John Deere 6100J 6110J 6125J 6130J Tractor Diagnosis & Tests Technical Manual (TM801819) PDF - MJODTM801819.zip
John Deere Tractors 6100J, 6110J, 6125J, 6130J Diagnosis & Tests Service Technical Manual (TM801819)
This is the full Diagnosis & Tests Technical Manual, featuring electrical wiring schematics for the John Deere 6100J, 6110J, 6125J, and 6130J Tractors (South America). Inside you'll find every technical detail needed to service, troubleshoot, and overhaul these machines the way expert technicians do.
John Deere Tractors 6100J, 6110J, 6125J & 6130J (South America) workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm801819 - John Deere Tractors 6100J, 6110J, 6125J, 6130J Diagnosis & Tests Technical Manual.pdf
Total Pages: 1,753 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
safety
Safety Information
General Information
Safety Measures
General References
Diagnostic Trouble Codes
BCU Diagnostic Trouble Codes
Observable Symptoms
Electrical System
SyncroPlus™ Transmission
PowrQuad™ Transmissions
Drive Systems
Steering and Brakes
Hydraulic System
Operator's Cab
System Diagnosis
Electronic Components
Engine
Operational Checks
Tests and Adjustments
Fuel System, Air Intake and Cooling
Tests and Adjustments
Theory of Operation
Electrical System - Cab Tractors
How To Use Diagnostic Information
Fuse Box
Starting and Charging Circuit
Panel Warning Lights
Lights and Tail Lights
Work Lights
Radio, Dome Light, Console Light and Beacon Light
Horn and Accessory Connector
Accessory Socket without AutoTrac™ Universal
Accessory Socket with AutoTrac™ Universal
Fan and A/C
Reverse Light and Backup Alarm
Front Windshield Wiper and Washer
Rear Windshield Wiper and Washer
Trailer Connector
BCU - Turn Signal and Hazard Warning Lights
BCU - Electronic Hitch Control
BCU - Brakes
BCU - Service Connector
BCU - PTO
BCU - Engine Speed Sensor
BCU - Front-Wheel Drive
BCU - Differential Lock
GreenStar™ and AutoTrac™ Universal
Component Tests
Connectors
Electrical System - Open Operator's Station
How To Use Diagnostic Information
Fuse Box
Starting and Charging Circuit
Panel Warning Lights
Lights and Tail Lights
Work Lights
Horn
Reverse Light and Backup Alarm
Trailer Connector
BCU - Turn Signal and Hazard Warning Lights
BCU - Electronic Hitch Control
BCU - Brakes
BCU - Service Connector
BCU - PTO
BCU - Engine Speed Sensor
BCU - Front-Wheel Drive
BCU - Differential Lock
Component Tests
Connectors
Electronic Control Units
Operation and General Information on Diagnostics
Data BUS Systems, Operation
BCU - Basic Control Unit
SyncroPlus™ Transmission
Preliminary Checks
Operational Check
Tests and Adjustments
Operation
Range Box
PowrQuad™ Transmissions
Operational Check
Tests and Adjustments
Operation
Range Box
Drive Systems
Operational Check
Tests and Adjustments
Operation
Steering and Brakes
Preliminary Checks
Operational Check
Tests and Adjustments
Operation
PC hydraulic system
General Information
Operational and Preliminary Checks
Operation
Schematic
Tests for Diagnostics and Adjustments
PFC Hydraulic System
General Information
Operational and Preliminary Checks
Theory of Operation
Schematic
Tests for Diagnostics and Adjustments
Operator's Cab
Tests and Adjustments
Operation
Special Tools (Dealer-Fabricated)
TABLE OF CONTENTS
Section 205: Safety.....319
Group 05: Safety Information.....1406
Recognize Safety Information.....1406
Follow Safety Instructions.....35
Replace Safety Signs.....36
Wear Protective Clothing.....37
Prevent Battery Explosions.....38
Avoid Static Electricity Risk When Refueling.....39
Service Tires Safely.....41
Keep ROPS Installed Properly.....42
Park Machine Safely.....43
Handle Fluids Safely—Avoid Fires.....44
Handle Fuel Safely—Avoid Fires.....45
Prepare for Emergencies.....46
Work in Clean Area.....47
Prevent Machine Runaway.....48
Work In Ventilated Area.....49
Avoid High-Pressure Fluids.....50
Use Proper Lifting Equipment.....51
Illuminate Work Area Safely.....52
Use Proper Tools.....53
Live With Safety.....319
Section 210: General Information.....55
Group 05: Safety Measures.....55
Safety Measures on Electronic Control Units.....57
