John Deere 310SJ 410J Backhoe Loader TMC Operation & Test Workshop Manual TM2318 PDF - MJODTM2318.zip
A full Operation & Test guide featuring complete Electrical Wiring Diagrams for the John Deere 310SJ and 410J Backhoe Loader equipped with Total Machine Control (TMC), delivering every piece of shop data needed to service, troubleshoot, and rebuild these machines at a professional mechanic's level.
The John Deere 310SJ & 410J Backhoe Loader (TMC) Operation & Test manual covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM2318 - John Deere 310SJ & 410J Backhoe Loader with Total Machine Control (TMC) (S.N. —161702) Technical Manual (Operation & Test).pdf
TM2318 - John Deere 310SJ & 410J Backhoe Loader with Total Machine Control (TMC) (S.N. —161702) Technical Manual (Operation & Test).epub
Total Pages: 1,747 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
Covered models:
310SJ (SN. before 161702)
410J (SN. before 161702)
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety Information
Diagnostics
Engine Control Unit (ECU)
Flex Load Controller (FLC)
Standard Display Monitor (SDM)
Flex Hydraulic Controller (FHC)
Intelligent System Planner (ISP)
Left Joystick Controller (JSL)
Right Joystick Controller (JSR)
Sealed Switch Module (SSM)
Boom Distributed Function Control Unit (BOM)
Bucket Distributed Function Control Unit (BUK)
Crowd Distributed Function Control Unit (CWD)
Flow Control Distributed Function Control Unit (HAM)
Swing/Extend Distributed Function Control Unit (SWX)
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Total Pages: 1,771 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
tm2318 - 310SJ and 410J Backhoe Loader with Total Machine Control (TMC)(S.N. —161702)
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety Information
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Avoid High-Pressure Fluids
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Prevent Unintended Detonation of Explosive Devices
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Section 9001: Diagnostics
Group 10: Engine Control Unit (ECU)
Engine Control Unit (ECU) Diagnostic Trouble Codes
002047.09 - Can Communication Lost with FLC
Group 20: Flex Load Controller (FLC)
Flex Load Controller (FLC) Diagnostic Trouble Codes
000069.07 - MFWD Logic Error
000070.02 - Park Brake Switch (S7) Open Circuit
000070.04 - Park Brake Switch (S7) Short to Ground
000070.07 - Park Brake Switch (S7) Logic Error
000117.19 - Service Brake Pressure Low
000234.02 - Software Revision Mismatch
000237.02 - Model Number in Vehicle Identification Number Not Valid
000525.03 - TCL/Range Switch (S5) Gear Range Input Shorted to Power
000525.04 - TCL/Range Switch (S5) Gear Range Input Voltage Low
000525.05 - TCL/Range Switch (S5) Gear Range Input Open Circuit
000525.12 - TCL/Range Switch (S5) Gear Range Input Logic Error
000629.12 - FLC Watchdog Timeout
000734.05 - Transmission Solenoid (Y1) Open Circuit
000735.05 - Transmission Solenoid (Y2) Open Circuit
000736.05 - Transmission Solenoid (Y3) Open Circuit
000737.12 - Transmission Solenoid (Y4 or Y5) Fault
000738.05 - Transmission Solenoid (Y5) Open Circuit
000739.12 - Transmission Solenoid (Y2 or Y6) Fault
000741.12 - Transmission Solenoid (Y1 or Y3) Fault
000746.07 - Differential Lock Switch (S4) Logic Error
000746.12 - Differential Lock Switch (S4) Short to Power or Ground
000757.05 - Transmission Solenoid (Y4) Open Circuit
000759.05 - Transmission Solenoid (Y6) Open Circuit
001504.05 - Seat Swivel Latch Switch (S18) Short to Ground
001714.04 - Seat Position Front Switch (S17) Short to Ground
001714.07 - Seat Position Rear Switch (S16) and Seat Position Front Switch (S17) Logic Mismatch
001714.10 - Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed
001715.04 - Seat Position Rear Switch (S16) Short to Ground
002000.09 - CAN Communication Lost with ECU
002023.09 - CAN Communication Lost with SDM
002228.09 - CAN Communication Lost with FHC
002368.12 - Left Turn Signal Driver Output Fault
002370.12 - Right Turn Signal Driver Output Fault
002580.07 - Service Brake Pressure Switch Status Error
002605.12 - Brake Charge Solenoid (Y59) Circuit Fault
