Mitsubishi Fuso FE FG Canter 2012-2016 Workshop Service Repair Manual PDF - MMTBSFUSOEG1216OPEK.zip
A full factory-level repair and service guide, complete with Electrical Wiring Diagrams, covering the Mitsubishi Fuso FE.FG Series from 2012 through 2016. It contains every technical detail needed to service, troubleshoot, fix, and overhaul your truck the way trained technicians do.
This 2012-2016 Mitsubishi Fuso FE.FG Series workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 6,154 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
FE.FG Series 2012-2016 Fuso Canter Service Manual (00ELT0001&00ELT0031&00ELT0032&00ELT0059)...1
2012 to 2016 Canter Service Manual...1
Group Index...2
Modification Summary...3
Modification Summary (2013 Model Year)...4
Modification Summary (2014 Model Year)...7
Modification Summary (2014 1/2 Model Year)...9
Modification Summary (2015 to 2016 Model Years)...13
Group 00 - General...17
Group 00 - General (2012 Model Year)...18
Index...19
Equipment Type Codes List...20
Power Train Table...21
How To Read This Manual...22
Chassis Number, Engine Number, Power Train Label...30
Vehicle Identification Number...31
Precautions for Maintenance Operation...32
1. Handling Precautions for Electric Circuits...37
2. Service Precautions for Alternators...40
3. Intermittent Faults...42
4. Precautions for Arc Welding...43
5. Cautions When Handling DEF...44
6. Precautions When Repainting...44
7. Precautions When Handling a Vehicle with DUONIC System...44
8. Precautions on Cleaning When Servicing the Engine and Transmission...45
Jacking Up the Vehicle...48
Diagnosis Codes...52
1. Diagnosis Codes...52
2. Reading and Erasing the Diagnosis Code...58
Table of Standard Tightening Torques...62
Group 00 - General (2013 Model Year)...65
Index...66
Precautions for Maintenance Operation...67
Group 00 - General (2014 to 2014 1/2 Model Years)...69
Index...70
Equipment Type Codes List...71
Power Train Table...72
How to Read This Manual...73
Chassis Number, Engine Number, Power Train Label...81
Vehicle Identification Number...82
Precautions for Maintenance Operation...83
1. Handling Precatuions for Electric Circuits...88
2. Service Precautions for Alternators...91
3. Intermittent Faults...92
4. Precautions for Arc Welding...94
5. Cautions When Handling DEF...95
6. Precautions When Repainting...95
7. Precautions When Handling a Vehicle with DUONIC System...95
8. Precautions on Cleaning When Servicing the Engine and Transmission...96
Jacking Up the Vehicle...99
Diagnosis Codes...103
1. Diagnosis Codes...103
2. Reading and Erasing the Diagnosis Code...109
Table of Standard Tightening Torques...113
Group 00 - General (2015 to 2016 Model Years)...119
Index...120
Power Train Table...121
Vehicle Identification Number...122
Group 01 - Maintenance Schedule...123
Group 01 - Maintenance Schedule (2012 to 2014 1/2 Model Years)...124
Index...125
How To Read the Maintenance Schedule Tables...126
Maintenance Schedule Tables...128
Maintenance Operations...132
Lubrication Tables...134
Lubrication...136
Group 01 - Maintenance Schedule (2015 to 2016 Model Years)...140
Index...141
How to Read the Maintenance Schedule Tables...142
1. For Maintenance Schedule in Severe Use...143
2. Maintenance Schedule...143
Maintenance Schedule Tables...144
Lubrication Tables...150
Group 11 - Engine...152
Index...153
Specifications...154
Structure and Operation...155
1. Engine Proper...155
2. Timing System...155
3. Main Bearing...157
4. Connecting Rod, Piston...157
5. Rocker Arms, Tappets...160
Troubleshooting...161
Engine Removal and Installation...162
Tilt Cab...162
Fixed Cab...166
Work for Overhauling Engine...170
Timing Gear Case...200
Timing Gear, Chain...206
Overhead, Cylinder Head...220
Piston and Connecting Rod...240
