Mercedes-Benz A-Class W169 Workshop Repair Manual PDF A150 A160 A170 A180 A200 A-Limousine EV M266 - MMB169OPES.zip
Mercedes-Benz A-Class (W169) A150, A160, A170, A180, A200, A-LIMOUSINE EV Repair Service Manual
A full-service repair guide featuring Electrical Wiring Diagrams for the Mercedes-Benz A-Class (W169) A150, A160, A170, A180, A200, and A-LIMOUSINE EV — containing everything a workshop needs to service, troubleshoot, fix, or rebuild these vehicles to the standard of trained professional technicians.
Mercedes-Benz A-Class (W169) A150, A160, A170, A180, A200, A-LIMOUSINE EV workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,902 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Mercedes-Benz A-Class (W169):
A150, A160, A170, A180, A200, A-LIMOUSINE EV
Engine:
1.5 L M266 I4
1.7 L M266 I4
2.0 L M266 I4 NA/T
2.0 L I4
Transmission:
5-speed manual
6-speed manual
CVT automatic
TABLE OF CONTENTS (Exploded View)
00 Overall Vehicle
00.00 - Overview of innovations changes 06 2006 (sn00.00-p-1047b)
00.00 - Overview of innovations changes 06 2007 (sn00.00-p-1043b)
00.00 - Overview of innovations changes 06 2008 (sn00.00-p-1039b)
00.00 - Service Information AMG After Sales Portal (si00.00-p-0125a)
00.00 - Service Information Exclusion of liability for third-party retrofits (si00.00-p-0025a)
00.00 - Service Information Identification of fine dust badge for vehicles not registered in Germany (si00.00-p-0082a)
00.00 - Service information Important notes on the use of various vehicle systems and components (si00.00-p-0500a)
00.00 - Service Information Innovations modifications passenger cars December 2005 (si00.00-p-0101a)
00.00 - Service Information Innovations modifications passenger cars December 2007 (si00.00-p-0112a)
00.00 - Service Information Innovations modifications passenger cars June 2005 (si00.00-p-0100a)
00.00 - Service Information Innovations modifications Passenger cars September 2007 (si00.00-p-0110a)
00.00 - Service information New damage code (si00.00-z-0038a)
00.00 - Service Information New operation number structure for diagnosis jobs (si00.00-p-0051a)
00.00 - Service Information New products new features modifications - passenger cars (June 2007) (si00.00-p-0107a)
00.00 - Service Information New products new features modifications - passenger cars (June 2009) (si00.00-p-0119a)
00.00 - Service Information Operation items for test drives (si00.00-p-0009a)
00.00 - Service information Passenger car new products and features modifications, April 2008 (si00.00-p-0113a)
00.00 - Service Information Processing of warranty and goodwill claims (si00.00-p-0116a)
00.00 - Service Information QR code for rescue forces (si00.00-p-0089a)
00.00 - Sheet of drawings on paint damage Passenger cars, Model des. 129, 140, 202, 210 (wb6516lit7423z)
00.01 - Introduction of WIS Service Media (sn00.01-z-0012a)
00.01 - Service Information bulletin Use of basic operations (G) and linked operations (V) (si00.01-p-0024a)
00.01 - Service Information Content and application of data mediums Telematics CD DVD, Regio DVD and Digital Owner342200230s Manual DVD (si00.01-p-0014a)
00.01 - Service Information SDconnect rechargeable battery (si00.01-p-0003a)
00.01 - Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)
00.01 - Service Information Synonym search - New functionality in WIS (si00.01-z-0036a)
00.01 - Service Information WIS Service Media (si00.01-z-0012a)
00.01 - Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)
00.10 - Check gear capacity (ar00.10-p-1010a)
