John Deere 5085E 5095E 5100E (IT4) Tractors Workshop Repair Service Manual (TM128319) PDF - MJODTM128319.zip
A full workshop service and repair guide covering the John Deere 5085E, 5095E and 5100E tractors, packed with the technical detail needed to maintain, fix and service these machines the way a trained technician would.
The John Deere 5085E, 5095E and 5100E tractor workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm128319 - 5085E and 5100E (IT4) Tractors Repair Technical Manual.pdf
tm128319 - 5085E and 5100E (IT4) Tractors Repair Technical Manual.epub
Total Pages: 1,034 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Engine
Engine
Cooling System
Fuel, Air Intake and Exhaust Systems
Fuel System
Air Intake System
Air Exhaust System
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harnesses
Power Train Repair
Clutch Housing
Clutch Assembly
PowrReverser™ Transmission
Drive System
Differential
Final Drives
Rear PTO Drive Shaft
Mechanical Front Wheel Drive
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
Hydraulic Oil Cooler
Rockshaft
Rear Selective Control Valve
Mid-Mount Selective Control Valve
Hydraulic Lines
Hydraulic Trailer Brake Valve
Miscellaneous Repair
3-Point Hitch
Fenders
Hood
Operator Station Repair-Cab and Open Operator Station
Seat and Support
Roll-Gard
Control Console and Panel
Cab Components
Air Conditioning System
Heating System
Special Tools
Dealer Fabricated Tools
Service Tools
tm128319 - 5085E and 5100E (IT4) Tractors Repair Technical Manual
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Prevent Battery Explosions
Prevent Acid Burns
Service and Operate Chemical Sprayers Safely
Handle Agricultural Chemicals Safely
Protect Against High Pressure Spray
Work In Ventilated Area
Recognize Safety Information
Avoid Backover Accidents
Prevent Machine Runaway
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Use a Safety Chain
Work in Clean Area
Decommissioning: Proper Recycling and Disposal of Fluids and Components
Avoid Harmful Asbestos Dust
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Handle Fluids Safely—Avoid Fires
Avoid High-Pressure Fluids
Install All Guards
Use Proper Lifting Equipment
Illuminate Work Area Safely
Live With Safety
Service Machines Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Park Machine Safely
Stay Clear of Rotating Drivelines
Follow Safety Instructions
Use Proper Tools
Service Tires Safely
Keep ROPS Installed Properly
Construct Dealer-Made Tools Safely
Practice Safe Maintenance
Understand Signal Words
Replace Safety Signs
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Service Cooling System Safely
Use Steps and Handholds Correctly
Transport Tractor Safely
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Group 10: General Specifications
Regions and Country Versions
Features and Accessories
Machine General Specifications
Drain and Refill Capacities
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Glossary of Terms
Group 15: Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
BioDiesel Fuel
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Oil Filters
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Testing Diesel Engine Coolant
Transmission and Hydraulic Oil
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Use Correct Transmission/Hydraulic Filter Element
MFWD Axle Housing and Wheel Hub Oil
Grease
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Group 20: Serial Number Locations
Serial Numbers
Product Identification Number
Engine Serial Number
Alternator Identification Number Location
Power Steering Valve Serial Number Location
Starter Serial Number Location
Transmission Serial Number
Mechanical Front Wheel Drive (MFWD) Serial Number Location
Air Conditioner Compressor Serial Number Location
Cab Serial Number
Section 20: Engine
Group 05: Engine
Service Equipment and Tools
Specifications
Other Material
John Deere Engine Repair—Use Component Technical Manual
Remove Engine
Install Engine
Group 10: Cooling System
Engine Water Pump Repair—Use Component Technical Manual
Drain Coolant
Remove and Install Coolant Recovery Tank
Remove and Inspect Radiator
Install Radiator
Remove and Install Thermostat
Replace Belt Tensioner
Remove and Install Viscous Clutch
Section 30: Fuel, Air Intake and Exhaust Systems