Group 15: General References.....55
General References—Summary.....59
Unified Inch Bolt and Cap Screw Torque Values.....60
Metric Bolt and Cap Screw Torque Values.....62
Hydraulic System Unified Inch Fitting Torques.....64
Hydraulic system metric fitting torques.....65
Component Identification Table.....66
Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram.....739
Electrical Diagram Symbols.....71
Wire Numbers and Color Codes.....73
Troubleshooting Unsolved Problems.....74
Electrical System Visual Inspection.....671
Circuit Malfunctions.....76
Seven Steps Electrical Test Procedure.....81
Hydraulic System — Circuit Symbols.....83
Section 211: Diagnostic Trouble Codes.....89
Group BCU: BCU Diagnostic Trouble Codes.....89
BCU 000168.16 - System Voltage Too High (Engine Running).....89
BCU 000168.17 - System Voltage Too Low (Engine Speed Over 1500 rpm).....89
BCU 000168.18 - System Voltage Too Low (Engine Speed Up to 1500 rpm).....89
BCU 000186.02 - PTO Speed Sensor, Electrical Circuit Fault.....89
BCU 000186.17 - PTO speed is not registered.....89
BCU 000190.02 - Engine Speed Sender, Circuit Fault.....89
BCU 000629.12 - Control Unit, Internal Error.....89
BCU 000639.12 - Control Unit, Internal Error.....89
BCU 000639.13 - 29-bit CAN BUS, High Error Rate.....89
BCU 000639.14 - 29-bit CAN BUS, Very High Error Rate.....89
BCU 000639.19 - 29-bit CAN BUS, Very High Error Rate.....89
BCU 000746.31 - Differential Lock Solenoid Valve, Circuit Fault.....89
BCU 000980.07 - PTO, Switch Error.....89
BCU 299780.07 - Malfunction at Turn Signal Switch.....89
BCU 302001.31 - OPERATOR INFORMATION 250-Hour Service.....89
BCU 302002.31 - OPERATOR INFORMATION 500-Hour Service.....89
BCU 302003.31 - OPERATOR INFORMATION 750-Hour Service.....89
BCU 302004.31 - OPERATOR INFORMATION 1500-Hour Service.....89
BCU 302071.31 - OPERATOR INFORMATION Turn PTO switch OFF.....89
BCU 302073.31 - PTO Solenoid, Circuit Fault.....89
BCU 302077.31 - INFORMATION FOR OPERATOR: Sit on seat or Disengage PTO.....778
BCU 302080.31 - Differential Lock, Switch Error.....89
BCU 302082.31 - OPERATOR INFORMATION Actuate Front-Wheel Drive Switch.....89
BCU 302085.31 - Front Wheel Drive, Switch Error.....89
BCU 302086.31 - Front-Wheel Drive Clutch Solenoid, Circuit Fault.....89
BCU 302089.31 - OPERATOR INFORMATION Turn PTO switch OFF.....89
BCU 302106.31 - Control Unit, Internal Error.....89
BCU 302131.31 - Fault in Turn Signal Circuit.....89
BCU 302132.31 - Defective Hazard Warning Light Fuse F113 and/or F114.....89
BCU 302133.31 - PTO, Switch Error.....89
BCU 302135.31 - Remote-control PTO, Error left-hand switch.....90
BCU 302136.31 - Remote-control PTO, Error right-hand switch.....90
BCU 302139.31 - INFORMATION FOR OPERATOR: PTO may be engaged via remote-control switch.....90
BCU 302240.31 - Control Unit Connected to Wrong Wiring Harness Connector.....90
BCU 303027.31 - Hitch Control Unit Calibration Was Not Successful.....90
BCU 303028.31 - Hitch Control Unit Not Calibrated.....90
BCU 303037.03 - 5-Volt Supply Voltage Too High.....90
BCU 303037.04 - 5-Volt Supply Voltage Too Low.....90
BCU 303041.02 - Stepper Motor Coil 1, Open wire.....90
BCU 303042.02 - Stepper Motor Coil 2, Open wire.....90
BCU 303043.02 - Stepper Motor Coil 1, Circuit Fault.....90
BCU 303044.02 - Stepper Motor Coil 2, Circuit Fault.....90
BCU 303045.04 - System Voltage Too Low.....90
BCU 303047.03 - System Voltage Too High.....90
BCU 303049.02 - Conflicting Signals of Rapid Raise/Lower Switch and Remote Switch.....90
BCU 303049.03 - Rapid Raise/Lower Rocker Switch, Signal Voltage Too High.....90
BCU 303049.04 - Rapid Raise/Lower Rocker Switch, Signal Voltage Too Low.....90
BCU 303051.03 - Left Draft Sensor, Signal Voltage Too High.....90
BCU 303051.04 - Left-Hand Draft Sensor, Signal Voltage Too Low.....90
BCU 303052.03 - Right-Hand Draft Sensor, Signal Voltage Too High.....90
BCU 303052.04 - Right-Hand Draft Sensor, Signal Voltage Too Low.....90
BCU 303053.03 - Sensitivity Potentiometer, Signal Voltage Too High.....90
BCU 303053.04 - Sensitivity Potentiometer, Signal Voltage Too Low.....90
