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John Deere 350GLC Excavator Operation, Diagnostics & Test Workshop Service Manual (TM13196X19) PDF - MJODTM13196X19.zip

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A full Diagnostic, Operation, and Test guide featuring Electrical Wiring Diagrams for the John Deere 350GLC Excavator (PIN: 1F9350GX_ _D808001—; 1F9350GX_ _C808001— ), containing every piece of shop data needed to keep up, troubleshoot, and repair the machine the way trained technicians do.


The Diagnosis and Test workshop manual for the John Deere 350GLC Excavator covers:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


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Category: Operation and Test


Language: Spanish English Portuguese


Published on 2019/08/16


John Deere - Excavator - 1F9350GX__D808001


Total Pages: 1,314 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Language: English


MAIN SECTIONS


Foreword


Manual Identification-READ THIS FIRST!


Technical Information Feedback Form


General Information


Safety


Diagnostics


Main Controller (MCZ) Diagnostic Trouble Codes


Engine Control Unit (ECU) Diagnostic Trouble Codes (Level 14 Controller)


Monitor Controller (DSZ) Diagnostic Trouble Codes


Air Conditioner Controller (ACF) Diagnostic Trouble Codes


Operational Checkout Procedure


Operational Checkout Procedure


Engine


Theory of Operation


Diagnostic Information


Adjustments


Tests


Electrical System


System Information


System Diagrams


Sub-System Diagnostics


Monitor Operation


References


Power Train


Theory of Operation


Diagnostic Information


Hydraulic System


Theory of Operation


Diagnostic Information


Tests


Heating and Air Conditioning


Theory of Operation


Diagnostic Information


Tests


Dealer Fabricated Tools


tm13196x19 - 350GLC Excavator


Table of Contents


Foreword


Manual Identification—READ THIS FIRST!


