Caterpillar AP355F Asphalt Paver Workshop Repair Service Manual PDF AP8 END NED NRG NTT - MCATAP355F.zip

Complete workshop repair manuals featuring electrical wiring schematics for the Caterpillar ASPHALT PAVERS AP355F (serial number prefixes AP8, END, NED, NRG, NTT), containing every piece of service documentation needed to service, troubleshoot, and rebuild the machine.

Caterpillar ASPHALT PAVERS AP355F Service and Repair Manuals

workshop service manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

AP355F ASPHALT PAVER AP8

AP355F ASPHALT PAVER END

AP355F ASPHALT PAVER NED

AP355F ASPHALT PAVER NRG

AP355F ASPHALT PAVER NTT

Total Pages: 611 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...

Language: English

TABLE OF CONTENTS

M68304 - Disassembly and Assembly (AP300F and AP355F Asphalt Paver Engine Supplement)....2

Air Cleaner - Remove and Install....3

Alternator - Remove and Install....5

Battery - Remove and Install....7

Electric Starting Motor - Remove and Install....9

Engine - Remove and Install....12

Exhaust (Muffler) - Remove and Install....16

Expansion Tank - Remove and Install....18

Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install....20

Radiator and Hydraulic Oil Cooler - Remove and Install....22

System Pressure - Release....26

UENR4675 - Systems Operation (AP300F; AP355F; AP500F; AP555F; AP600F; AP655F; AP655F L; AP1000F and AP1055F Asphalt Pavers Monitoring System)....32

Calibration Menu....33

Diagnostic Menu....39

Display Navigation....42

Display Settings....56

ECM Summary Menu....64

Left Hand Buttons....68

Machine Settings Menu....104

Menu Navigation....129

Pave Start Assistant Menu....142

Pop-Up Messages....149

Service Test Menu....153

Totals Menu....160

UENR4675 - Troubleshooting (AP300F; AP355F; AP500F; AP555F; AP600F; AP655F; AP655F L; AP1000F and AP1055F Asphalt Pavers Monitoring System)....162

Alarm - Test....163

CAN Data Link - Test....169

Determining Diagnostic Trouble Codes....179

Diagnostic Trouble Codes....184

Electrical Connector - Inspect....185

Emerging Symptom Information....191

Event Codes....192

General Information....196

Service Tools....197

Symptom Troubleshooting....199

Wiring Harness (Open Circuit) - Test....201

Wiring Harness (Short Circuit) - Test....202

UENR4675 - Testing and Adjusting (AP300F; AP355F; AP500F; AP555F; AP600F; AP655F; AP655F L; AP1000F and AP1055F Asphalt Pavers Monitoring System)....203

Module - Flash Program....204

System Schematic....211

M73589 - Disassembly and Assembly (AP355F Asphalt Paver Machine Systems)....213

Accumulator Charging Valve (Belt Tensioner) - Remove and Install....215

Auger - Assemble....217

Auger - Disassemble....221

Auger - Remove and Install....225

Brake Pump and Valve - Remove and Install....227

Canopy - Remove and Install....229

Chain (Drag Conveyor) - Remove and Install....231

Control Valve (Vibratory) - Remove and Install....233

Drag Conveyor - Remove and Install....235

Feeder Drive Shaft Group - Assemble....238

Feeder Drive Shaft Group - Disassemble....240

Feeder Drive Shaft Group - Remove and Install....242

Final Drive Planetary - Assemble....244

Final Drive Planetary - Disassemble....254

Footshaft - Remove and Install....263

Fuel Tank - Remove and Install....265

Gear Motor (Ventilation System) - Remove and Install....268

Generator - Remove and Install....270

Gerotor Motor (Drag Conveyor) - Remove and Install....273

Hopper - Remove and Install....276

Hydraulic Cylinder (Auger Hoist) - Remove and Install....278

Hydraulic Cylinder (Belt Tensioner) - Remove and Install....280

Hydraulic Cylinder (Hopper Hoist) - Remove and Install....282

Hydraulic Cylinder (Screed Hoist) - Remove and Install....285

Hydraulic Cylinder (Tow Point) - Remove and Install....287

Hydraulic Oil Filter (Return) - Remove and Install....291

Hydraulic Tank - Remove and Install....293

Operator Console - Assemble....297

Operator Console - Disassemble....302

Operator Console - Remove and Install....307

Piston Motor (Propel) - Remove and Install....313

Piston Pump (Auxiliary) - Remove and Install....317

Piston Pump (Tamper Bar) - Remove and Install....319

Push Roller - Remove and Install....321

Screed - Remove and Install....323

Seat - Remove and Install....326

Steering Control (Force Control) - Assemble....328

Steering Control (Force Control) - Disassemble....332

Steering Control (Force Control) - Remove and Install....336

Steering Wheel - Remove and Install....340

System Pressure - Release....342

Tow Arm - Remove and Install....348

Washdown Hose Reel - Remove and Install....350

M69308 - Systems Operation (AP355F Asphalt Paver Propel Systems)....351

Electrical Schematic (Propel System)....352

Final Drive Planetary....359

General Information (Propel System)....361

Graphic Color Codes....363

Hydraulic Schematic (Propel System)....365

Location of Electrical Components....373

Location of Hydraulic Components....376

Operator Controls (Propel System)....380

Piston Motor (Propel)....387

Piston Pump (Propel)....390

M69308 - Testing and Adjusting (AP355F Asphalt Paver Propel Systems)....397

Forward Currents (EDC)- Calibrate....398

Hydraulic Oil Contamination - Test....407

Machine Preparation for Troubleshooting....412

Parking Brake - Test - Pressure....413

Parking Brake - Test....423

Piston Motor Case Drain Flow - Test - Left Motor....430

Piston Motor Case Drain Flow - Test - Right Motor....443

Piston Pump Neutral - Test and Adjust - Left Propulsion Pump....456

Propel System Troubleshooting....467

Pump Control (Electrical Proportional Control) Neutral (Left Propel Pump) - Test and Adjust....470

Relief Valve (Charge) - Test....480

Relief Valve (Main) - Test and Adjust - Left Pump....491

Relief Valve (Main) - Test and Adjust - Right Pump....505

Relief Valve (Pressure Override) - Test and Adjust - Left Pump....519

Relief Valve (Pressure Override) - Test and Adjust - Right Pump....531

Reverse Currents (EDC)- Calibrate....543

Rotary Position Sensor (Decelerator Pedal) - Test and Adjust....552

Seal Leakage (Brake Piston) - Test....557

Solenoid (Shift) - Test....564

Steering Wheel - Calibrate....574

System Pressure - Release....581

Track Alignment....589

Track Tension - Adjust....599

Visual Inspection....608

Caterpillar ASPHALT PAVERS AP355F Repair Service Manuals