John Deere 325J Side Shift Loader Backhoe Operation & Test Repair Manual TM11299 PDF Download - tm11299 - 325J Backhoe Loader Technical Manual - Operation and Test.pdf
John Deere 325J Side Shift Loader Operation & Test Repair Manual (TM11299)
tm11299 - Operation & Test Technical Manual for the 325J Backhoe Loader.pdf
Complete official Diagnostic, Operation and Test Service manual with Electrical Wiring Diagrams for John Deere 325J Side Shift Loader, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere 325J Side Shift Loader workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,039 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety Information
Diagnostics
Engine Control Unit (ECU)
Flex Load Controller (FLC)
Standard Display Monitor (SDM)
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
tm11299 - 325J Backhoe Loader
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety Information
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oil
Avoid High-Pressure Fluids
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Section 9001: Diagnostics
Group 10: Engine Control Unit (ECU)
Engine Control Unit (ECU) Diagnostic Trouble Codes
000029.03 - Engine Speed Control Short Circuit
000029.04 - Engine Speed Control Open Circuit
000029.14 - Engine Speed Control Out of Range
000091.03 - Foot Throttle Position Sensor Short Circuit
000091.04 - Foot Throttle Position Sensor Open Circuit
000091.14 - Foot Throttle Position Sensor Out of Range
001075.05 - Fuel Lift Pump Relay Open Circuit
001075.06 - Fuel Lift Pump Relay Short Circuit
001321.05 - Starter Relay Open Circuit
001321.06 - Starter Relay Short Circuit
001321.16 - Crank Cycle Too Long
002047.09 - Can Communication Lost with FLC
002071.09 - Hand Throttle Message Missing (Backhoe Only)
523702.09 - Flex Power Message Missing
Group 20: Flex Load Controller (FLC)
Flex Load Controller (FLC) Diagnostic Trouble Codes
000069.07 - MFWD Logic Error
000070.02 - Park Brake Switch (S7) Open Circuit
000070.04 - Park Brake Switch (S7) Short to Ground
000070.07 - Park Brake Switch (S7) Logic Error
000117.19 - Service Brake Pressure Low
000234.02 - Software Revision Mismatch
000237.02 - Model Number in Vehicle Identification Number Not Valid
000525.03 - TCL/Range Switch (S5) Gear Range Input Shorted to Power
000525.04 - TCL/Range Switch (S5) Gear Range Input Voltage Low
000525.05 - TCL/Range Switch (S5) Gear Range Input Open Circuit
000525.12 - TCL/Range Switch (S5) Gear Range Input Logic Error
000629.12 - FLC Watchdog Timeout
000734.05 - Transmission Solenoid (Y1) Open Circuit
000735.05 - Transmission Solenoid (Y2) Open Circuit
000736.05 - Transmission Solenoid (Y3) Open Circuit
000737.12 - Transmission Solenoid (Y4 or Y5) Fault
000738.05 - Transmission Solenoid (Y5) Open Circuit
000739.12 - Transmission Solenoid (Y2 or Y6) Fault
000741.12 - Transmission Solenoid (Y1 or Y3) Fault
000746.07 - Differential Lock Switch (S4) Logic Error
000746.12 - Differential Lock Switch (S4) Short to Power or Ground
000757.05 - Transmission Solenoid (Y4) Open Circuit
000759.05 - Transmission Solenoid (Y6) Open Circuit
001504.05 - Seat Swivel Latch Switch (S18) Short to Ground
001714.04 - Seat Position Front Switch (S17) Short to Ground
001714.07 - Seat Position Rear Switch (S16) and Seat Position Front Switch (S17) Logic Mismatch
001714.10 - Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed
001715.04 - Seat Position Rear Switch (S16) Short to Ground
002000.09 - CAN Communication Lost with ECU
002023.09 - CAN Communication Lost with SDM