Flywheel...250
Crankshaft and Crankcase...254
Group 12 - Lubrication...267
Index...268
Specifications...269
Structure and Operation...270
1. Lubrication System...270
2. Oil Pump/Vacuum Unit...271
3. Oil Filter...273
4. Oil Cooler...273
Troubleshooting...274
On-Vehicle Inspection and Adjustment...275
1. Oil Filter Replacement...275
2. Engine Oil Replacement...277
3. Inspection of Engine Oil Level...279
4. Inspection of Engine Oil Leaks...279
5. Oil Pressure Measurement...280
Oil Pan, Oil Strainer...281
Oil Pump/Vacuum Unit...285
Oil Filter, Oil Cooler...286
Group 13 - Fuel and Engine Control...289
Index...290
Specifications...292
Structure and Operation...293
1. High Pressure Electronic Injection System...293
Troubleshooting...301
On-Vehicle Inspection and Adjustment...303
1. Inspecting and Adjusting No-load Minimum and Maximum Speeds...303
2. Air-bleeding of Fuel System...304
3. Fuel Filter Replacement...304
4. Fuel Hose Replacement...307
Fuel Tank, Fuel Pump...309
FE...309
FG...311
Fuel Filter...313
Accelerator Pedal...317
High Pressure Fuel Pump...319
Common Rail, Injector...323
Group 13E - Common Rail System...327
Group 13E - Common Rail System (2012 to 2014 Model Years)...328
Index...329
Specifications...330
Structure and Operation...332
1. High Pressure Electronic Injection System...332
2. Engine Electronic Control System...334
Troubleshooting...350
1. Inspections Based on Diagnosis Codes...350
2. FUSO Diagnostics Service Data (Actual Values)...961
3. FUSO Diagnostics Actuator Test (Actuations)...977
4. Alteration and Reset of Coding Data in Engine Electronic Control Unit...979
5. Inspections to be Made and NOx Error Occurrence...982
6. Inspections to be Made at Injector Error Occurrence...999
7. Inspection When an Error in the Exhaust Gas Recirculation and Exhaust Brake Valve System Error Occurrence...1001
8. Inspection When a Diesel Particulate Filter-related Sensor System Error Occurrence...1004
9. Inspection When a DEF Dosing Module System Error Occurrence...1005
10. Inspections to be Made at Blow-by Pressure Sensor Error Occurrence...1006
11. Inspections to be Made at CAN Error Occurrence...1008
Inspection of Electrical Equipment...1010
Installed Locations of Parts...1022
Electric Circuit Diagram...1050
Group 13E - Common Rail System (2014 1/2 Model Year)...1056
Index...1057
Specifications...289
Structure and Operation...1058
1. High Pressure Electronic Injection System...1058
2. Engine Electronic Control System...1060
Troubleshooting...1074
1. Inspections Based on Diagnosis Codes...1074
2. Fuso Diagnostics Service Data (Actual Values)...1746
3. Fuso Diagnostics Actuator Test (Actuations)...1762
4. Alteration and Reset of Coding Data in Electronic Control Unit...1764
5. Inspections to be Made at NOx Error Occurrence...1767
6. Inspections to be Made at Injector Error Occurrence...1785
7. Inspection When an Error in the Exhaust Gas Recirculation and Exhaust Brake Valve System Error Occurrence...1787
8. Inspection When a Diesel Particulate Filter-related Sensor System Error Occurrence...1790
9. Inspection When a DEF Dosing Module System Error Occurrence...1791
10. Inspections to be Made at Blow-by Pressure Sensor Error Occurrence...1792
11. Inspection to be Made at CAN Error Occurrence...1794
Inspection of Electrical Equipment...4276
Installed Locations of Parts...4276
Electric Circuit Diagram...4276
Group 13E - Common Rail System (2015 to 2016 Model Years)...1796
Index...1797
Specifications...289
Structure and Operation...1798
1. High Pressure Electronic Injection System...1798
2. Engine Electronic Control System...1800
Troubleshooting...1814
1. Inspections Based on Diagnosis Codes...1814
2. Fuso Diagnostics Service Data (Actual Values)...2483
3. Fuso Diagnostics Actuator Test (Actuations)...2499
