Volvo L60H Wheel Loader Workshop Repair Service Manual PDF Wiring Diagrams - MVLVL60HOPES.zip
A full-coverage repair and service manual for the Volvo L60H Wheel Loader, complete with electrical wiring diagrams and every piece of workshop data needed to maintain, troubleshoot, and rebuild the machine just as a professional technician would.
The Volvo L60H Wheel Loader workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo L60H Wheel Loaders Service Repair Manual.pdf
MAIN SECTIONS
(0) GENERAL
(1) STANDARD PARTS, SERVICE
(2) ENGINE WITH MOUNTING AND EQUIPMENT
(3) ElEC. SYSTEM, WARNING SYSTEM, INFORMATION SYSTEM,INSTRUMENTS
(4) POWER TRANSMISSION
(5) BRAKE
(6) STEERING
(7) FRAME, SPRINGS, DAMPING, AXLE SUSPENSION, WHEELTRACK UNIT
(8) MACHINERY HOUSE, CAB, EXTERIOR TRIM PARTS ANYWHERE
(9) HYDRAULIC SYSTEM, DIGGING-HANDLING-GRANDING EQUIPM., MISC. EQUIP
PRODUCT DETAILS:
Total Pages: 3,142 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
000 - Foreword.....2
000 - GENERAL.....3
03 - SPECIFICATIONS.....4
Conversion tables.....5
Tightening torques.....9
07 - STANDARD TIME.....18
Operation numbers for additional work.....19
08 - TOOL.....21
88830557 User Instruction.....22
E 1708, Checking point.....32
E-2001.....34
E-2005.....36
E-2014.....38
E-2015.....40
E-2017.....42
E1706.....43
E1711.....44
Infrared Thermometer.....46
Leak detector 951 1207, description.....50
001 - STANDARD PARTS, SERVICE.....54
16 - LUBRICANT; FUEL; OTHER FLUID.....55
AdBlue_DEF.....56
Alternative fuels.....62
Coolant.....65
Recommended lubricants_{07-30-11}.....67
Recommended lubricants_{07-30-39}.....71
17 - SERVICE.....75
AdBlue_DEF pump unit filter, replacing.....78
AdBlue_DEF tank breather filter, replacing.....81
Alternative exit, checking.....82
Arrival Inspection, according to Inspection Programme.....84
Automatic central lubrication filter, replacing.....85
Axle breather filters, replacing.....87
Basic service.....89
Battery, checking.....90
Boom suspension accumulator, checking.....92
Brake pressure and function, checking.....97
Cab extra prefilter cyclone type, replacing.....99
Cab main filter, replacing.....101
Cab prefilter, replacing.....103
Coolant freezing point, checking.....105
Coolant level, checking.....107
Coolant, changing.....109
Coolers, cleaning_{07-05-44}.....111
Coolers, cleaning_{07-06-11}.....113
Delivery Inspection, according to Inspection Programme.....115
Diesel particulate filter, checking and cleaning.....116
Diesel particulate filter, regenerating.....123
Drive axle oil, changing.....124
Engine air cleaner primary filter, replacing.....127
Engine air cleaner secondary filter, replacing.....129
Engine belt condition, checking.....130
Engine oil and filter, changing_{07-14-27}.....133
Engine oil and filter, changing_{07-14-55}.....136
Engine oil level, checking.....139
Fire suppression system, checking.....140
Fuel filters, replacing.....160
Fuel tank breather filter, replacing.....162
Hinge, lubricating.....163
Hydraulic oil level, checking.....166
Hydraulic oil tank breather filter, replacing.....167
Hydraulic oil, changing.....168
Hydraulic pressure, checking.....172
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{06-51-51}.....174
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{06-52-18}.....176
Hydraulic tank sediment, draining.....178
Lubrication, every 1000 hours.....180
Lubrication, every 250 hours.....182
Lubrication, every 50 hours.....187
Lubrication, every 500 hours.....190
MATRIS and Tech Tool, reading.....192
Maintenance of Stored Machines, according to Inspection Programme.....193
Maintenance service, every 1000 hours_{07-24-36}.....194
Maintenance service, every 1000 hours_{07-24-59}.....197
Maintenance service, every 2000 hours_{07-23-34}.....200
Maintenance service, every 2000 hours_{07-23-58}.....203
Maintenance service, every 250 hours.....206
Maintenance service, every 4000 hours_{07-22-32}.....207
Maintenance service, every 4000 hours_{07-22-56}.....211
Maintenance service, every 50 hours.....215
Maintenance service, every 500 hours_{07-25-37}.....216
Maintenance service, every 500 hours_{07-26-01}.....218