002228.09 - CAN Communication Lost with FHC
002368.12 - Left Turn Signal Driver Output Fault
002370.12 - Right Turn Signal Driver Output Fault
002580.07 - Service Brake Pressure Switch Status Error
002605.12 - Brake Charge Solenoid (Y59) Circuit Fault
002875.04 - 4-Way Flasher Switch (S31) Input Short to Ground
002876.12 - Conflicting Turn Signal Switch (S30) Data
003413.04 - Right Door Switch (S99) Input Short to Ground
003416.03 - Right Exit Switch (S99) Circuits Short to Power
003416.04 - Right Exit Switch (S99) Circuits Short to Ground
003416.05 - Right Exit Switch (S99) Open Circuit
298816.14 - Park Brake Did Not Apply When Commanded
522371.04 - FLC Valve Power #5 Voltage Low
522379.12 - Park Brake Release Solenoid (Y7) Fault
522398.14 - Park Brake Did Not Release When Commanded
522411.03 - TCL/Range Switch (S5) Input Voltage High
522411.04 - TCL/Range Switch (S5) Input Voltage Low
522411.05 - TCL/Range Switch (S5) TCL Input Open Circuit
523218.03 - FLC Valve Power #2 Output Stuck ON
523218.04 - FLC Valve Power #2 Output Stuck OFF
523218.05 - FLC Valve Power #2 Output Voltage Low
523219.04 - FLC Valve Power #1 Voltage Low
523702.02 - Flex Power Status Erratic
523702.07 - Flex Power Not Active
523702.08 - Flex Power Time Out
523702.09 - Flex Power ECU Authentication Error
523702.13 - Flex Power Mismatch
523702.10 - Flex Power Watch Dog Error
523911.12 - Hydraulic Pump Control Solenoid (Y56) Fault
523948.12 - Ride Control Solenoid 1 (Y50) or 2 (Y51) Fault
524070.04 - Valve Power # 6 Voltage Low
524075.04 - Valve Power # 5 Voltage Low
524172.00 - Clutch Disconnect Switch Stuck Closed
524172.04 - Switch Short to Ground
524172.07 - Clutch Disconnect Device Fault
524235.12 - MFWD Solenoid (Y11) Output Fault
Group 30: Standard Display Monitor (SDM)
Standard Display Monitor (SDM) Diagnostic Trouble Codes
000096.03 - Fuel Level Sensor (B8) Input Voltage Low
000096.04 - Fuel Level Sensor (B8) Input Voltage High
000100.01 - Engine Oil Pressure Low
000100.05 - Engine Oil Pressure Switch Open
000107.00 - Engine Air Filter Restricted
000117.01 - Service Brake Pressure Low
000158.00 - System Voltage High
000158.01 - System Voltage Low
000177.00 - Torque Converter Oil Temperature High
000177.03 - Torque Converter Oil Temperature Sensor (B6) Input Voltage High
000177.04 - Torque Converter Oil Temperature Sensor (B6) Input Voltage Low
000234.02 - Software Revision Mismatch
000629.02 - No CAN from ECU
000920.03 - SDM Alarm (H2) Output Voltage High
000920.04 - SDM Alarm (H2) Output Voltage Low
001196.11 - Antitheft Lock Status Not Detected From ECU
001201.11 - Antitheft Unlock Status Not Detected From ECU
001508.00 - Hydraulic Oil Temperature Moderately High
001508.03 - Hydraulic Oil Temperature Sensor (B10) Input Voltage High
001508.04 - Hydraulic Oil Temperature Sensor (B10) Input Voltage Low
001508.16 - Hydraulic Oil Temperature High
001713.00 - Hydraulic Oil Filter Restricted
002000.09 - CAN Communication Lost with ECU
002000.12 - No CAN from ECU
002003.09 - CAN Communication Lost with FLC
002228.09 - CAN Communication Lost with FHC
002071.09 - CAN Communication Lost with Other Controller
298887.13 - SDM/ECU Model Number Mismatch
523569.04 - FLC Switched and/or Unswitched Power Open Circuit
523662.04 - FHC Valve Power Circuit Voltages Low
523649.04 - CAN Communication Lost with Hydraulic Controllers
523650.04 - CAN Communication Lost with FHC
523653.04 - Gear Selection/Transmission Direction Circuit Voltages Low
523665.04 - FLC Valve Power 1 Input Voltage Low
523666.04 - FLC Switched Power Voltage Open Circuit