00.10 - Replace information label (sm00.10-p-0002b)
00.10 - Service Information LPG retrofits (si00.10-p-0024b)
00.10 - Table of contents for retrofitting and converting accessories (az00.10-p-1000ccz)
00.10 - Table of contents for retrofitting and converting special equipment (an00.10-p-1000bbz)
00.19 - CAN electrical connector, as-built configuration (gf00.19-p-0800ak)
00.19 - General repair methods for wiring harness (ar00.19-p-0100a)
00.19 - Overall network (GVN) system component summary, location task design function (gf00.19-p-9999ak)
00.19 - Overview of system components for overall network (GVN) (gf00.19-p-9997ka)
00.19 - Removing contacts from plugs and connectors (ar00.19-p-0120a)
00.19 - Repair wiring harness as per specified repair method (ar00.19-p-0001a)
00.20 - Check all visible parts for leaks and damage (ap00.20-p-0053ak)
00.20 - Check all visible parts in engine compartment for damage and leaks (ap00.20-p-0055ak)
00.20 - Check all visible parts of vehicle underside for damage and leaks (ap00.20-p-0054ak)
00.20 - Completing steps for vehicle handover for ASSYST PLUS (ar00.20-p-0005ak)
00.20 - Inspect chassis and load-bearing body parts for damage and corrosion (ap00.20-p-0090sx)
00.20 - OVERVIEW for Economy Service service sheet (ap00.20-p-1234ce)
00.20 - OVERVIEW for service sheet (ap00.20-p-1228c)
00.20 - OVERVIEW for service sheet (ap00.20-p-1228tt)
00.20 - Overview of operations not controlled via workshop code (ap00.20-p-0047u)
00.20 - Overview of system components for the Active Service System (ASSYST PLUS), component description (gf00.20-p-9992ka)
00.20 - Read out maintenance data from instrument cluster and reset service indicator (ap00.20-p-0043ak)
00.20 - Read out maintenance data from instrument cluster and reset service indicator, general view (ap00.20-p-0049u)
00.20 - Reset service indicator (ap00.20-p-0042ak)
00.20 - Service Information Additional information on introduction of reception report (si00.20-p-0038a)
00.20 - Service information Digital Service Booklet Confirmation of maintenance operations in WIS service sheet (si00.20-p-0034a)
00.20 - Service Information Filling of AdBlue during service (si00.20-p-0004a)
00.20 - Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)
00.20 - Service Information Introduction of maintenance reception report for all model series (si00.20-p-0013a)
00.20 - SERVICE OVERVIEW for ASSYST PLUS (ap00.20-p-1205c)
00.20 - Spring Inspection (ap00.20-p-0081a)
00.20 - Travel inspection (ap00.20-p-0080a)
00.20 - Used car check (ap00.20-p-0084a)
00.20 - Used car check (Young Stars) (ap00.20-p-0085a)
00.20 - Winter Inspection (ap00.20-p-0082a)
00.40 - Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)
00.60 - Lift jack up vehicle (ar00.60-p-1000ak)
00.60 - Secure vehicle on vehicle lift (ar00.60-p-0100ak)
01 Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase
01.00 - Crank engine (ar01.00-p-0100ak)
01.00 - Inspecting cylinders with a light probe (ar01.00-p-0200ak)
01.00 - Inspecting the cylinders for leaks (ar01.00-p-1300ak)
01.00 - Lower, raise engine with front axle carrier (ar01.00-p-3000ak)
01.00 - Test and adjustment values Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (be01.00-z-9999az)
01.00 - Test compression pressure (ar01.00-p-1200ak)
01.00 - Tightening torques Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (ba01.00-z-9999az)
01.10 - Detaching and attaching the engine on front axle carrier (ar01.10-p-2510ak)
01.10 - Remove install engine with front axle carrier (ar01.10-p-2500ak)
