Mitsubishi Space Runner Space Wagon 1991-2003 Workshop Repair Service Manual PDF Download - MMTBSSPAWOPES.zip

A full factory-level service and repair manual, complete with Electrical Wiring Diagrams, covering the Mitsubishi Space Runner and Space Wagon from 1991 through 2003. Every technical detail needed to service, troubleshoot, fix, and rebuild these vehicles to the standard of a trained professional is included.

Inside the Mitsubishi Space Runner, Space Wagon 1991-2003 workshop service repair manual you will find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

'91-'96 Space Runner, Space Wagon.pdf

'91-'97 (Space Runner, Space Wagon).pdf

'99 Space Runner, Space Wagon.pdf

'99-'03 Space Runner, Space Wagon.pdf

PRODUCT DETAILS:

Total Pages: 3,022 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

'91-'96 Space Runner, Space Wagon Owner's Repair Manual...1

'91-'97 (Space Runner, Space Wagon)...213

'99 Space Runner, Space Wagon...1520

G-TITLE...1520

FOREWORD...1520

WARNING!...1521

00...1522

GENERAL [00]...1522

HOW TO USE THIS MANUAL...1523

HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS...1527

VEHICLE IDENTIFICATION...1534

MAJOR SPECIFICATIONS...1539

PRECAUTIONS BEFORE SERVICE...1541

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE-TENSIONER...1545

SUPPORT LOCATIONS FOR LIFTING AND JACKING...1549

STANDARD PART/TIGHTENING-TORQUE TABLE...1553

11...1554

ENGINE [11]...1554

ENGINE <4G6> [11A]...1555

GENERAL INFORMATION...1556

SERVICE SPECIFICATIONS...1556

SEALANTS...1557

SPECIAL TOOLS...1558

ON-VEHICLE SERVICE...1559

CRANKSHAFT PULLEY...1570

CAMSHAFT AND CAMSHAFT OIL SEAL...1571

OIL PAN...1575

CRANKSHAFT OIL SEAL...1577

CYLINDER HEAD GASKET...1580

TIMING BELT AND TIMING BELT B...1583

ENGINE ASSEMBLY...1590

ENGINE <4G9> [11B]...1594

GENERAL INFORMATION...1595

SERVICE SPECIFICATIONS...1595

SEALANTS...1597

SPECIAL TOOLS...1597

ON-VEHICLE SERVICE...1599

CRANKSHAFT PULLEY...1609

CAMSHAFT AND CAMSHAFT OIL SEAL...1610

OIL PAN...1614

CRANKSHAFT OIL SEAL...1616

CYLINDER HEAD GASKET...1618

TIMING BELT...1621

ENGINE ASSEMBLY...1626

12...1630

ENGINE LUBRICATION [12]...1630

GENERAL INFORMATION...1631

SERVICE SPECIFICATIONS...1632

SEALANT...1632

LUBRICANTS...1632

SPECIAL TOOLS...1632

ON-VEHICLE SERVICE...1633

13...1638

FUEL [13]...1638

GASOLINE DIRECT INJECTION (GDI) <4G6> [13A]...1639

GENERAL INFORMATION...1640

SERVICE SPECIFICATIONS...1644

SEALANT...1644

SPECIAL TOOLS...1645

TROUBLESHOOTING...1646

ON-VEHICLE SERVICE...1734

FUEL PUMP (HIGH PRESSURE) AND FUEL PRESSURE REGULATOR (HIGH PRESSURE)...1750

INJECTOR...1754

THROTTLE BODY...1757

INJECTOR DRIVER...1760

THROTTLE VALVE CONTROLLER...1761

GASOLINE DIRECT INJECTION (GDI) <4G9> [13B]...1762