Maintenance service, every 6000 hours_{07-21-15}.....220
Maintenance service, every 6000 hours_{07-21-38}.....221
Maintenance service, every 8000 hours.....222
Maintenance service, first 1000 hours.....223
Oil-bath air cleaner reservoir filter insert, cleaning.....224
Oil-bath air cleaner reservoir oil, changing.....226
Oil-bath air cleaner reservoir oil, checking.....229
Parking brake function, checking .....232
Parking brake pads, checking.....233
Parking brake, manually releasing.....234
Restoring of the machine.....237
Service brake disc wear, checking.....238
Service brake, testing.....241
Service position 1.....243
Service position 2.....246
Service.....249
Software update, checking.....252
Towing.....256
Transmission oil level, checking.....259
Transmission oil, filter and suction strainer, changing and cleaning.....260
Tyre wear and air pressure, checking.....263
Valves, adjusting .....265
19 - GENERAL.....272
CE-marking, EMC-directive.....273
Checking function.....277
Checklist after a fire or heat exposure.....278
Decontamination.....281
Environmental handling for the future.....285
Environmentally hazardous fluids.....288
Environmentally safe handling.....291
Fire prevention measures.....294
Health hazards with paint, plastics and rubber.....298
Safety concerns everybody!.....301
Safety rules when servicing.....305
Safety when handling oils and fuel.....308
Safety when handling the machine.....310
Safety when lifting and supporting complete machine.....315
Safety when working on hydraulic systems.....319
Safety when working with air conditioning refrigerant.....321
Safety when working with batteries.....324
Service position 1_{06-43-39}.....327
Service position 2_{06-44-06}.....329
Some simple rules regarding tyre handling.....331
Starting with booster batteries.....333
Waste handling.....335
Working in environmentally contaminated areas.....339
Working on the electrical system of the machine.....342
Working under raised boom.....344
003 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....346
30 - GENERAL.....347
ACM (Aftertreatment control module) non-programmed, replacing.....358
ACM (Aftertreatment control module) pre-programmed, replacing.....360
AL3201, description and measuring.....362
AdBlue_DEF dosing injector, replacing.....365
AdBlue_DEF hoses, replacing.....368
AdBlue_DEF mixing tube, replacing.....375
AdBlue_DEF pump unit diagnostics, description.....378
AdBlue_DEF pump unit, filter, replacing.....382
AdBlue_DEF pump unit, flushing.....386
AdBlue_DEF pump unit, inlet nipple, replacing.....388
AdBlue_DEF pump unit, replacing.....390
AdBlue_DEF quality, checking.....393
AdBlue_DEF tank armature suction filter, replacing.....397
AdBlue_DEF tank armature, cleaning.....399
AdBlue_DEF tank armature, replacing.....402
AdBlue_DEF tank, cleaning.....404
AdBlue_DEF tank, replacing.....409
AdBlue_DEF, draining.....426
AdBlue_DEF.....430
Auxiliary brake (engine braking), description.....435
BB1 Communication bus, description and measuring.....436
BB2 Communication bus, description and measuring.....440
CU3605, description and measuring.....444
CU6601, description and measuring_{01-40-08}.....446
CU6601, description and measuring_{01-46-40}.....451
CU9901, description and measuring.....456
Carbon dioxide in coolant system, checking.....458
Carbon dioxide in fuel system, checking.....464
Collection of basic data.....470
Conditions when checking.....473
Coolant pump, replacing.....476
Coolant valve, replacing.....479
Coolant with anti-freeze and corrosion protection, recommendation.....481
Cooling fan motor, description.....484
Cooling fan rpm, specifications.....486
Cooling fan, component location.....489
Cooling fan, description.....491
Cooling fan, tightening torques.....495
Cooling system pressure, checking.....497
Cooling system, component location.....499
Cooling system, description.....503
Cooling system, specifications_{03-29-13}.....507
Cooling system, specifications_{03-29-38}.....509
Cooling system, tightening torques.....510
Crankcase ventilation, description.....513
Crystallization of AdBlue_DEF, checking.....517
