John Deere 4730 4830 Self-Propelled Sprayer Diagnostic Test Service Manual TM2369 PDF - MJODTM2369.zip
A full Operation & Test service guide, complete with Electrical Wiring Diagrams, covering the John Deere Self-Propelled Sprayers 4730 and 4830. Inside, you'll find everything needed to service, troubleshoot, and overhaul these machines with the same skill as a factory technician.
The Operation & Test workshop guide for the John Deere Self-Propelled Sprayers 4730 and 4830 contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM2369 - John Deere 4730 and 4830 Self-Propelled Sprayers Technical Manual (Operation & Test).PDF
Total Pages: 3,351 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Diagnostic Trouble Codes (DTC)
ATC - Automatic Temperature Control DTC
BHC - Boom Hydraulic Controller DTC
CCU - Chassis Control Unit DTC
ECU - Engine Control Unit DTC
iTC - Integrated Terrain Compensation DTC
SRC - Spray Rate Controller DTC
SSU - Steering System Unit DTC
TEC - Tractor Equipment Control DTC
TEI - Tractor Equipment Interface DTC
Observable Symptoms
Engine System
Air Intake and Cooling System
Electrical
Power Train
Brake System
Hydraulic System
Hydraulic Tread Adjust
Steering
Operator Station
Solution System
Foamer System
Auto Suspension Leveling System
Engine System
Air Intake and Cooling Systems
Electrical
General Information - Electrical Section
Component Identification
Accessing Diagnostic Codes and Addresses
Calibration Procedures
Diagnostic Trouble Codes
Diagnostic Addresses
Component Tests - ATC
Component Tests - Other
Agitation
Auxiliary Power
Backup Alarm
Boom Leveling
Boom Unfold and Fold
CAN Bus
Caution Light
Charging System
Controller
Drivetrain Status
Electric Fuel Pump
Engine Air Filter Switch
Engine and Fuel Control
Engine Coolant Sensor
Engine Oil Pressure Switch
Engine Speed Sensor
Foam Marker (Dual Drop)
Foam Marker (Single Drop)
Fuel Level Sensor
Glow Plug
GPS Receiver
GreenStar AUTOTRAC
Horn
Hydraulic Oil Temperature Sensor
Hydrostatic Boost
Ladder
Lighter
Lighting
Load Sense Jam Valve
Operator Presence Switch
Park Brake
Power
Radar Sensor
Radio and Clock
Seat Adjust
Solution Pressure
Solution Pump
Speed Range
Spray Valve Control
Spray Rate
Starting System
Stop Light
Throttle
Traction Control
Tread Adjust
Wheel Speed Sensor
Power Train
Brake Systems
Hydraulic System
Suspension and Tread Adjust
Steering System
Operator Station
Solution System
Foamer
Automatic Air Suspension Leveling System
Service Tools
tm2369 - 4730/4830 Self-Propelled Sprayer Diagnosis and Test
Table of Contents
Foreword
Section 210: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Perform Service Safely
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Protect Against High Pressure Spray
Prevent Acid Burns
Wear Protective Clothing
Handle Agricultural Chemicals Safely
Service and Operate Chemical Sprayers Safely
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Support Machine Properly
Service Machines Safely
Practice Safe Maintenance
Avoid Harmful Asbestos Dust
Work In Ventilated Area
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Tires Safely
Service Cooling System Safely
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 10: Machine Specifications
Machine Specification
Dimensions
Dimensions—All Machines
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
High Pressure Face Seal Torque Chart
Service Recommendations For Flat Face O-Ring Seal Fittings
Limited Battery Warranty
Keep Proof of Ownership
Keep Machines Secure
Group 20: Machine Component Location
Identification Numbers
Section 211: Diagnostic Trouble Codes
Group 1: ATC - Automatic Temperature Control Diagnostic Trouble Codes
ATC 000170.03 - Cab Temperature Sensor Circuit Voltage High
ATC 000170.04 - Cab Temperature Sensor Circuit Voltage Low
ATC 000628.12 - ATC Programming
ATC 000630.02 - ATC Calibration Fault - Data Invalid
