John Deere 4005 Compact Utility Tractor Workshop Repair Service Manual PDF (TM103019) - MJODTM103019.zip
A comprehensive technical manual featuring complete electrical wiring schematics for the John Deere Compact Utility Tractor Model 4005, packed with the workshop-level detail needed to service, troubleshoot, and repair it the way a professional technician would.
The workshop service technical manual for John Deere Compact Utility Tractors Model 4005 contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm103019 - 4005 Compact Utility Tractor Technical Manual.pdf
tm103019 - 4005 Compact Utility Tractor Technical Manual.epub
Total Pages: 1,048 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
tm103019 - 4005 Compact Utility Tractor
Table of Contents
Manual Description
Section : Safety
Group : Safety
Recognize Safety Information
Understand Signal Words
Replace Safety Signs
Handle Fluids Safely - Avoid Fires
Use Care In Handling And Servicing Batteries
Prevent Battery Explosions
Prevent Acid Burns
Wear Protective Clothing
Use Care Around High-pressure Fluid Lines
Service Machines Safely
Support Machine Properly and Use Proper Lifting Equipment
Work In Clean Area
Using High Pressure Washers
Illuminate Work Area Safely
Work In Ventilated Area
Service Tires Safely
Avoid Injury From Rotating Blades, Augers And PTO Shafts
Service Cooling System Safely
Handle Chemical Products Safely
Dispose of Waste Properly
Park Machine Safely
Live With Safety
Section : Specifications and Information
Group : Fastener Torques
Metric Fastener Torque Values
Inch Fastener Torque Values
Metric Fastener Torque Value - Grade 7 (Special)
Group : O-Ring Seal Service Recommendations
Face Seals With Inch Stud Ends Torque
Face Seals With Metric Stud Ends Torque
Group : O-Ring Seal Service Recommendations
O-Ring Face Seal Fittings
O-Ring Boss Fittings
Straight Fitting or Special Nut Torques
Group : General Information
Diesel Fuel
Diesel Fuel Lubricity
Diesel Fuel Storage
Diesel Engine Oil
Break-In Engine Oil - Diesel
Hydrostatic Transmission and Hydraulic Oil
Alternative Lubricants
Synthetic Lubricants
Anti-Corrosion Grease
Lubricant Storage
Mixing of Lubricants
Oil Filters
Group : Coolant Specifications
Diesel Engine Coolant
Diesel Engine Coolant Drain Interval
Group : Serial Number Locations
Machine Product Identification Number
Engine Serial Number
Section : Engine - Diesel
Group : Specifications
General Specifications
Repair Specifications
Tests and Adjustment Specifications
Operational Tests
Torque Specifications, Non-Standard Fasteners
Special Tools
Other Materials
Group : Theory of Operation
Cooling System Operation
Lubrication System Operation
Fuel and Air System Operation
Group : Diagnostics
Engine Oil Diagnostics
Excessive Fuel Consumption
Low Engine Compression
Engine Starting Problem
Engine Operation Poor
Coolant Temperature Abnormal
Coolant in Oil or Oil in Coolant
Diagnostic Table
Group : Tests and Adjustments
Throttle Rod Adjustment
Cylinder Compression Test
Slow Idle Adjustment
Valve Clearance Check and Adjustment
Connecting Rod Side Play Check
Connecting Rod Bearing Clearance Check
Crankshaft End Play Check
Crankshaft Main Bearing Clearance Check
Valve Lift Check
Camshaft End Play Check
Timing Gear Backlash Check
Fuel Injection Nozzle Test
Injection Pump Timing Adjustment
Injection Pump Timing
Fan/Alternator Drive Belt Adjustment
Thermostat Opening Test
Radiator Bubble Test
Cooling System Pressure Test
Radiator Cap Pressure Test
Engine Oil Pressure Test
Fuel Supply Pump Pressure Test
Fuel System Leakage Test
Bleed Fuel System
Group : Repair
Engine Removal
Glow Plug Removal and Installation
Rocker Cover
Exhaust Manifold
Intake Manifold
Rocker Arm Assembly
Cylinder Head and Valves
Piston and Connecting Rod
Cylinder Bore
Crankcase Extension Housing
Balancer Assembly
Crankshaft Rear Oil Seal
Crankshaft Front Oil Seal
Crankshaft and Main Bearings
Flywheel
Camshaft
Cam Followers
Timing Gear Cover
Idler Gear
Timing Gear Cover Mounting Plate
Oil Pan and Strainer
Oil Pump
Thermostat and Water Pump Disassembly
Fuel Injection Pump
Fuel Injection Nozzles
Fuel Filter Assembly
Secondary Fuel Filter
Starting Motor Removal and Installation
Alternator Removal and Installation