01.10 - Remove install engine with front axle carrier (ar01.10-p-2500am)
01.10 - Service Information Lifting the engine-transmission unit (si01.10-p-0006a)
01.10 - Service Information Standardized procedure for complaints on the engine (si01.10-p-0001a)
01.20 - Remove install cylinder head cover (ar01.20-p-5014ak)
01.30 - Remove install cylinder head (ar01.30-p-5800ak)
01.30 - Service Information Remove operation items for cylinder head; assemble temporarily depending on findings (si01.30-s-0006a)
01.40 - Remove install end cover together with radial shaft sealing ring (ar01.40-p-8920ak)
01.40 - Remove install timing case cover (ar01.40-p-8000ak)
01.45 - Remove install oil pan (ar01.45-p-7500ak)
03 Crank Assembly
03.00 - Test and adjustment values Passenger cars Crank assembly (be03.00-z-9999az)
03.00 - Tightening torques Passenger cars Crank assembly (ba03.00-z-9999az)
03.10 - Piston removal and installation (ar03.10-p-7021ak)
03.10 - Removing installing piston rings (ar03.10-p-7311ak)
03.20 - Removing installing the crankshaft (ar03.20-p-4351ak)
03.20 - Replace front crankshaft radial sealing ring (ar03.20-p-3000ak)
03.30 - Remove install driven plate (ar03.30-p-8003ak)
03.30 - Remove install flywheel (ar03.30-p-8002ak)
03.30 - Removing installing retaining lock for crankshaft ring gear (ar03.30-p-5000ak)
03.30 - Removing installing the belt pulley (ar03.30-p-1700ak)
05 Engine Timing
05.00 - Inspecting hydraulic valve clearance compensation elements (ar05.00-p-2010ak)
05.00 - Removing installing hydraulic valve clearance compensation elements (ar05.00-p-2011ak)
05.00 - Test and adjustment values Passenger cars Engine timing (be05.00-z-9999az)
05.10 - Remove install chain tensioner (ar05.10-p-7800ak)
05.10 - Remove install chain tensioner (ar05.10-p-7800al)
05.10 - Removing installing crankshaft sprocket (ar05.10-p-4600ak)
05.10 - Removing installing slide rail in the timing case cover (ar05.10-p-8484ak)
05.10 - Removing installing the tensioning rail (ar05.10-p-8127ak)
05.10 - Replace timing chain (ar05.10-p-7601ak)
05.20 - Checking the basic position of camshafts (ar05.20-p-6010ak)
05.20 - Removing installing a camshaft (ar05.20-p-6292ak)
05.20 - Removing installing a camshaft sprocket (ar05.20-p-6040ak)
05.20 - Removing installing the camshaft bearing bridge (ar05.20-p-7103ak)
05.20 - Removing installing the roller-type rocker arm (ar05.20-p-2300ak)
05.20 - Set the basic position of camshafts (ar05.20-p-6020ak)
05.30 - Removing installing valves (ar05.30-p-3511ak)
05.30 - Removing installing valve springs and or valve stem seals (ar05.30-p-3500ak)
07 Mixture Formation
07.00 - Exhaust emission test I (ar07.00-p-1000a)
07.00 - Service Information on fuel consumption measurement (si07.00-p-0004a)
07.00 - Service Information Procedure and modifications with damage codification of general complaints about engine running characteristics (si07.00-p-0014a)
07.00 - Test and adjustment values Passenger cars Mixture formation (be07.00-z-9999az)
07.00 - Tightening torques Passenger cars Mixture formation (ba07.00-z-9999az)
07.03 - Remove fuel distributor with injection valves (ar07.03-p-1450ak)
07.03 - Removing and installing injection valves (ar07.03-p-6522ak)
07.04 - Remove, install intake manifold pressure sensor (ar07.04-p-0100ak)
07.08 - Remove install ME-SFT [ME] control unit (ar07.08-p-1000ak)
07.52 - Remove install intake air temperature sensor (ar07.52-p-1465ak)
07.61 - Motor electronics (ME-SFI) fuel injection and ignition system, survey of system components (gf07.61-p-9997ak)