002875.04 - 4-Way Flasher Switch (S31) Input Short to Ground
002876.12 - Conflicting Turn Signal Switch (S30) Data
003413.04 - Right Door Switch (S99) Input Short to Ground
003416.03 - Right Exit Switch (S99) Circuits Short to Power
003416.04 - Right Exit Switch (S99) Circuits Short to Ground
003416.05 - Right Exit Switch (S99) Open Circuit
298816.14 - Park Brake Did Not Apply When Commanded
522371.04 - FLC Valve Power #5 Voltage Low
522379.12 - Park Brake Release Solenoid (Y7) Fault
522398.14 - Park Brake Did Not Release When Commanded
522411.03 - TCL/Range Switch (S5) Input Voltage High
522411.04 - TCL/Range Switch (S5) Input Voltage Low
522411.05 - TCL/Range Switch (S5) TCL Input Open Circuit
523218.03 - FLC Valve Power #2 Output Stuck ON
523218.04 - FLC Valve Power #2 Output Stuck OFF
523218.05 - FLC Valve Power #2 Output Voltage Low
523219.04 - FLC Valve Power #1 Voltage Low
523702.02 - Flex Power Status Erratic
523702.07 - Flex Power Not Active
523702.08 - Flex Power Time Out
523702.09 - Flex Power ECU Authentication Error
523702.13 - Flex Power Mismatch
523702.10 - Flex Power Watch Dog Error
523911.12 - Hydraulic Pump Control Solenoid (Y56) Fault
523948.12 - Ride Control Solenoid 1 (Y50) or 2 (Y51) Fault
524070.04 - Valve Power # 6 Voltage Low
524075.04 - Valve Power # 5 Voltage Low
524172.00 - Clutch Disconnect Switch Stuck Closed
524172.04 - Switch Short to Ground
524172.07 - Clutch Disconnect Device Fault
524235.12 - MFWD Solenoid (Y11) Output Fault
Group 30: Standard Display Monitor (SDM)
Standard Display Monitor (SDM) Diagnostic Trouble Codes
000096.03 - Fuel Level Sensor (B8) Input Voltage Low
000096.04 - Fuel Level Sensor (B8) Input Voltage High
000100.01 - Engine Oil Pressure Low
000100.05 - Engine Oil Pressure Switch Open
000107.00 - Engine Air Filter Restricted
000117.01 - Service Brake Pressure Low
000158.00 - System Voltage High
000158.01 - System Voltage Low
000177.00 - Torque Converter Oil Temperature High
000177.03 - Torque Converter Oil Temperature Sensor (B6) Input Voltage High
000177.04 - Torque Converter Oil Temperature Sensor (B6) Input Voltage Low
000234.02 - Software Revision Mismatch
000920.03 - SDM Alarm (H2) Output Voltage High
000920.04 - SDM Alarm (H2) Output Voltage Low
001196.11 - Antitheft Lock Status Not Detected From ECU
001201.11 - Antitheft Unlock Status Not Detected From ECU
001508.00 - Hydraulic Oil Temperature Moderately High
001508.03 - Hydraulic Oil Temperature Sensor (B10) Input Voltage High
001508.04 - Hydraulic Oil Temperature Sensor (B10) Input Voltage Low
001508.16 - Hydraulic Oil Temperature High
001713.00 - Hydraulic Oil Filter Restricted
002003.09 - CAN Communication Lost with FLC
002000.09 - CAN Communication Lost with ECU
002071.09 - CAN Communication Lost with Other Controller
002228.09 - CAN Communication Lost with FHC
298887.13 - SDM/ECU Model Number Mismatch
523569.04 - FLC Switched and/or Unswitched Power Open Circuit
523662.04 - FHC Valve Power Circuit Voltages Low
523649.04 - CAN Communication Lost with Hydraulic Controllers
523650.04 - CAN Communication Lost with FHC
523653.04 - Gear Selection/Transmission Direction Circuit Voltages Low
523665.04 - FLC Valve Power 1 Input Voltage Low
523666.04 - FLC Switched Power Voltage Open Circuit
Group 40: Flex Hydraulic Controller (FHC)
Flex Hydraulic Controller (FHC) Diagnostic Trouble Codes
000237.02 - Model Number in Vehicle Identification Number Not Valid
000234.02 - Software Revision Mismatch
000629.12 - FHC Watchdog Timeout
000630.13 - Loader Boom Position Sensor (B73) and Bucket Postion Sensor (B75) Calibration Required
001764.07 - Hydraulic Enable Switch (S70) Logic Error
001903.13 - Invalid Calibration Data Received from ISP for Left Stabilizer Raise Solenoid
001910.13 - Invalid Calibration Data Received from ISP for Left Stabilizer Lower Solenoid
001927.13 - Invalid Calibration Data Received from ISP for Right Stabilizer Raise Solenoid
001951.13 - Invalid Calibration Data Received from ISP for Right Stabilizer Lower Solenoid
001963.13 - Invalid Calibration Data Received from ISP for Loader Auxiliary Positive Solenoid
001975.13 - Invalid Calibration Data Received from ISP for Loader Auxiliary Reverse Solenoid