Section 9000: General Information


Group 01: Safety


Recognize Safety Information


Follow Safety Instructions


Operate Only If Qualified


Wear Protective Equipment


Avoid Unauthorized Machine Modifications


Add Cab Guarding For Special Uses


Inspect Machine


Stay Clear of Moving Parts


Avoid High-Pressure Fluids


Avoid High-Pressure Oils


Work In Ventilated Area


Prevent Fires


Prevent Battery Explosions


Handle Chemical Products Safely


Decommissioning — Proper Recycling and Disposal of Fluids and Components


Exhaust Filter Ash Handling and Disposal


Prepare for Emergencies


Clean Debris from Machine


Use Steps and Handholds Correctly


Start Only From Operator's Seat


Use and Maintain Seat Belt


Prevent Unintended Machine Movement


Avoid Work Site Hazards


Keep Riders Off Machine


Avoid Backover Accidents


Inspect and Maintain ROPS


Operating or Traveling On Public Roads


Avoid Machine Tip Over


Use Special Care When Lifting Objects


Add and Operate Attachments Safely


Park and Prepare for Service Safely


Service Cooling System Safely


Remove Paint Before Welding or Heating


Make Welding Repairs Safely


Drive Metal Pins Safely


Clean Exhaust Filter Safely


Section 9001: Diagnostics


Group 10: Main Controller (MCZ) Diagnostic Trouble Codes


Main Controller (MCZ) Diagnostic Trouble Codes


Controller Area Network 0 (CAN 0) Circuit Diagnostics


Controller Area Network 1 (CAN 1) Circuit Diagnostics


Interface Controller Area Network (N-CAN) Diagnostics


011000.02 - Abnormal EEPROM


011001.02 - Abnormal RAM


011002.02 - Abnormal A/D Converter


011003.03 - Abnormal Sensor Voltage


011006.02 - Engine Controller Communication Error


011007.02 - (CAN 0) Data Converter Communication Error 1


011008.02 - (CAN 1) Data Converter Communication Error 2


011009.02 - (CAN 0) Monitor Controller Communication Error 1


011010.02 - (CAN 1) Monitor Controller Communication Error 2


011100.02 - Abnormal Engine Speed


011101.03 - Engine Speed Dial Sensor Circuit High Input


011101.04 - Engine Speed Dial Sensor Circuit Low Input


011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input


011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input


011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input


011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input


011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input


011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input


011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input


011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input


011301.03 - Swing Pilot Pressure Sensor Circuit High Input


011301.04 - Swing Pilot Pressure Sensor Circuit Low Input


011302.03 - Boom Up Pilot Pressure Sensor Circuit High Input


011302.04 - Boom Up Pilot Pressure Sensor Circuit Low Input


011303.03 - Arm Roll-in Pilot Pressure Sensor Circuit High Input


011303.04 - Arm Roll-in Pilot Pressure Sensor Circuit Low Input


011304.03 - Travel Pilot Pressure Sensor Circuit High Input


011304.04 - Travel Pilot Pressure Sensor Circuit Low Input


011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input


011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input


011400.02 - Pump 2 Flow Rate Limit Solenoid Feedback Abnormal


011400.03 - Pump 2 Flow Rate Limit Solenoid Feedback High Current


011400.04 - Pump 2 Flow Rate Limit Solenoid Feedback Low Current


011401.02 - Torque Control Solenoid Abnormal Feedback


011401.03 - Torque Control Solenoid Feedback High Current


011401.04 - Torque Control Solenoid Feedback Low Current


011402.02 - Dig Regenerative Solenoid Feedback Current Abnormal


011402.03 - Dig Regenerative Solenoid Feedback Current High


011402.04 - Dig Regenerative Solenoid Feedback Current Low


011403.02 - Arm Regenerative Solenoid Feedback Current Abnormal


011403.03 - Arm Regenerative Solenoid Feedback Current High


011403.04 - Arm Regenerative Solenoid Feedback Current Low


011404.02 - Power Dig Solenoid Feedback Current Abnormal


011404.03 - Power Dig Solenoid Feedback Current High


011404.04 - Power Dig Solenoid Feedback Current Low


011405.02 - Travel Speed Solenoid Feedback Current Abnormal


011405.03 - Travel Speed Solenoid Feedback Current High


011405.04 - Travel Speed Solenoid Feedback Current Low


011407.02 - Power Dig/Travel Speed Solenoid Feedback Current Abnormal


011407.03 - Power Dig/Travel Speed Solenoid Feedback Current High


011407.04 - Power Dig/Travel Speed Solenoid Feedback Current Low


011457.02 - 2-Speed Activation Solenoid Valve Disconnected


011458.02 - Selector Valve Solenoid Valve Disconnected


011459.02 - Idle Stop Relay Circuit Malfunction


011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input


011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input


020010.02 - Abnormal Exhaust Filter


Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes


Engine Control Unit (ECU) Diagnostic Trouble Codes


000158.01 - System Voltage Low


000171.03 - Ambient Air Temperature Sensor Out of Range High


000171.04 - Ambient Air Temperature Sensor Out of Range Low


000647.05 - Variable Speed Fan Solenoid Open Circuit


000647.31 - Fan Manual Reverse Mode Input Active Too Long


000898.09 - Engine Speed Request Not Received or Timed Out


001075.05 - Low-Pressure Fuel Pump Circuit has High Resistance


001075.06 - Low-Pressure Fuel Pump Circuit has Low Resistance


001638.09 - Hydraulic Oil Temperature Message Not Received or Timed Out


Group 30: Monitor Controller (DSZ) Diagnostic Trouble Codes


Monitor Controller (DSZ) Diagnostic Trouble Codes


013000.02 - Flash Memory Failure 1


013001.02 - Flash Memory Failure 2


013002.02 - ECU Communication Error


013003.02 - Main Controller (MCZ) Communication Error 1


013004.02 - Main Controller (MCZ) Communication Error 2


013005.02 - Monitor Controller (DSZ) Communication Error 1


013006.02 - Monitor Controller (DSZ) Communication Error 2


013007.02 - Machine Controller (BCZ) Communication Error


020113.02 - System Error Alarm


Group 40: Information Controller (ICZ) Diagnostic Trouble Codes


Information Controller (ICZ) Diagnostic Trouble Codes


013303.02 - Abnormal Monitor Internal Temperature Sensor


013304.02 - Alternator Alarm


013305.02 - Abnormal Manual Glow EXT Output


013310.03 - Coolant Temperature Sensor Short Circuit


013311.03 - Fuel Level Sensor Open Circuit


013311.04 - Fuel Level Sensor Shorted Circuit


013334.02 - Radiator Water Temp Receive Error


014000.02 - CAN Communication Error 1


014001.02 - Flash Memory Read/Write Error


014002.02 - External RAM Read/Write Error


014003.02 - Abnormal EEPROM


014006.02 - Communication Terminal: Communication Error


014008.02 - Abnormal Internal RAM


014009.02 - CAN Communication Error 2


014021.02 - Communication Terminal Security Error


014022.02 - SIM Card Error


014023.02 - Security Error


020100.02 - Overheat Alarm


020101.02 - Engine Warning Alarm


020102.02 - Engine Oil Pressure Alarm


020103.02 - Alternator Alarm


020105.02 - Hydraulic Oil Filter Restriction Alarm


020106.02 - Air Cleaner Restriction Alarm


020107.02 - Water Separator Alarm


020109.02 - Pilot Control Shutoff Lever Alarm


020110.02 - Fuel Filter Restriction Alarm


020114.02 - Overheat Alarm (Immediately After the Key is Turned ON)