07.61 - Overview of system components motor electronics (ME-SFI) fuel injection and ignition system (gf07.61-p-9997md)
07.61 - Remove install throttle valve actuator (ar07.61-p-1401ak)
07.61 - Table of contents for function description of motor electronics (ME-SFI) fuel injection and ignition system (gf07.61-p-0999ak)
07.61 - Table of contents for function description of motor electronics (ME-SFI) fuel injection and ignition system (gf07.61-p-0999md)
09 Air Intake, Turbocharging
09.00 - Tightening torques Passenger cars Air intake, supercharging (ba09.00-z-9999az)
09.10 - Remove air filter, install (ar09.10-p-1050ak)
09.10 - Removing installing the air intake tube (ar09.10-p-8131ak)
09.10 - Replace air filter element (ap09.10-p-0980ak)
09.20 - Remove install intake manifold (ar09.20-p-1310ak)
13 Air Compressor, Belt Drives
13.22 - Check visible area of poly-V belt for wear (ap13.22-p-1352ak)
13.22 - Remove install poly-V belt (ar13.22-p-1202ak)
13.25 - Remove install carrier with poly-V belt tensioning device (ar13.25-p-3300ak)
14 Exhaust Manifold, Engine Brake, Emission Control System
14.00 - Remove install oxygen sensor (ar14.00-p-5303ak)
14.00 - Remove install oxygen sensor (ar14.00-p-5303al)
14.00 - Tightening torques Passenger cars Exhaust manifold, engine brake, emission control system (ba14.00-z-9999az)
14.10 - Remove install exhaust manifold with catalytic converter (ar14.10-p-4095ak)
14.40 - Service Information Fill AdBlue container (si14.40-p-0014a)
15 Electrical System - Engine
15.00 - Tightening torques Passenger cars Electrical system - engine (ba15.00-z-9999az)
15.10 - Replace spark plugs (ap15.10-p-1580ak)
15.10 - Service Information Spark plug connector grease (si15.10-p-0004a)
15.12 - Remove install crankshaft position sensor (ar15.12-p-2133ak)
15.12 - Remove install ignition coil module (ar15.12-p-1100ak)
15.12 - Removing installing the camshaft position sensor (ar15.12-p-2140ak)
15.12 - Replace knock sensor (ar15.12-p-2183ak)
15.18 - Correct routing of starter-alternator wiring harness (sm15.18-p-0014a)
15.18 - Service Information bulletin Plug coupling for engine wiring harness with safety latch (si15.18-p-0006a)
15.30 - Remove install the starter (ar15.30-p-7100ak)
15.30 - Service Information Return delivery of starter diagnostic data (si15.30-p-0002a)
15.40 - Check regulator and alternator (ar15.40-p-5000ak)
15.40 - Overview of system components On-board electrical system power supply (gf15.40-p-9999ka)
15.40 - Remove install alternator (ar15.40-p-5032ak)
15.40 - Replace starter-alternator control unit (sm15.40-p-0005a)
15.40 - Replace starter-alternator (sm15.40-p-0004a)
15.40 - Service Information Alternator diagnosis (si15.40-p-0003a)
15.40 - Service information Information on changing regulator on alternator (si15.40-p-0004a)
15.40 - Service Information Return of diagnostic data when replacing the alternator or alternator regulator (si15.40-p-0007a)
15.40 - Table of contents for function description On-board electrical system power supply (gf15.40-p-0999a)
15.40 - Test alternator charging current (ar15.40-p-5011al)
15.60 - Remove install coolant temperature sensor (ar15.60-p-2711ak)
18 Engine Lubrication, Engine Oil Cooling
18.00 - Capacities Passenger cars Engine lubrication, engine oil cooling (bf18.00-z-9999az)
18.00 - Check engine oil level using on-board oil dipstick (ap18.00-p-1811mp)
18.00 - Check oil pressure (ar18.00-p-1250ak)
18.00 - Engine oil and filter change (ap18.00-p-0101aq)
18.00 - Full overview of engine oils with service intervals according to Mercedes-Benz specifications for operating fluids for gasoline engines in cars (ap18.00-p-1849ub)