Alternator Disassembly, Inspection, and Assembly
Section : Electrical
Group : General Information
Reading Electrical Schematics
Theory Of Operation Information
Diagnostic Information
Wire Color Abbreviation Chart
Common Circuit Tests
Conductors For 12 Volt Circuits
Group : Specifications
General Specifications
Group : Component Location
Control Panel
Fuse Block
Component Location - Electrical
Component Location - Control Panel
Component Location - Engine
Group : Schematics and Harnesses
Electrical Schematic and Wiring Harness Legend
Main Schematic
Main Wiring Harness
W2, W3 and W4 Wiring Harnesses
W5 Control Panel Wiring Harness
W6 Fuel Sensor Wiring Harness
W7 and W8 Rear Lights Wiring Harnesses
W9 and W10 Work Lights Wiring Harnesses
Glow Plugs Wiring Harness
Fuel Shutoff Solenoid Wiring Harness
W1, W2, W3, and W4 Wiring Harness Color Codes
W5 Control Panel Wiring Harness Color Codes
W6 Fuel Sensor Wiring Harness Color Codes
W7 and W8 Rear Lights Wiring Harness Color Codes
W9 and W10 Work Lights Wiring Harness Color Codes
Group : Diagnostics
Symptom Diagnosis
Group : Theory of Operation
Power Circuit Operation
Power Circuit Schematic
Power Circuit Diagnosis
Cranking Circuit Operation
Cranking Circuit Schematic
Cranking Circuit Diagnosis
Glow Plug Circuit Operation
Glow Plug Circuit Schematic
Glow Plug Circuit Diagnosis
Fuel Shutoff Circuit Operation
Fuel Shutoff Circuit Schematic
Fuel Shutoff Solenoid Diagnosis
Engine Shutoff Circuit Operation
Engine Shutoff Diagnosis
Fuel Pump Operation
Fuel Pump Electrical Schematic
Fuel Pump Diagnosis
Charging Circuit Operation
Charging Circuit Schematic
Charging Circuit Diagnosis
Control Panel Circuit Operation
Hour Meter Operation
Control Panel Gauges Schematic
Control Panel Gauges Diagnosis
Lights Circuit Operation
Lights Circuit Schematic
Lights Circuit Diagnosis
Turn Signal/Hazard Lights Circuit Operation
Turn Signal/Hazard Lights Circuit Schematic
Turn Signal Circuit Diagnosis
Hazard Switch Circuit Diagnosis
Group : Tests and Adjustments
Ground Circuit Test
Charge Battery
Battery Test
Load Test Battery
Alternator Unregulated Amperage Test
Regulated Amperage and Voltage Tests
Starting Motor Solenoid Test
No-Load Amperage Draw and RPM Tests
Starting Motor Amperage Draw Test
Relay Test - 4 Pin
Relay Test - 5 Pin
Engine Coolant Temperature Sensor Test
Engine Oil Pressure Switch Test
Fuse Test
Light Bulb Test
Seat Switch Test
Key Switch Test
Light/Turn Switch Test
Hazard Switch Test
Indicator Light Flasher Test
Transmission Neutral Switch Test
PTO Switch Test
Park Brake Switch Test
Fuel Gauge Sensor Test
Fuel Shutoff Solenoid Test
Fuel Pump Tests
Fuel Gauge Test
Temperature Gauge Test
Glow Plug Test
Diode Test
Group : Repair
Starting Motor
40 Amp Alternator
Section : Power Train - Gear
Group : Specifications
General Specifications
Torque Specifications
Special or Essential Tools
Other Materials
Group : Component Location
Dual Stage Clutch Components
Drive Shaft
Driven Shaft
MFWD Driveshaft
Range Transmission
Differential and Rear Axle
PTO Gears and Shaft
Group : Theory of Operation
Dual Stage Clutch
Dual Stage Clutch Transmission and PTO Disengaged
Forward Gear Power Flow
Reverse Power Flow
Range Transmission
MFWD Power Operation
Group : Tests and Adjustments
Clutch Pedal Adjustment
Differential Backlash Adjustment
Group : Repair
Machine Splitting (Front)
Dual Stage Clutch
Clutch Release Bearing Replacement
Machine Splitting (Rear)
3-Speed Transmission Removal and Installation
3 Speed Transmission Disassembly and Assembly
Reverse Idler Shaft Disassembly and Assembly
Driven Shaft Disassembly and Assembly
Main Shaft Disassembly and Assembly
Range Transmission
Range Transmission Gears
Final Drive Removal and Installation
Final Drive Disassembly, Inspection and Assembly
Differential
Differential Lock Fork
Rear PTO Shaft Assembly
MFWD Lever and Linkage Repair
Transmission Output Shaft and MFWD Drive Gear Removal, Inspection and Installation
Remove, Inspect and Install MFWD Drive Shaft
MFWD Axle Removal and Installation
Axle Pivot Bushing Replacement
Axle Free-Play Check and Adjust
MFWD Spindle Housing and Outer Drive Removal and Installation
MFWD Outer Drive Disassembly and Assembly
MFWD Spindle Housing Disassembly and Assembly