Group 05: Fuel System
Specifications
Injection Pump, Nozzle and Governor Repair
Replace Fuel Level Sender—Cab
Remove, Inspect and Install Fuel Tank—Cab
Replace Fuel Level Sender—Open Operator Station
Remove, Inspect and Install Fuel Tank—Open Operator Station
Replace Fuel Filters
Remove and Install Fuel Primer Pump Assembly
Remove, Inspect and Install Fuel Cooler
Replace Fuel Strainer and In-Line Check Valve
Inspect and Replace Fuel System Lines—Cab
Inspect and Replace Fuel System Lines—Open Operator Station
Group 15: Air Intake System
Specifications
Other Material
Turbocharger Repair
Remove, Inspect and Install Air Cleaner Elements—Axial Type
Remove and Install Air Cleaner—Axial Type
Remove Turbocharger
Install Turbocharger
Remove, Inspect and Install Charge Air Cooler (CAC)
Group 20: Air Exhaust System
Specifications
Remove and Install Exhaust Pipe
Remove and Install Aftertreatment Device
Section 40: Electrical Repair
Group 05: Battery, Starter and Alternator
Starter Repair—Use Component Technical Manual
Prevent Battery Explosions
Remove and Install Battery
Remove and Install Starter
Remove and Install Alternator
Group 10: Electrical System Components
Other Material
Specifications
Remove and Install Electrical Shifter Pod
Replace Key Switch
Replace Light Switch
Replace Speakers
Replace Antenna
Replace Turn Signal Switch
Replace Instrument Cluster
Program Instrument Cluster
Replace Rear PTO Switch—Open Operator Station
Replace Rear PTO Switch—Cab
Replace Fuel Level Sender—Open Operator Station
Replace Fuel Level Sender—Cab
Replace Wiper Control Switch
Replace Wiper Motor
Replace Hand Throttle Position Sensor (OOS)
Replace Hand Throttle Position Sensor (Cab)
Replace Foot Throttle Position Sensor
Replace Park Switch
Replace Speed Lever Neutral Switch—PR Transmission with Creeper
Replace Creeper Lever Position Sensor
Replace Blower Control Switch
Replace A/C Deicing Switch
Replace A/C On/Off Switch
Replace HVAC Resistor
Replace A/C High/Low Pressure Switch
Replace Dome Light
Replace Left Door Switch
Replace Seat Switch—Open Operator Station
Replace Seat Switch—Cab
Replace Load Center—Open Operator Station
Replace Load Center—Cab
Replace Electrohydraulic Control Unit (EHC)—OOS
Replace Electrohydraulic Control Unit (EHC)—Cab
Replace Engine Control Unit (ECU)
Replace Start Relay
Replace Neutral Relay
Replace Top Shaft Speed Sensor
Replace Wheel Speed Sensor
Replace Enable Pressure Sensor
Replace Hydraulic Oil Temperature Sensor
Replace Clutch Pedal Position Sensor
Replace Clutch Disengage Switch
Replace Rear PTO Speed Sensor
Replace Forward Neutral Reverse (FNR) Switch
Replace Brake Pedal Switch
Replace High/Low Shifter Switch—PowrReverser Transmission
Replace Mid-Mount SCV 3rd Function Switch
Replace Multi-Function Control Lever Switch
Replace Mid-Mount SCV Solenoid—If Equipped
Replace Clutch Enable Solenoid
Replace Transmission Forward (Low) Solenoid Valve
Replace Transmission Forward (High) Solenoid Valve (with License and Clearance Lights)
Replace Transmission Reverse Solenoid Valve
Replace PTO Solenoid Valve
Replace EH MFWD Solenoid
Replace EH MFWD Switch
Replace MFWD (Mechanical) Lever Position Switch
Replace Seat Height Control Switch
Replace Headlight Bulb
Replace Warning Light Bulb—Cab
Replace Turn/Warning Light and/or Clearance Light Bulb—Cab
Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Cab
Replace Tail Light and/or Warning Light Bulb—Open Operator Station
Replace Work Light Bulb—OOS
Replace Work Light Bulb—Cab
Replace Fender Light Bulb—OOS
Replace Loader Light Bulb—If Equipped
Replace Loader Light Bulb (with License and Clearance Lights)—If Equipped
Replace Dome Light Bulb—Cab
Replace Controls Illumination Light Bulb—Cab
Replace Rotary Beacon Light Bulb—If Equipped
Group 15: Wiring Harnesses
Service Equipment and Tools
Essential Tools
Replace Connector Body—Blade Terminals
Replace WEATHER PACK™ Connector
Install WEATHER PACK™ Contact
Repair (Pull Type) METRI-PACK™ Connectors
Repair (Push Type) METRI-PACK™ Connectors
Exploded View—CINCH Flexbox Connectors
CINCH™ Flexbox Connectors
Repair DEUTSCH™ Connectors
Replace W005 Convenience Outlet Harness (Convenience Outlet with Square Terminals)
Replace W006 Convenience Outlet Harness (Convenience Outlet with Round Terminals)