001987.13 - Invalid Calibration Data Received from ISP for Backhoe Auxiliary Positive Solenoid
001999.13 - Invalid Calibration Data Received from ISP for Backhoe Auxiliary Reverse Solenoid
002140.09 - CAN Communication Lost between the FHC and Other Controllers
002160.09 - No CAN from ISP
002161.09 - No CAN from SWX
002162.09 - No CAN from BOM
002163.09 - No CAN from CWD
002164.09 - No CAN from BUK
002165.09 - No CAN from HAM
002213.09 - No CAN from JSR
002201.09 - No CAN from JSL
002267.13 - Invalid Calibration Data Received from ISP for Loader Boom Lower Solenoid
002279.13 - Invalid Calibration Data Received from ISP for Loader Boom Raise Solenoid
002291.13 - Invalid Calibration Data Received from ISP for Loader Bucket Dump Currents
002303.13 - Invalid Calibration Data Received from ISP for Loader Bucket Curl Solenoid
002660.07 - Right Joystick X-Axis Logic Error
002661.07 - Right Joystick Y-Axis Logic Error
002662.07 - Secondary Loader Joystick (S80) X-Axis Logic Error
002663.07 - Secondary Loader Joystick (S80) Y-Axis Logic Error
002664.07 - Loader Auxiliary Hydraulics Control Logic Error
002697.07 - Left Joystick X-Axis Logic Error
002698.07 - Left Joystick Y-Axis Logic Error
002699.07 - Left Joystick Auxiliary Control Switch (S81) Logic Error
002700.07 - Outer Stabilizer Control Switch (S72) Logic Error
002701.07 - Inner Stabilizer Control Switch (S71) Logic Error
002724.07 - Left Joystick Rocker Switch (S95) Logic Error
002858.07 - FHC Unable to Retrieve Stabilizer Valve Data From ISP
002858.08 - FHC Unable to Retrieve Stabilizer Valve Data From ISP
002858.13 - FHC Unable to Retrieve Stabilizer Valve Data From ISP
522372.04 - Loader Advanced Features Sensor Fault
522372.07 - Loader Boom Position Sensor Error
522377.03 - Loader Boom Position Sensor (B73) Input #1 Voltage High
522377.04 - Loader Boom Position Sensor (B73) Input #1 Voltage Low
522377.12 - Loader Boom Position Sensor (B73) Logic Error
522377.13 - Loader Boom Position Sensor (B73) Invalid Calibration
522378.03 - Loader Boom Position Sensor (B73) Input #2 Voltage High
522378.04 - Loader Boom Position Sensor (B73) Input #2 Voltage Low
522436.03 - Loader Bucket Position Sensor (B75) Input #1 Voltage High
522436.04 - Loader Bucket Position Sensor (B75) Input #1 Voltage Low
522436.12 - Loader Bucket Position Sensor (B75) Logic Error
522436.13 - Loader Bucket Position Sensor (B75) Invalid Calibration
522437.03 - Loader Bucket Position Sensor (B75) Input #2 Voltage High
522437.04 - Loader Bucket Position Sensor (B75) Input #2 Voltage Low
522438.07 - Loader Bucket Position Sensor Error
523216.04 - Valve Power # 4 Voltage Low
523217.04 - Valve Power # 3 Voltage Low
523218.04 - Valve Power # 2 Voltage Low
523219.04 - Valve Power # 1 Voltage Low
523395.00 - Backhoe Swing Calibration System Pressure Not Detected
523395.01 - Backhoe Swing Calibration Stall Pressure Low
523396.00 - Right Stabilizer Calibration System Pressure High
523396.01 - Right Stabilizer Calibration Stall Pressure Low
523397.00 - Backhoe Auxiliary Calibration System Pressure High
523397.01 - Backhoe Auxiliary Calibration Stall Pressure Low
523400.00 - Backhoe Extend Calibration System Pressure Not Detected
523400.01 - Backhoe Extend Calibration Stall Pressure Low
523401.00 - Bucket Calibration System Pressure High
523401.01 - Bucket Calibration Stall Pressure Low
523402.00 - Boom Calibration System Pressure High
523402.01 - Boom Calibration Stall Pressure Low
523403.00 - Left Stabilizer Calibration System Pressure High
523403.01 - Left Stabilizer Calibration Stall Pressure Low
523404.00 - Loader Auxiliary Calibration System Pressure High
523404.01 - Loader Auxiliary Calibration Stall Pressure Low
523705.03 - Hydraulic Valve Power Stuck ON
523705.04 - Hydraulic Valve Power Failure
523705.05 - Hydraulic Valve Power Stuck OFF
523930.05 - Loader Boom Magnitude Solenoid (Y73) Output Voltage Low
523930.06 - Loader Boom Magnitude Solenoid (Y73) Output Voltage High
523931.05 - Loader Boom Direction Solenoid (Y74) Output Voltage Low
523931.06 - Loader Boom Direction Solenoid (Y74) Output Voltage High
523932.05 - Loader Bucket Magnitude Solenoid (Y75) Output Voltage Low