020135.02 - Exhaust Filter Regeneration Unnecessary Warning


020149.02 - EGR Gas Temperature Alarm


020150.02 - Coolant Level Alarm


020151.02 - Engine Warning Alarm


020152.02 - Engine Oil Pressure Alarm


020153.02 - Air Cleaner Restriction Alarm


020154.02 - Fuel Filter Restriction Alarm


020155.02 - Engine Output Reduction Alarm


020156.02 - Cooling Performance Decrease Alarm


020157.02 - Cooling Performance Decrease Alarm


Group 50: Air Conditioner Controller (ACF) Diagnostic Trouble Codes


Air Conditioner Controller (ACF) Diagnostic Trouble Codes


11 - Open Circuit in Air Recirculation Sensor


12 - Short-Circuited Air Recirculation Sensor


13 - Open Circuit in Ambient Air Temperature Sensor


14 - Short-Circuited Ambient Air Temperature Sensor


18 - Short-Circuited Solar Radiation Sensor


21 - Open Circuit in Air Conditioner Freeze Control Switch


22 - Short-Circuited Air Conditioner Freeze Control Switch


43 - Abnormal Air Conditioner and Heater Blower Port Change Servomotor


44 - Abnormal Air Conditioner and Heater Mixer Servomotor


51 - Abnormal High/Low Refrigerant Pressure


91 - Communication Error


92 - CAN Bus Off Error


Section 9005: Operational Checkout Procedure


Group 10: Operational Checkout Procedure


Operational Checkout


Section 9010: Engine


Group 05: Theory of Operation


Engine Identification


John Deere Engine


Engine Fuel System Component Location


Engine Cooling System Component Location


Cold Weather Starting Aid


Engine Speed Control System Operation


Group 15: Diagnostic Information


John Deere Engine


Group 20: Adjustments


John Deere Engine


Group 25: Tests


John Deere Engine


Section 9015: Electrical System


Group 05: System Information


Electrical Diagram Information


Group 10: System Diagrams


Explanation of Wire Markings


Fuse and Relay Specifications


System Functional Schematic, Component Location, and Wiring Diagram Master Legend—6090HT002


System Functional Schematic, Component Location, and Wiring Diagram Master Legend—6090HT006


System Functional Schematic—6090HT002


System Functional Schematic—6090HT006


Cab Harness (W1) Component Location


Cab Harness (W1) Wiring Diagram


Machine Harness (W2) Component Location


Machine Harness (W2) Wiring Diagram


Monitor Harness (W3) Component Location


Monitor Harness (W3) Wiring Diagram


Engine Harness (W4) Component Location


Engine Harness (W4) Wiring Diagram


Engine Interface Harness (W5) Component Location


Engine Interface Harness (W5) Wiring Diagram


Pump Harness (W8) Component Location


Pump Harness (W8) Wiring Diagram


Service ADVISOR™ Remote (SAR) Harness (W10) Component Location


Service ADVISOR™ Remote (SAR) Harness (W10) Wiring Diagram


Pilot Shutoff Switch Harness (W11) Component Location


Pilot Shutoff Switch Harness (W11) Wiring Diagram


Auxiliary Fuse Box Harness (W13) Component Location


Auxiliary Fuse Box Harness (W13) Wiring Diagram


Heated Air Seat Harness (W14) Component Location


Heated Air Seat Harness (W14) Wiring Diagram


Multi-Function Pilot Control Lever Harness (W15) Component Location


Multi-Function Pilot Control Lever Harness (W15) Wiring Diagram


Travel Alarm Cancel Switch Harness (W16) Component Location


Travel Alarm Cancel Switch Harness (W16) Wiring Diagram


Attachment Harness (W17) Component Location


Attachment Harness (W17) Wiring Diagram


Alternator Harness (W18) Component Location


Alternator Harness (W18) Wiring Diagram


Rear Camera Harness (W19) Component Location


Rear Camera Harness (W19) Wiring Diagram


Alternator Jumper Harness (W20) Component Location


Alternator Jumper Harness (W20) Wiring Diagram


Pilot Shutoff Valve Harness (W21) Component Location


Pilot Shutoff Valve Harness (W21) Wiring Diagram


Auxiliary 3-Button Cancel Switch Harness (W22) Component Location


Auxiliary 3-Button Cancel Switch Harness (W22) Wiring Diagram


Reversing Fan Switch Harness (W23) Component Location—If Equipped

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