GENERAL INFORMATION...1763

SERVICE SPECIFICATIONS...1767

SEALANT...1767

SPECIAL TOOLS...1768

TROUBLESHOOTING...1769

ON-VEHICLE SERVICE...1847

FUEL PUMP (HIGH PRESSURE) AND FUEL PRESSURE REGULATOR (HIGH PRESSURE)...1862

INJECTOR...1867

THROTTLE BODY...1870

INJECTOR DRIVER...1872

FUEL SUPPLY [13C]...1874

GENERAL INFORMATION...1875

FUEL TANK...1876

14...1878

ENGINE COOLING [14]...1878

GENERAL INFORMATION...1879

SERVICE SPECIFICATIONS...1879

LUBRICANT...1879

SEALANTS...1879

SPECIAL TOOL...1880

TROUBLESHOOTING...1880

ON-VEHICLE SERVICE...1885

THERMOSTAT...1889

WATER PUMP...1891

WATER PUMP<4G6>...1891

WATER PUMP <4G9>...1892

WATER HOSE AND WATER PIPE...1893

RADIATOR...1896

15...1898

INTAKE AND EXHAUST [15]...1898

GENERAL INFORMATION...1899

SERVICE SPECIFICATION...1899

SPECIAL TOOL...1899

INTAKE MANIFOLD...1900

EXHAUST MANIFOLD...1903

EXHAUST PIPE AND MAIN MUFFLER...1905

16...1906

ENGINE ELECTRICAL [16]...1906

CHARGING SYSTEM...1907

GENERAL INFORMATION...1907

SERVICE SPECIFICATIONS...1908

SPECIAL TOOL...1908

ON-VEHICLE SERVICE...1909

ALTERNATOR...1916

STARTING SYSTEM...1922

GENERAL INFORMATION...1922

SERVICE SPECIFICATIONS...1922

STARTER MOTOR...1923

IGNITION SYSTEM...1930

GENERAL INFORMATION...1930

SERVICE SPECIFICATIONS...1931

ON-VEHICLE SERVICE...1931

IGNITION COIL...1934

CRANK ANGLE SENSOR...1934

CAMSHAFT POSITION SENSOR...1935

DETONATION SENSOR...1936

17...1938

ENGINE AND EMISSION CONTROL [17]...1938

ENGINE CONTROL SYSTEM...1939

GENERAL INFORMATION...1939

SERVICE SPECIFICATION...1939

ON-VEHICLE SERVICE...1939

ACCELERATOR CABLE AND PEDAL...1941

ACCELERATOR PEDAL POSITION SENSOR <4G6>...1942

EMISSION CONTROL SYSTEM...1943

GENERAL INFORMATION...1943

SERVICE SPECIFICATION...1944

SPECIAL TOOL...1944

VACUUM HOSE...1944

CRANKCASE EMISSION CONTROL SYSTEM...1947

EVAPORATIVE EMISSION CONTROL SYSTEM...1949

EXHAUST GAS RECIRCULATION (EGR) SYSTEM...1952

CATALYTIC CONVERTER...1954

21...1956

CLUTCH [21]...1956

GENERAL INFORMATION...1957

SERVICE SPECIFICATIONS...1957

LUBRICANTS...1957

ON-VEHICLE SERVICE...1957

CLUTCH PEDAL...1959

CLUTCH CONTROL...1960

22...1964

MANUAL TRANSMISSION [22]...1964

LUBRICANT...1965

SPECIAL TOOLS...1965

ON-VEHICLE SERVICE...1966

TRANSMISSION CONTROL*...1968

TRANSMISSION ASSEMBLY...1971

TRANSFER ASSEMBLY...1978

23...1980

AUTOMATIC TRANSMISSION [23]...1980

SERVICE SPECIFICATIONS...1981

LUBRICANT...1981

SPECIAL TOOLS...1981

TROUBLESHOOTING...1983

ON-VEHICLE SERVICE...2023

TRANSMISSION CONTROL*...2042

SHIFT LOCK AND KEY INTERLOCK MECHANISMS...2045

TRANSMISSION ASSEMBLY...2047

SHIFT LOCK AND KEY INTERLOCK MECHANISMS...2045

TRANSMISSION ASSEMBLY...2047

25...2052

PROPELLER SHAFT [25]...2052

GENERAL INFORMATION...2053

SERVICE SPECIFICATIONS...2053