4. Alteration and Reset of Coding Data in Electronic Control Unit...2501
5. Inspections to be Made at NOx Error Occurrence...2504
6. Inspections to be Made at Injector Error Occurrence...2522
7. Inspection When an Error in the Exhaust Gas Recirculation and Exhaust Brake Valve System Error Occurrence...2524
8. Inspection When a Diesel Particulate Filter-related Sensor System Error Occurrence...2527
9. Inspection When a DEF Dosing Modulator System Error Occurrence...2528
10. Inspections to be Made at Blow-by Pressure Sensor Error Occurrence...2529
11. Inspections to be Made at CAN Error Occurrence...2531
Inspection of Electrical Equipment...4276
Installed Locations of Parts...4276
Electric Circuit Diagram...4276
Group 14 - Cooling...2534
Group 14 - Cooling (2012 to 2014 Model Years)...2535
Index...2536
Specifications...2537
Structure and Operation...2538
1. Cooling System...2538
2. Water Pump...2539
3. Thermostat...2539
Troubleshooting...2540
On-Vehicle Inspection and Adjustment...2541
1. Inspection of Auto Tensioner...2541
2. Inspection of Coolant Level...2544
3. Inspection of Coolant Leaks...2544
4. Coolant Replacement and Cleaning of Cooling System...2544
5. Air Bleeding of Cooling System...2548
6. Air/Gas Leakage Test...2548
7. Inspection of Cracks or Damage of the Belt...2548
Disconnection and Connection of Hoses and Pipes...2549
Radiator...2559
Pressure Cap, Surge Tank...2561
Reservoir Tank...2563
Cooling Fan...2565
Belt, Water Pump, Damper Pulley...2569
Thermostat...2575
Group 14 - Cooling (2014 1/2 to 2016 Model Years)...2577
Index...2578
Specifications...2579
Structure and Operation...2580
1. Cooling System...2580
2. Water Pump...2581
3. Thermostat...2581
Troubleshooting...2582
On-Vehicle Inspection and Adjustment...2583
1. Inspection of Auto Tensioner...2583
2. Inspection of Coolant Level...2586
3. Inspection for Coolant Leaks...2586
4. Coolant Replacement and Cleaning of Cooling System...2586
5. Air Bleeding of Cooling System...2590
6. Air/Gas Leakage Test...2590
7. Inspection of Cracks or Damage of the Belt...2590
Disconnection and Connection of Hoses and Pipes...2591
Radiator...2601
Pressure Cap, Surge Tank...2603
Reservoir Tank...2605
Cooling Fan...2607
Belt, Water Pump, Damper Pulley...2611
Thermostat...2617
Group 15 - Intake and Exhaust...2619
Group 15 - Intake and Exhaust (2012 to 2014 Model Years)...2620
Index...2621
Specifications...2622
Structure and Operation...2623
1. Air Cleaner...2623
2. Turbocharger System...2624
3. EBS (Exhaust Brake System) Valve...2629
Troubleshooting General...2630
On-Vehicle Inspection and Adjustment...2631
1. Exhaust Emission Condition...2631
2. Cleaning and Inspection of Air Cleaner Element...2631
3. Installation, Looseness, and Damage of Exhaust Pipe and Muffler...2632
4. Functions of Muffler...2633
Air Duct and Air Cleaner...2634
Except Crew Cab...2634
Crew Cab...2640
Turbocharger...2646
Exhaust Manifold...2654
Intercooler...2656
Intake Manifold...2658
Front Pipe...2664
Group 15 - Intake and Exhaust (2014 1/2 to 2016 Model Years)...2666
Index...2667
Specifications...2668
Structure and Operation...2669
1. Air Cleaner...2669
2. Turbocharging System...2670
3. EBS (Exhaust Brake System) Valve...2675
Troubleshooting General...2676
On-Vehicle Inspection and Adjustment...2677
1. Exhaust Emission Condition...2677
2. Cleaning and Inspection of Air Cleaner Element...2677
3. Installation, Looseness, and Damage of Exhaust Pipe and Muffler...2678
4. Functions of Muffler...2679
Air Duct and Air Cleaner...2680
Except Crew Cab...2680
Crew Cab...2686
Turbocharger...2692
Exhaust Manifold...2700
Intercooler...2702
Intake Manifold...2706
Front Pipe...2710
Group 17 - Emission Control...2712
Group 17 - Emission Control (2012 to 2014 Model Years)...2713