan Shroud Remove and Install......197
Group 0515: Speed Controls......167
Speed Control Linkage Remove and Install......202
Engine Speed Control Actuator Remove and Install......204
Group 0520: Intake System......167
Air Cleaner Remove and Install......211
Group 0530: External Exhaust Systems......167
Muffler Remove and Install......218
Group 0560: External Fuel Supply Systems......167
Fuel Tank Remove and Install......229
Water Separator Filter Base Remove and Install......238
Final Fuel Filter Base Remove and Install......242
Section 07: Dampener Drive......245
Group : Elements......245
Dampener Drive (Flex Coupling) Remove and Install......250
Section 17: Frame or Supporting Structure......254
Group 1740: Frame Installation......254
Welding On Machine......256
Welding Repair of Major Structure......257
Group 1749: Chassis Weights......254
Counterweight Remove and Install......262
Section 18: Operator's Station......265
Group 1800: Removal and Installation......265
Cab Remove and Install......275
Group 1810: Operator Enclosure......265
Sliding Windows Remove and Install......285
Windowpanes Remove and Install......286
Windowpanes Dimensions......287
Group 1821: Seat and Seat Belt......265
Mechanical Suspension Seat Remove and Install......293
Seat Belt Remove and Install......295
Left and Right Console Covers Remove and Install......297
Group 1830: Heating and Air Conditioning......265
Refrigerant Cautions and Proper Handling......301
R134a Refrigerant Oil Information......302
R134a Refrigerant Recovery, Recycling, and Charging Stations Installation Procedure......304
R134a Refrigerant Recover......306
R134a System Evacuate......307
R134a System Charge......309
Compressor Remove and Install......310
Condenser Remove and Install......313
Heater and Air Conditioner Remove and Install......314
Receiver-Dryer Remove and Install......322
Section 33: Excavator......324
Group 3302: Buckets......324
Bucket Remove and Install......327
Group 3340: Frames......324
Bucket Links Remove and Install......331
Arm Remove and Install......333
Boom Remove and Install......337
Group 3360: Hydraulic System......324
Apply Vacuum to Hydraulic Oil Tank......343
Hydraulic Oil Cleanup Procedure......345
Hydraulic Component Failure Cleanup Procedure......348
Pump 1 and 2 Remove and Install......351
Pump 1 and 2 Disassemble and Assemble......355
Pump 1 and 2 Start-Up Procedure......360
Pump 1 and 2 Regulator Remove and Install......362
Pilot Pump Remove and Install......366
Accumulator Manifold Remove and Install......369
Accumulator Manifold Safety Discharge Procedure......374
Solenoid Valve Remove and Install......375
Pilot Control Valve Remove and Install......387
Travel Pilot Control Valve Remove and Install......387
Pilot Distribution Manifold Remove and Install......383
Control Valve Remove and Install......387
Control Valve (Left and Right) Disassemble and Assemble......393
Hydraulic Oil Tank Remove and Install......398
Hydraulic Oil Tank Disassemble and Assemble......410
Restriction Valve Remove and Install......412
Hydraulic Oil Cooler Bypass Valve Remove and Install......414
Boom Cylinder Remove and Install......416
Arm Cylinder Remove and Install......423
Bucket Cylinder Remove and Install......427
Hydraulic Cylinder Bleed Procedure......431
Section 43: Swing or Pivoting System......432
Group 4350: Mechanical Drive Elements......432
Swing Gear Case Remove and Install......436
Upperstructure Remove and Install......439
Swing Bearing Remove and Install......443
Group 4360: Hydraulic System......432
Rotary Manifold Remove and Install......450
Rotary Manifold Air Test......454
Swing Motor and Park Brake Remove and Install......456
Swing Motor and Park Brake Start-Up Procedure......458
Crossover Relief Valve and Make-Up Check Valve Remove and Install......459
Swing Park Brake Release Valve Remove and Install......462
Section 99: Dealer Fabricated Tools......465
Group 9900: Dealer Fabricated Tools......465
DFT1087 Track Roller Spring Disassembly and Assembly Tool Guard......467
DFT1110 Spacer......468
DFT1322 Idler Removal Bracket......469
ST4920 Track Recoil Spring Disassembly and Assembly Tool......471
John Deere/XCG Excavators 330LC-8B Repair Service Manual (TM11586)