LUBRICANT...2053

ADHESIVE...2053

SPECIAL TOOLS...2054

PROPELLER SHAFT...2055

26...2064

FRONT AXLE [26]...2064

GENERAL INFORMATION...2065

SERVICE SPECIFICATIONS...2065

LUBRICANTS...2066

SPECIAL TOOLS...2066

ON-VEHICLE SERVICE...2069

FRONT HUB ASSEMBLY...2070

KNUCKLE...2073

DRIVE SHAFT...2074

27...2086

REAR AXLE [27]...2086

REAR AXLE <2WD> [27A]...2087

GENERAL INFORMATION...2088

SERVICE SPECIFICATIONS...2088

SPECIAL TOOLS...2088

ON-VEHICLE SERVICE...2089

REAR HUB ASSEMBLY...2090

REAR AXLE <4WD> [27B]...2092

GENERAL INFORMATION...2093

SERVICE SPECIFICATIONS...2093

LUBRICANTS...2094

SEALANTS AND ADHESIVES...2094

SPECIAL TOOLS...2094

ON-VEHICLE SERVICE...2097

REAR HUB ASSEMBLY...2100

DRIVE SHAFT...2101

DIFFERENTIAL MOUNT...2107

DIFFERENTIAL CARRIER...2111

LSD CASE ASSEMBLY...2128

31...2132

WHEEL AND TYRE [31]...2132

GENERAL INFORMATION...2133

SERVICE SPECIFICATIONS...2133

TROUBLESHOOTING...2134

ON-VEHICLE SERVICE...2135

WHEEL AND TYRE...2135

32...2136

POWER PLANT MOUNT [32]...2136

GENERAL INFORMATION...2137

ENGINE MOUNTING...2138

TRANSMISSION MOUNTING...2139

FRONTMEMBER...2140

ROLL STOPPER...2143

33A...2144

FRONT SUSPENSION [33A]...2144

GENERAL INFORMATION...2145

SERVICE SPECIFICATIONS...2145

SPECIAL TOOLS...2146

ON-VEHICLE SERVICE...2147

STRUT ASSEMBLY...2149

LOWER ARM ASSEMBLY...2153

STABILIZER BAR...2157

34...2160

REAR SUSPENSION [34]...2160

GENERAL INFORMATION...2161

SERVICE SPECIFICATIONS...2161

SPECIAL TOOLS...2162

ON-VEHICLE SERVICE...2163

SHOCK ABSORBER ASSEMBLY...2165

REAR SPRING...2167

LOWER ARM ASSEMBLY...2169

SUSPENSION CROSSMEMBER...2174

STABILIZER BAR...2177

35...2180

SERVICE BRAKES [35]...2180

BASIC BRAKE SYSTEM [35A]...2181

GENERAL INFORMATION...2182

SERVICE SPECIFICATIONS...2184

LUBRICANTS...2185

SPECIAL TOOLS...2185

ON-VEHICLE SERVICE...2186

BRAKE PEDAL...2195

MASTER CYLINDER AND BRAKE BOOSTER...2196

DISC BRAKE...2199

PROPORTIONING VALVE ...2206

LOAD SENSING PROPORTIONING VALVE ...2207

ANTI-SKID BRAKING SYSTEM (ABS) <2WD> [35B]...2208

GENERAL INFORMATION...2210

SERVICE SPECIFICATIONS...2210

SPECIAL TOOLS...2211

TROUBLESHOOTING...2211

ON-VEHICLE SERVICE...2224

HYDRAULIC UNIT AND ABS-ECU...2228

WHEEL SPEED SENSOR...2230

ANTI-SKID BRAKING SYSTEM (ABS) <4WD> [35C]...2234

GENERAL INFORMATION...2236

SERVICE SPECIFICATIONS...2236

SPECIAL TOOL...2236

TROUBLESHOOTING...2237

WHEEL SPEED SENSOR...2238

G SENSOR...2240

36...2242

PARKING BRAKES [36]...2242

GENERAL INFORMATION...2243

SERVICE SPECIFICATIONS...2243

LUBRICANTS...2243

SPECIAL TOOL...2243

ON-VEHICLE SERVICE...2244

PARKING BRAKE LEVER...2246

PARKING BRAKE CABLE...2247

PARKING BRAKE DRUM...2249

37A...2252

STEERING [37A]...2252

GENERAL INFORMATION...2253