John Deere 210G 210GLC Excavator Operator's Manual OMT338163X19 PDF - MJODOMT338163X19.zip

A full-service Operator's manual covering the John Deere 210G and 210GLC Excavators, packed with every technical detail needed to run and care for these machines the way expert technicians do.

OMT338163X19 - John Deere 210G and 210GLCExcavators Operator's Manual.pdf

omt338163x54 - John Deere Escavadeiras 210G e 210GLC.pdf

omt338163x28 - John Deere 210G et 210GLC Excavatrices.pdf

omt338163x63 - John Deere 210G y 210GLC Excavadoras.pdf

omt338163 - John Deere Escavadeiras 210G e 210GLC (PIN: 1F9210GX_ _D520001— ) (PIN: 1F9210GX_ _C520001— ).pdf

PRODUCT DETAILS:

Total Pages: 591 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Category: Operator's Manual

Language: Portuguese Spanish English French

Published on 2018/06/25

TABLE OF CONTENTS

Section 1-1: Safety—Safety and Operator Conveniences...44

Safety and Operator Convenience Features...45

Section 1-2: Safety—General Precautions...47

Recognize Safety Information...48

Follow Safety Instructions...49

Operate Only If Qualified...50

Wear Protective Equipment...51

Protect Against Noise...52

Avoid Unauthorized Machine Modifications...53

Control Pattern...54

Control Pattern Selector—If Equipped...55

Inspect Machine...56

Stay Clear of Moving Parts...57

Avoid High-Pressure Fluids...58

Avoid High-Pressure Oils...59

Work In Ventilated Area...60

Avoid Static Electricity Risk When Refueling...61

High Debris Applications...63

Prevent Fires...64

In Case of Machine Fire...65

Prevent Battery Explosions...66

Handle Chemical Products Safely...67

Handle Starting Fluid Safely...68

Decommissioning — Proper Recycling and Disposal of Fluids and Components...69

Prepare for Emergencies...70

Clean Debris from Machine...71

Add Cab Guarding for Special Uses...72

Section 1-3: Safety—Operating Precautions...73

Use Steps and Handholds Correctly...74

Start Only From Operator's Seat...75

Use and Maintain Seat Belt...76

Prevent Unintended Machine Movement...77

Avoid Work Site Hazards...78

Keep Riders Off Machine...80

Avoid Backover Accidents...81

Avoid Machine Tip Over...82

Use Special Care When Lifting Objects...84

Use Care When Swinging Machine...85

Operate Boom With Care...86

Avoid Power Lines...87

Inspect and Maintain ROPS...88

Travel Safely...89

Prevent Acid Burns...90

Add and Operate Attachments Safely...92

Section 1-4: Safety—Maintenance Precautions...93

Park and Prepare for Service Safely...94

Service Machines Safely...95

Service Cooling System Safely...96

Remove Paint Before Welding or Heating...97

Make Welding Repairs Safely...98

Drive Metal Pins Safely...99

Use Proper Lifting Equipment...100

Section 1-5: Safety—Safety Signs and Other Instructions...102

Safety Signs and Other Instructions...102

Section 2-1: Operation—Operator's Station...112

Pedals, Levers, and Panels...113

Switch Panel...115

Switch Panel Functions...116

Rear Left Panel...118

Horn...119

Power Boost Button...120

Pilot Shutoff Lever...121

Left Console...122

Travel Alarm and Travel Alarm Cancel Switch...123

Seat Heater Switch—If Equipped...124

Reversing Fan Switch—If Equipped...125

Right Console...126

Right Enable Switch—If Equipped...127

Auxiliary Function Enable Switch—Canada Only...128

Service ADVISOR™ Remote (SAR) Switch—If Equipped...129

Cab Heater and Air Conditioner...130

Selecting Display Between Celsius and Fahrenheit...133

Operating the AM/FM Radio...134

Fire Extinguisher Mounting Location...136

Alternative Exit Tool...137

Cab Dome Light Switch...138

Opening Upper Front (Alternative Exit) Window...139

Removing and Storing the Lower Front Window...141

Opening Cab Door Window...143

Opening and Closing the Polycarbonate-Type Roof Exit Cover...144

Adjusting the Mechanical Suspension Seat...145

Adjusting the Air Suspension Seat—If Equipped...147

Adjusting Pilot Control Lever Console Height...149

Section 2-2: Operation—Monitor Operation...150

Monitor...151

Monitor Functions...153

Monitor Start-Up...155

Main Menu...156

Main Menu—Alarm List...158

Main Menu—Air Conditioner...166