ATC 000639.14 - ATC CAN Error Limit Exceeded
ATC 000871.03 - Refrigerant Pressure Sensor Circuit Voltage High
ATC 000871.04 - Refrigerant Pressure Sensor Circuit Voltage Low
ATC 000871.13 - Sensor for Refrigerant Pressure, Refrigerant Pressure Out of Valid Range Low
ATC 000876.03 - Compressor Clutch Circuit Voltage High
ATC 000876.04 - Compressor Clutch Circuit Voltage Low
ATC 000876.10 - Excessive A/C Clutch Cycling
ATC 000876.14 - Compressor Shut Off Due to Engine Overheat
ATC 000923.03 - Circulation Blower Motor Circuit Voltage High
ATC 000923.04 - Circulation Blower Motor Circuit Voltage Low
ATC 000923.12 - Circulation Blower Motor Driver Circuit Fault
ATC 001079.03 - ATC Sensor Supply Voltage High
ATC 001079.04 - ATC Sensor Supply Voltage Low
ATC 001546.03 - Water Valve Position Sensor Circuit Voltage High
ATC 001546.04 - Water Valve Position Sensor Circuit Voltage Low
ATC 001547.03 - Evaporator Temperature Sensor Circuit Voltage High
ATC 001547.04 - Evaporator Temperature Sensor Circuit Voltage Low
ATC 001548.03 - Outlet Air Temperature Sensor Circuit Voltage High
ATC 001548.04 - Outlet Air Temperature Sensor Circuit Voltage Low
ATC 001549.03 - Water Valve Motor Circuit Voltage High
ATC 001549.04 - Water Valve Motor Circuit Voltage Low
ATC 001549.07 - Water Valve Motor Mechanical Fault
ATC 001549.13 - Water Valve Motor Not Calibrated
ATC 001551.03 - Pressurizer Blower Motor Circuit Voltage High
ATC 001551.04 - Pressurizer Blower Motor Circuit Voltage Low
ATC 001552.03 - Cab Temperature Control Circuit Voltage High
ATC 001552.04 - Cab Temperature Control Circuit Voltage Low
ATC 001553.03 - Blower Control Circuit Voltage High
ATC 001553.04 - Blower Control Circuit Voltage Low
ATC 002000.09 - ECU Message Missing
ATC 523848.03 - Air Flow Mode Motor Circuit Voltage High
ATC 523848.04 - Air Flow Mode Motor Circuit Voltage Low
ATC 523848.05 - Air Flow Mode Motor Circuit Current Low
ATC 523848.06 - Air Flow Mode Motor Circuit Current High
ATC 523848.07 - Air Flow Mode Motor Mechanical Fault
ATC 523848.13 - Air Flow Mode Motor Not Calibrated
ATC 524202.03 - Ambient Temperature Sensor Circuit Voltage High
ATC 524202.04 - Ambient Temperature Sensor Circuit Voltage Low
ATC 524203.03 - Ambient Temperature Sensor Circuit Voltage High
ATC 524203.04 - Ambient Temperature Sensor Circuit Voltage Low
ATC 524219.02 - Defog Sensor Calibration Fault - Data Invalid
ATC 524219.03 - Defog Sensor Circuit Voltage High
ATC 524219.04 - Defog Sensor Circuit Voltage Low
Group 2: BHC - Boom Hydraulic Controller Diagnostic Trouble Codes
BHC 000158.00 - Switched Supply Voltage High
BHC 000158.01 - Switched Supply Voltage Low
BHC 000237.02 - VIN Security Data Conflict
BHC 000237.14 - VIN Security Not Enabled
BHC 000237.31 - VIN Security Messages Missing
BHC 000628.12 - Programming
BHC 000629.12 - Control Unit Fault
BHC 000630.02 - Calibration Fault/Data Invalid
BHC 000639.14 - CAN Error - Limit Exceeded
BHC 001231.14 - CAN 2 Error Limit Exceeded
BHC 002065.14 - PVT Missing
BHC 002071.09 - ECU Message Missing
BHC 002170.09 - BHC Sensor Missing
BHC 522316.03 - Boom Center Frame Height Sensor Voltage is Above Normal
BHC 522316.04 - Boom Center Frame Height Sensor Voltage is Below Normal
BHC 522316.13 - Boom Center Frame Height Sensor is Out of Calibration
BHC 522372.13 - Right Hand Inner Calibration
BHC 522377.13 - Right Hand Outer Calibration
BHC 522378.13 - Left Hand Inner Calibration
BHC 522380.13 - Left Hand Outer Calibration
BHC 523461.03 - Roll Bias Sensor High
BHC 523461.04 - Roll Bias Sensor Low
BHC 523461.13 - Boom Roll Bias Sensor Out of Calibration
BHC 523463.05 - Roll Bias Left Coil Current Low
BHC 523463.06 - Roll Bias Left Coil Current High
BHC 523464.05 - Roll Bias Right Coil Current Low
BHC 523464.06 - Roll Bias Right Coil Current High
BHC 523477.05 - Center Frame Lower Coil Current is Below Normal or Open Circuit