18.00 - Full overview of engine oils with service intervals according to Mercedes-Benz specifications for operating fluids for gasoline engines in cars (ap18.00-p-1849ubu)
18.00 - Measure oil consumption (ar18.00-p-0025ak)
18.00 - Remove install oil filler pipe (ar18.00-p-0050ak)
18.00 - Removing installing oil spray nozzles (pistons) (ar18.00-p-4000ak)
18.00 - Service information display and measurement of engine oil level (si18.00-p-0003a)
18.00 - Service Information Engine oil change (si18.00-p-0011a)
18.00 - Service Information Engine oil change (si18.00-p-0011b)
18.00 - Test and adjustment values Passenger cars Engine lubrication, engine oil cooling (be18.00-z-9999az)
18.00 - Test sheet for oil consumption test (Weight method) Passenger cars and cross country vehicles (wb6516lit7401z)
18.00 - Tightening torques Passenger cars Engine lubrication, engine oil cooling (ba18.00-z-9999az)
18.10 - Remove install oil pump (ar18.10-p-6020ak)
18.10 - Replacing the oil pump chain (ar18.10-p-2140ak)
18.20 - Remove install oil filter housing (ar18.20-p-3471ak)
18.40 - Remove install oil dipstick guide tube (ar18.40-p-3510ak)
18.40 - Remove install oil pressure switch (ar18.40-p-4132ak)
18.40 - Removing installing oil pressure switch (ar18.40-p-4132al)
20 Engine Cooling System
20.00 - Draining filling with coolant (ar20.00-p-1142ak)
20.00 - Inspect cooling system for leaks (ar20.00-p-1010ak)
20.00 - Replace coolant (ap20.00-p-2080ak)
20.00 - Service Information Changed coolant filling method (si20.00-p-0002a)
20.00 - Tightening torques Passenger cars Engine cooling system (ba20.00-z-9999az)
20.10 - Remove install coolant pump (ar20.10-p-1271ak)
20.10 - Remove install coolant thermostat (ar20.10-p-2460ak)
20.10 - Service Information Check function of coolant thermostat (si20.10-p-0002a)
20.20 - Remove install coolant pipe (ar20.20-p-7450ak)
20.20 - Removing installing the radiator (ar20.20-p-3865ak)
20.30 - Check coolant level in coolant expansion reservoir, general view (ap20.30-p-2049u)
20.30 - Check main circuit coolant level (ap20.30-p-2050ak)
20.30 - Remove install expansion reservoir (ar20.30-p-4950ak)
20.30 - Removing installing the coolant level switch (ar20.30-p-4392ak)
20.40 - Check and wax cable connection at fan control unit inlet (sm20.40-p-0006a)
20.40 - Remove install electric fan (ar20.40-p-5000ak)
20.40 - Replace fan unit (sm20.40-p-0007a)
22 Engine Suspension
22.10 - Remove install rear engine mount (ar22.10-p-1160ak)
22.10 - Removing and installing front engine mount (ar22.10-p-4330ak)
22.10 - Removing and installing rear engine supports (ar22.10-p-4360ak)
22.10 - Removing installing the front end supports (ar22.10-p-4320ak)
25 Clutch
25.10 - Remove install clutch (ar25.10-p-0050ak)
25.20 - Bleed clutch operating system (ar25.20-p-0070ak)
25.20 - Check master cylinder for clutch operating system (clutch removed) (ar25.20-p-0102p)
25.20 - Remove install master cylinder (ar25.20-p-0100ak)
26 Manual Transmission
26.00 - Drain transmission oil, refill (ar26.00-p-0200ak)
26.10 - Fasten transmission on assembly stand (ar26.10-p-0036am)
26.10 - Remove install transmission (ar26.10-p-0020al)
26.19 - Remove install backup lamp switch (ar26.19-p-0200am)
26.30 - Remove install clutch housing (ar26.30-p-0330am)
26.30 - Remove install rear transmission cover (ar26.30-p-0310am)
26.40 - Remove install central clutch operator (ar26.40-p-0345am)
26.40 - Remove install drive shaft radial shaft sealing ring (ar26.40-p-0335am)