Cylinder compression, testing.....522
DOC (Diesel oxidation catalyst), replacing.....525
DPF (Diesel particulate filter), checking and cleaning.....532
ECO - accelerator pedal.....539
EGR cooler, replacing.....541
EGR reed valve, replacing.....546
EGR system, tightening torques.....549
EGR valve, replacing.....551
EGR venturi tube, cleaning.....553
EGR venturi tube, replacing.....556
Electrical system, description.....560
Electrical system, specifications.....561
Electrical system, tightening torques.....562
Electrical system, work instructions.....567
Electronic control system, description.....569
Engine belts, replacing.....575
Engine control module (ECM), replacing non-programmed.....578
Engine control module (ECM), replacing pre-programmed.....580
Engine mounting rear, changing.....582
Engine, capacities.....588
Engine, description_{06-31-58}.....589
Engine, description_{06-32-26}.....596
Engine, installing.....603
Engine, reference values.....620
Engine, removing.....623
Engine, replacing_{05-54-00}.....641
Engine, replacing_{05-54-23}.....643
Engine, specifications.....646
Engine, tightening torques.....647
Exhaust Aftertreatment System, component location.....654
Exhaust Aftertreatment System, description.....658
Exhaust Gas Recirculation (EGR), description.....672
Exhaust gas recirculation (EGR), component location.....678
Exhaust pipe flexible tube, replacing.....681
FX1005, description and measuring.....683
FX1007, description and measuring.....685
FX1008, description and measuring.....688
FX1009, description and measuring.....691
FX1024, description and measuring.....694
FX1025, description and measuring.....697
FX1074, description and measuring.....700
FX1079, description and measuring.....703
FX1089, description and measuring.....706
Feed pump pressure, checking.....710
Fuel control valve (FCV), replacing.....712
Fuel rail pressure sensor, replacing.....716
Fuel rail, replacing.....717
Fuel system, bleeding.....720
Fuel system, component location.....722
Fuel system, description.....725
Fuel system, specifications.....732
Fuel system, tightening torques.....734
General fault diagnosis information.....740
HE2501, description and measuring.....742
HE2511, description and measuring.....744
HE2512, description and measuring.....746
HE2513, description and measuring.....748
High pressure fuel pipes, replacing.....750
High pressure fuel pump, replacing.....752
Injector sleeves, replacing.....755
Injectors, replacing.....765
Inlet and exhaust system, component location.....769
Inlet and exhaust system, description.....772
Inlet and exhaust system, specification.....778
Inlet and exhaust system, tightening torques.....779
Inlet throttle, replacing.....784
Instrument Cluster (IC), description and measuring_1.....787
Instrument Cluster (IC), description and measuring_2.....789
Lead and connector checks.....791
Limp home function, description.....796
Lubrication oil consumption, checking.....798
Lubrication oil pressure, checking with pressure gauge.....802
Lubrication system, component locations.....804
Lubrication system, description.....807
Lubrication system, specifications.....812
Lubrication system, tightening torques.....814
MA2301-MA2306, description and measuring.....817
MA2517, description and measuring.....823
MA2519, description and measuring.....825
MA2601, description and measuring_{09-30-47}.....827
MA2601, description and measuring_{09-33-14}.....829
MA2602, description and measuring_{09-25-45}.....831
MA2602, description and measuring_{09-28-08}.....833
MA4603, description and measuring_{09-19-17}.....835
MA4603, description and measuring_{09-22-54}.....838
MA5501, description and measuring.....841
MA5503, description and measuring.....844
MA8701, description and measuring.....846
MA9103, description and measuring.....848
MA9104, description and measuring.....850
MA9106, description and measuring_{08-50-15}.....852
MA9106, description and measuring_{08-52-42}.....854
MA9112, description and measuring.....856
MA9113, description and measuring.....858
MA9114, description and measuring.....860