BHC 523477.06 - Center Frame Lower Coil Current is Above Normal or Short Circuit
BHC 523478.05 - Center Frame Raise Coil Current is Below Normal or Open Circuit
BHC 523478.06 - Center Frame Raise Coil Current is Above Normal or Short Circuit
BHC 523479.05 - Left Boom Tilt Down Coil Current is Below Normal or Open Circuit
BHC 523479.06 - Left Boom Tilt Down Raise Coil Current is Above Normal or Short Circuit
BHC 523480.05 - Right Boom Tilt Down Coil Current is Below Normal or Open Circuit
BHC 523480.06 - Right Boom Tilt Down Raise Coil Current is Above Normal or Short Circuit
BHC 523481.05 - Left Boom Tilt Up Coil Current is Below Normal or Open Circuit
BHC 523481.06 - Left Boom Tilt Up Raise Coil Current is Above Normal or Short Circuit
BHC 523482.05 - Right Boom Tilt Up Coil Current is Below Normal or Open Circuit
BHC 523482.06 - Right Boom Tilt Up Raise Coil Current is Above Normal or Short Circuit
Group 3: CCU - Chassis Control Unit Diagnostic Trouble Codes
CCU 000070.02 - Park Brake Switch Fault
CCU 000096.01 - Fuel Level Low
CCU 000096.05 - Fuel Sensor Circuit Open
CCU 000096.06 - Fuel Sensor Circuit Closed
CCU 000158.00 - CCU-SRC Switched Supply Voltage High
CCU 000158.01 - CCU-SRC Switched Supply Voltage Low
CCU 000237.02 - VIN Data Does Not Match Other Controllers
CCU 000237.14 - VIN Security Not Enabled
CCU 000237.31 - VIN Messages Missing
CCU 000628.12 - CCU Programming
CCU 000629.12 - CCU Control Unit Fault
CCU 000630.02 - CCU Calibration Fault/Data Invalid
CCU 000639.14 - CCU CAN 1 Message Overflow
CCU 001231.14 - CCU CAN 2 Message Overflow
CCU 001504.02 - Operator Seat Switch Fault
CCU 001592.02 - Left Front Wheel Speed Sensor Frequency Invalid
CCU 002000.09 - ECU Message Missing
CCU 002246.09 - Multifunction Control Handle Message Missing
CCU 524279.31 - Operator Out of Seat
Group 4: ECU - Engine Control Unit Diagnostic Trouble Codes
ECU 000091.09 - Throttle Communication Signal Erratic
ECU 000097.03 - Water-in-Fuel Signal Out of Range High
ECU 000097.04 - Water-in-Fuel Signal Out of Range Low
ECU 000097.16 - Water in Fuel Detected
ECU 000100.01 - Engine Oil Pressure Signal Extremely Low
ECU 000100.03 - Engine Oil Pressure Signal Out of Range High
ECU 000100.04 - Engine Oil Pressure Signal Out of Range Low
ECU 000100.18 - Engine Oil Pressure Signal Moderately Low
ECU 000100.31 - Engine Oil Pressure Invalid
ECU 000102.02 - Intake Manifold Pressure Signal Invalid
ECU 000102.03 - Intake Manifold Pressure Signal Out of Range High
ECU 000102.04 - Intake Manifold Pressure Signal Out of Range Low
ECU 000103.00 - Turbo Speed Signal Extremely High
ECU 000103.02 - Turbo Speed Signal Invalid
ECU 000103.05 - Turbo Speed Sensor Circuit has High Resistance
ECU 000103.06 - Turbo Speed Sensor Circuit has Low Resistance
ECU 000103.08 - Turbocharger Speed Signal Invalid
ECU 000103.31 - TurboCharger Speed Signal Missing
ECU 000105.00 - Intake Manifold Air Temperature Signal Extremely High
ECU 000105.03 - Intake Manifold Air Temperature Signal Out of Range High
ECU 000105.04 - Intake Manifold Air Temperature Signal Out of Range Low
ECU 000105.15 - Intake Manifold Air Temperature Signal Slightly High
ECU 000105.16 - Intake Manifold Air Temperature Signal Moderately High
ECU 000107.00 - Air Filter Differential Pressure High
ECU 000108.02 - Barometric Pressure Signal Invalid
ECU 000110.00 - Engine Coolant Temperature Signal Extremely High
ECU 000110.03 - Engine Coolant Temperature Signal Out of Range High
ECU 000110.04 - Engine Coolant Temperature Signal Out of Range Low
ECU 000110.15 - Engine Coolant Temperature Signal Slightly High
ECU 000110.16 - Engine Coolant Temperature Signal Moderately High Diagnostic Procedure
ECU 000110.17 - Engine Coolant Temperature Signal Slightly Low
ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High
ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low
ECU 000157.10 - Fuel Rail Pressure Rate of Change Abnormal