26.40 - Remove install radial shaft sealing rings on axle shafts (with transmission installed) (ar26.40-p-0339am)
26.40 - Remove install radial shaft seals of axle shafts (transmission removed) (ar26.40-p-0340am)
26.50 - Disassembling and assembling differential (ar26.50-p-0500am)
26.50 - Disassembling and assembling output shaft (ar26.50-p-0419am)
26.50 - Dismantle, assemble drive shaft. (ar26.50-p-4744am)
26.50 - Remove install deep-groove ball bearings and cylindrical roller bearing sleeves on input and output shafts (ar26.50-p-0530am)
26.50 - Remove install differential and gear sets (ar26.50-p-0540am)
26.50 - Remove install reverse gear wheel (ar26.50-p-0460am)
26.50 - Remove install tapered roller bearings on differential (ar26.50-p-0441am)
26.60 - Lubricate shift module (ap26.60-p-2622ak)
26.60 - Remove install floor selector (ar26.60-p-0600ak)
26.60 - Remove install shift module (ar26.60-p-0630am)
26.60 - Removing, installing and adjusting shift and selector cables (ar26.60-p-0635ak)
27 Automatic Transmission
27.00 - Automatic transmission - oil and filter change (ap27.00-p-2702ak)
27.00 - Check oil level in automatic transmission and correct if necessary. (ar27.00-p-0100ak)
27.00 - Check thrust link belt (sm27.00-p-0002b)
27.00 - Filling automatic transmission with fluid (ar27.00-p-0270ak)
27.00 - Technical modifications Passenger cars Automatic transmission (bt27.00-z-9999az)
27.00 - Test and adjustment values Passenger cars Automatic transmission (be27.00-z-9999az)
27.00 - Tightening torques Passenger cars Automatic transmission (ba27.00-z-9999az)
27.10 - Automatic transmission (AT), contents, function description (gf27.10-p-0999aea)
27.10 - Automatic transmission (AT), contents, function description (gf27.10-p-0999ak)
27.10 - Remove install automatic transmission oil pan (ar27.10-p-7030ak)
27.10 - Remove install oil filler pipe for automatic transmission (ar27.10-p-7010ak)
27.10 - Remove install oil pump (ar27.10-p-0400ak)
27.10 - Remove install oil pump (ar27.10-p-0400al)
27.10 - Remove install transmission with torque converter (ar27.10-p-0500al)
27.10 - Survey of system components, automatic transmission (AT), location task design function (gf27.10-p-9990ak)
27.19 - Disassemble and assemble electrohydraulic controller unit (ar27.19-p-0220c)
27.19 - Load CVT control unit software (continuously variable automatic transmission) (sm27.19-p-0002a)
27.19 - Load CVT control unit software (continuously variable automatic transmission) (sm27.19-p-0002c)
27.19 - Remove install CVT electric controller unit (ar27.19-p-0201ak)
27.19 - Service information Return of diagnostic data for electronic transmission control (ETC) and electrohydraulic actuator (EHS) (si27.19-p-0005a)
27.30 - Remove install rear transmission cover (ar27.30-p-0680ak)
27.40 - Remove and install stator shaft flange (ar27.40-p-0502ak)
27.40 - Remove install axle shaft radial shaft seals (ar27.40-p-0210ak)
27.40 - Remove install location for output gear in torque converter housing (ar27.40-p-0570ak)
27.40 - Remove install oil pipe in torque converter housing (ar27.40-p-0501ak)
27.40 - Remove install radial shaft seal for torque converter housing (ar27.40-p-0310ak)
27.40 - Remove install stator shaft flange bearing (ar27.40-p-0503ak)
27.50 - Disassemble assemble output shaft (ar27.50-p-0560ak)
27.50 - Remove install differential and bearing (ar27.50-p-0771ak)
27.50 - Remove install output shaft (ar27.50-p-0613ak)
27.50 - Remove install the intermediate shaft and bearing (ar27.50-p-0515ak)