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout Procedure
Section 9010: Engine
Group 05: Theory of Operation
PowerTech™ 4.5L (4045) John Deere Engine
Engine Cooling System
Group 15: Diagnostic Information
PowerTech™ 4.5L (4045) John Deere Engine
Engine Cooling System Component Location
Engine Fuel System Component Location
Engine Intake and Exhaust Component Location
Group 20: Adjustments
PowerTech™ 4.5L (4045) John Deere Engine
Group 25: Tests
PowerTech™ 4.5L (4045) John Deere Engine
Engine Speed Check
Intake Manifold Pressure—Turbocharger Boost
Air Intake System Leakage Test
Air in Fuel Test
Thermal Bypass Valve Test
Section 9015: Electrical System
Group 05: System Information
Electrical Diagram Information
Electrical Schematic Symbols
Group 10: System Diagrams
Fuse and Relay Location and Specifications
System Functional Schematic, Wiring Diagram, and Component Location Legend
System Functional Schematic and Section Legend
Engine Harness (W7) Component Location
Engine Harness (W7) Wiring Diagram
Transmission Harness (W9) Component Location
Transmission Harness (W9) Wiring Diagram
Cab Harness (W10) Component Location
Cab Harness (W10) Wiring Diagram
Roof Harness (W15) Component Location
Roof Harness (W15) Wiring Diagram
Air Conditioning Harness (W16) Component Location
Air Conditioning Harness (W16) Wiring Diagram
Selective Flow Control Harness (W17) Component Location
Selective Flow Control Harness (W17) Wiring Diagram
Ride Control Harness (W18, W19) Component Location
Ride Control Harness (W18, W19) Wiring Diagram
Return-to-Dig Harness (W25) Component Location
Return-to-Dig Harness (W25) Wiring Diagram
Pump Control Harness (W26) Component Location
Pump Control Harness (W26) Wiring Diagram
Boom Lock/Sideshift Harness (W27) Component Location
Boom Lock/Sideshift Harness (W27) Wiring Diagram
Selective Flow Control Solenoid Harness (W39) Wiring Diagram
Water-in-Fuel (WIF) Harnesses (W40 and W41) Component Location
Water-in-Fuel (WIF) Sensor Harness (W40) Wiring Diagram
Water-in-Fuel (WIF) Console Harness (W41) Wiring Diagram
Fuel Heater Relay Harness (W42) Component Location
Fuel Heater Relay Harness (W42) Wiring Diagram
Fuel Heater Harness (W43) Component Location
Fuel Heater Harness (W43) Wiring Diagram
Backup Light Relay Harness (W44) Component Location
Backup Light Relay Harness (W44) Wiring Diagram
Rear Frame Light Harness (W45) Component Location
Rear Frame Light Harness (W45) Wiring Diagram
Group 15: Sub-System Diagnostics
Start and Charge Circuit Theory of Operation
Controller Area Network (CAN) Circuit Theory of Operation
Engine Control Unit (ECU) Circuit Theory of Operation
Flex Load Controller (FLC) Circuit Theory of Operation
Standard Display Monitor (SDM) Circuit Theory of Operation
Group 16: Monitor Operation
Standard Display Monitor (SDM)—Service Menu
Standard Display Monitor (SDM)—Clear Codes
Standard Display Monitor (SDM)—Diagnostics
Standard Display Monitor (SDM)—Hide/Unhide Main Menu
Standard Display Monitor (SDM)—Restore Monitor Defaults
Standard Display Monitor (SDM)—Machine Options
Standard Display Monitor (SDM)—Setting Hour Meter
Group 20: References
Service ADVISOR™ Connection Procedure
Reading Diagnostic Trouble Codes (DTCs)
Diagnostic Trouble Code (DTC) Monitor Messages
Intermittent Diagnostic Trouble Code (DTC) Diagnostics
Controller Area Network (CAN) Resistor Test
Controller Area Network (CAN) Circuit Test
Alternator Test Procedure
Electrical Component Specifications
Wire Harness Test
Sensor Circuit Check
Crank Position Sensor Test
Throttle Position Sensor Test