Main Menu—Radio...169

Main Menu—Work Mode...172

Main Menu—Setting Menu...174

Main Menu—Setting Menu—Date and Time...176

Main Menu—Setting Menu—Attachment Name Input...178

Main Menu—Setting Menu—Auto-Shutdown...179

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...180

Main Menu—Setting Menu—Sub Meter Selection...181

Main Menu—Setting Menu—Rear View Camera Monitor...183

Main Menu—Setting Menu—Display Item Selection...185

Main Menu—Setting Menu—Brightness Adjustment...187

Main Menu—Setting Menu—Language...188

Main Menu—Setting Menu—Unit Selection...189

Main Menu—Setting Menu—Main Menu Sequence Change...191

Main Menu—Information Menu...192

Main Menu—Information Menu—Operation...194

Main Menu—Information Menu—Maintenance...196

Main Menu—Information Menu—Troubleshooting...198

Main Menu—Information Menu—Monitoring...199

Section 2-3: Operation—Operating the Machine...200

Before Starting Work...201

Inspect Machine Daily Before Starting...202

Engine Break-In Period...204

Starting Engine...514

Cold Weather Start Aid—If Equipped...207

Cold Weather Warm-Up...210

Travel Pedals and Levers...213

Auxiliary Function Lever (AFL)—Canada Only...215

Control Lever Pattern Operation...217

Mechanical Control Lever Pattern Selector—Canada Only...219

Control Lever Pattern Conversion...220

Operating in Water and Mud...223

Driving Up a Steep or Slippery Slope...224

Lifting...226

Lower Boom With Engine Stopped...228

Parking the Machine...230

Loading and Unloading for Transport...232

Towing Machine...235

Lifting With Bucket Loop...237

Lifting With John Deere Quick Coupler...239

Lifting the Machine...241

Section 3-1: Maintenance—Machine...243

Required Emission-Related Information...244

Engines With Tier 3-Stage IIIA/MAR-I Emission Control...245

Diesel Fuel...246

Lubricity of Diesel Fuel...248

Handling and Storing Diesel Fuel...249

Biodiesel Fuel...250

Testing Diesel Fuel...252

Supplemental Diesel Fuel Additives...253

Fuel Filters...254

Minimizing the Effect of Cold Weather on Diesel Engines...255

Diesel Engine Break-In™ Oil...257

Diesel Engine Oil — Tier 2 and Stage II...258

Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines...260

Diesel Engine Oil — Tier 3 and Stage III...262

Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines...264

Diesel Engine Oil Service Interval for Operation at High Altitude...266

Oil Filters...267

Diesel Engine Coolant (engine with wet sleeve cylinder liners)...268

Water Quality for Mixing with Coolant Concentrate...270

Operating in Warm Temperature Climates...271

Testing Coolant Freeze Point...272

Disposing of Coolant...274

Alternative and Synthetic Lubricants...275

Lubricant Storage...276

Mixing of Lubricants...277

Hydraulic Oil...278

Swing Gear Case and Travel Gear Case Oils...280

Pump Drive Gear Case Oil...281

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...282

Section 3-2: Maintenance—Periodic Maintenance...284

Service Machine at Specified Intervals...285

Check the Hour Meter Regularly...286

Prepare Machine for Maintenance...287

Engine Identification...289

Open Access Doors for Service...292

Open Engine Cover for Service...294

Fuel Tank...295

Hydraulic Breaker and Crusher Attachments...296

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...297

Service Intervals...298

Required Parts...300

Section 3-3: Maintenance—As Required...302

Remove and Clean Fuel Tank Inlet Screen...303

Check Windshield Washer Fluid Level...304

Check and Adjust Track Sag...305

Clean Rear Camera Lens—If Equipped...308

Drain Water and Sediment from Fuel Tank Sump...309

Section 3-4: Maintenance—Every 10 Hours or Daily...310

Check Engine Oil Level...311

Check Engine Coolant Level...313

Check Hydraulic Tank Oil Level...315

Section 3-5: Maintenance—Every 50 Hours or Weekly...318

Drain Primary Fuel Filter and Water Separator...319

Drain Final Fuel Filter...320

Drain Auxiliary Fuel Filter and Water Separator—If Equipped...321

Lubricate Working Tool Pivots...322

Section 3-6: Maintenance—Initial Service—100 Hours...323

Inspect and Re-Torque Track Hardware...342