BCU 303054.03 - Hitch Height Control Potentiometer, Signal Voltage Too High.....90
BCU 303054.04 - Hitch Height Control Potentiometer, Signal Voltage Too Low.....90
BCU 303055.03 - Position Sensor, Signal Voltage Too High.....90
BCU 303055.04 - Position Sensor, Signal Voltage Too Low.....90
BCU 303056.03 - Raise Limit Potentiometer, Signal Voltage Too High.....90
BCU 303056.04 - Height Limit Potentiometer, Signal Voltage Too Low.....90
BCU 303057.03 - Rate-of-Drop Potentiometer, Signal Voltage Too High.....90
BCU 303057.04 - Rate-of-Drop Potentiometer, Signal Voltage Too Low.....90
BCU 303058.02 - Remote Control Switch, Erroneous Signal.....90
BCU 303060.02 - Stepper Motor Deadband Out of Range.....91
BCU 303177.18 - Oil Temperature During Calibration Too Low.....91
BCU 303251.02 - Left-Hand Draft Sensor, Interrupted Signal During Calibration.....91
BCU 303251.03 - Left Draft Sender, Signal Voltage Too High During Calibration.....91
BCU 303251.04 - Left Draft Sender, Signal Voltage Too Low During Calibration.....91
BCU 303252.02 - Right-Hand Draft Sensor, Interrupted Signal During Calibration.....91
BCU 303252.03 - Right-Hand Draft Sensor, Signal Voltage Too High During Calibration.....91
BCU 303252.04 - Right-Hand Draft Sensor, Signal Voltage Too Low During Calibration.....91
BCU 303255.03 - Position Sender, Signal Voltage Too High During Calibration.....91
BCU 303255.04 - Position Sender, Signal Voltage Too Low During Calibration.....91
BCU 303260.16 - Stepper Motor Raising Deadband Above Valid Range During Calibration.....91
BCU 303260.18 - Stepper Motor Raising Deadband Below Valid Range During Calibration.....91
BCU 303261.16 - Stepper Motor Lowering Deadband Above Valid Range During Calibration.....91
BCU 303261.18 - Stepper Motor Lowering Deadband Below Valid Range During Calibration.....91
Section 212: Observable Symptoms.....239
Group 40: Electrical System.....239
Control Unit(s) Not Displayed.....239
Diagnostic Mode Cannot Be Entered or Connection Problems with Service ADVISOR (Cab Tractors).....239
Diagnostic Mode Can Not Be Accessed or Connection Problems with Service ADVISOR™ (Open operator's station).....239
Problems with the Battery.....239
Problems with the Starter Motor.....239
Problems with the Horn — Optional.....239
Problems with the Windshield Wiper.....239
Problems with the Windshield Washer.....239
Group 50: SyncroPlus™ Transmission.....239
Problems with SyncroPlus Transmission.....239
Group 55: PowrQuad™ Transmissions.....239
Problems with PowrQuad Transmission.....239
Group 56: Drive Systems.....239
Problems with the PTO.....778
Group 60: Steering and Brakes.....239
Problems with the Brakes.....239
Problems with the Steering.....239
Group 70: Hydraulic System.....239
Problems with the Rockshaft.....239
Problems with Rockshaft Remote Control.....239
Group 90: Operator's Cab.....239
Problems with the Air Conditioning System.....239
Section 213: System Diagnosis.....297
Group 45: Electronic Components.....297
29-bit CAN BUS - Check (Cab Tractors).....303
Section 220: Engine.....308
Group 10: Operational Checks.....308
Safety.....319
Preliminary Engine Testing.....311
Group 15: Tests and Adjustments.....308
Dynamometer test.....313
Section 230: Fuel, Air Intake and Cooling Systems.....314
Group 15: Tests and Adjustments.....314
Tests and Adjustments—Summary of References.....1548
Safety Information.....1406
Explanation of Checks.....1710
Safety.....319
Special Tools.....1708
Identifying Cooling System Type.....321
Specifications.....1709
Testing Air Intake System.....324
Checking Cooling System for Leaks (Only A-Type Cooling System).....326
Testing Temperature at Which the Thermostat Opens.....328
Hand Throttle Lever and Accelerator Pedal Adjustment.....331
Accelerator Pedal Adjustment.....331
Group 20: Theory of Operation.....738
Component Description - Summary of References.....1548
Fuel System - Description.....334
Air Intake System - Theory of Operation.....738
Automatic Drive Belt Tensioner - Theory of Operation.....738
Section 240: Electrical System - Cab Tractors.....337
Group 05: How To Use Diagnostic Information.....337