Section 3-7: Maintenance—Every 250 Hours...326

Check Swing Gear Case Oil Level...327

Drain Water and Sediment from Hydraulic Tank...329

Check Pump Drive Gear Case Oil Level...331

Check Battery Electrolyte Level and Terminals...333

Check and Adjust Air Conditioner Belt...336

Check Travel Gear Case Oil Level...338

Lubricate Front End Pin Joints...339

Inspect and Re-Torque Track Hardware...342

Take Engine Oil Sample...343

Section 3-8: Maintenance—Every 500 Hours...344

Lubricate Swing Bearing...345

Lubricate Swing Bearing Gear...346

Replace Primary Fuel Filter and Water Separator...347

Replace Final Fuel Filter...349

Replace Auxiliary Fuel Filter and Water Separator—If Equipped...351

Check Air Intake Hoses...353

Drain and Refill Engine Oil and Replace Filter...354

Clean Cab Fresh Air and Cab Recirculating Air Filters...356

Take Fluid Samples...358

Section 3-9: Maintenance—Every 1000 Hours...359

Drain and Refill Swing Gear Case Oil...360

Replace Hydraulic Tank Oil Filter...361

Replace Pilot Oil Filter...364

Drain and Refill Pump Drive Gear Case Oil...366

Remove and Clean Engine Crankcase Ventilation Tube...368

Inspect Serpentine Belt...369

Replace Air Cleaner Elements...374

Replace Air Cleaner Dust Unloader Valve...377

Check Coolant Condition...378

Section 3-10: Maintenance—Every 2000 Hours...379

Check and Adjust Engine Valve Lash...380

Drain and Refill Travel Gear Case Oil...381

Section 3-11: Maintenance—Every 4000 Hours...383

Replace Engine Crankshaft Damper...384

Section 3-12: Maintenance—Every 5000 Hours...385

Drain and Refill Hydraulic Tank Oil...386

Replace Hydraulic Tank Vent Cap Filter...390

Section 3-13: Maintenance—Every 6000 Hours...393

Drain Cooling System...394

Cooling System Fill and Deaeration Procedure...396

Section 4-1: Miscellaneous—Machine...398

Bleed Fuel System...399

Bleed Hydraulic System...519

Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...404

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...406

Do Not Service Control Valves, Cylinders, Pumps, or Motors...407

Precautions for Alternator and Regulator...408

Handling, Checking, and Servicing Batteries Carefully...409

Using Battery Charger...412

Using Booster Batteries—24-Volt System...414

Replacing Batteries...415

Fluid Sampling Test Ports...416

Welding on Machine...417

Clean the Machine Regularly...418

Keep Electronic Control Unit Connectors Clean...419

Adding 12-Volt Accessories...420

JDLink™ Machine Monitoring System (MMS)—If Equipped...421

Replacing Fuses...422

Keep ROPS Installed Properly...430

Replacing Bucket Teeth...431

Replacing Bucket Tooth Tip—Heavy-Duty Bucket...433

Replacing Bucket Teeth—TK Series...435

Bucket Remove and Install...436

Track Sag General Information...445

Check Track Shoe Hardware...446

Hardware Torque Specifications...447

Unified Inch Bolt and Screw Torque Values...448

Metric Bolt and Screw Torque Values...450

Section 4-2: Miscellaneous—Operational Checkout...453

Operational Checkout...453

Section 4-3: Miscellaneous—Troubleshooting...512

Troubleshooting Procedure...513

Engine...514

Hydraulic System...519

Electrical System...522

Software Update...525

Section 4-4: Miscellaneous—Storage...526

Prepare Machine for Storage...527

Monthly Storage Procedure...529

Section 4-5: Miscellaneous—Machine Numbers...531

Record Product Identification Number (PIN)...532

Record Engine Serial Number...533

Record Travel Motor Serial Numbers...534

Record Swing Motor Serial Number...535

Record Hydraulic Pump Serial Number...536

Keep Proof of Ownership...537

Keep Machines Secure...538

Section 4-6: Miscellaneous—Specifications...539

210G and 210GLC Engine Specifications...540

210G and 210GLC Drain and Refill Capacities...542

210G and 210GLC Machine Specifications...543

210G and 210GLC Working Ranges...546

210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...549

210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...551

210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...553

210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...555