Harley-Davidson Touring Service & Repair Manual 2000-2018, FLT FLHTKSE FLHXSE FLTRXSE, PDF Wiring Diagrams Download - Harley Davidson 2000 Touring Models Service Manual.pdf
SERVICE MANUAL COMPILATION (21,080 pages total):
Harley Davidson Touring Models 2003 — Factory Service Manual
Harley Davidson 2004 Touring Models Service Manual
Harley Davidson 2005 Touring Models Service Manual
Harley Davidson 2012 Touring Models Service Manual
Harley Davidson 2000 Touring Models Service Manual.pdf
Harley Davidson 2002 Touring Models Service Manual.pdf
Harley Davidson 2006 Touring Models Service Manual.pdf
Harley Davidson 2007 Touring Models Electrical Diagnostics.pdf
Harley Davidson 2007 Touring Models Service Manual.pdf
Harley Davidson 2008 FLT Police Models Service Manual Supplement.pdf
Harley Davidson 2008 Touring Models Service Manual.pdf
Harley Davidson 2009 Touring Models Service Manual.pdf
Harley Davidson 2010 Touring Models Service Manual.pdf
Harley Davidson 2011 Touring Models Service Manual.pdf
Harley Davidson 2013 Service Manual.pdf
Harley Davidson 2013 Touring Models Electrical Diagnostics.pdf
Harley Davidson 2015 Touring Models Service Manual.pdf
Harley Davidson 2016 FLHTKSE Models Service Manual Supplement.pdf
Harley Davidson 2017 Touring Models Service Manual.pdf
Harley Davidson 2018 FLHTKSE Models Service Manual Supplement.pdf
Harley Davidson 2018 FLHXSE Models Service Manual Supplement.pdf
Harley Davidson 2018 FLTRXSE Models Service Manual Supplement.pdf
Harley Davidson 2018 Touring Models Electrical Diagnostics.pdf
Harley Davidson 2018 Touring Models Service Manual.pdf
Harley Davidson 2018 Touring Models Wiring Diagrams.pdf
Harley Davidson 2018 Trike Models Service Manual Supplement.pdf
Complete service repair manual with Electrical Wiring Diagrams for Harley Davidson Touring Models 2000-2018, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
Harley Davidson Touring Models workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages/Size: 21,080 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
Delivery: instant download link displayed on page & emailed to you after checkout
Protection: DRM-free; without any restriction
TABLE OF CONTENTS
1.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter..1-1
1.2 GENERAL
Servicing a New Motorcycle...1-3
Safe Operating Maintenance..1-3
Shop Practices..1-3
Repair Notes..1-3
Safety..1-3
Removing Parts...1-3
Cleaning..1-3
Disassembly and Assembly..1-4
Checking Torques on Fasteners..1-4
Magnetic Parts Trays...1-4
Repair and Replacement Procedures..1-4
Hardware and Threaded Parts..1-4
Threadlocking Agents..1-4
Wiring, Hoses and Lines...1-4
Instruments and Gauges...1-4
Bearings..1-4
Bushings..1-4
Gaskets...1-4
Lip-Type Seals...1-4
O-Rings...1-5
Gears...1-5
Shafts..1-5
Part Replacement..1-5
Cleaning..1-5
Part Protection...1-5
Cleaning Process..1-5
Rust or Corrosion Removal...1-5
Bearings..1-5
Tool Safety..1-5
Air Tools...1-5
Wrenches..1-5
Pliers/Cutters/Pry Bars..1-6
Hammers...1-6
Punches/Chisels..1-6
Screwdrivers..1-6
Ratchets and Handles...1-6
Sockets..1-6
Storage Units...1-6
1.3 FUEL AND OIL
Fuel...1-7
Gasoline Blends..1-7
Engine Lubrication..1-7
Winter Lubrication...1-8
Installation...1-19
Exhaust System Leak Check..1-20
Exhaust System Leakage..1-20
1.8 TIRES AND WHEELS
General...1-21
Tires..1-21
Tire Replacement...1-22
Inspection..1-22
When To Replace Tires...1-22
Wheel Bearings..1-22
Wheel Spokes...1-22
Identify Wheel Spoke Groups..1-23
Wheel Spoke Adjustment..1-23
1.9 PRIMARY CHAINCASE LUBRICANT
General...1-24
Changing Primary Chaincase Lubricant...1-24
1.10 TRANSMISSION LUBRICANT
Checking Transmission Lubricant...1-26
Changing Transmission Lubricant..1-26
1.11 CLUTCH
Adjustment..1-28
1.12 DRIVE BELT AND SPROCKETS
General...1-29
Cleaning..1-29
Inspection...1-29
Sprockets...1-29
Drive Belt...1-29
Checking Drive Belt Deflection...1-31
Setting Belt Deflection..1-31
Adjustment...1-31
Assembly...1-32
1.13 REAR SPROCKET ISOLATOR
Inspection...1-34
1.14 CABLE AND CHASSIS LUBRICATION
General...1-35
Steering Head Bearings..1-35
Jiffy Stand...1-35
Miscellaneous Lubrication..1-35
Hinges, Latches, Etc..1-35
1.15 BRAKES
Fluid Inspection...1-36
Brake Lines...1-36
1.4 BULB REQUIREMENTS 1.16 BRAKE PADS AND DISCS
General...1-9 Inspection...1-37
Brake Pads..1-37
Brake Disc Thickness..1-37
Brake Disc Lateral Runout..1-37
Brake Pad Replacement...1-37
Rear Brake Caliper..1-37
Front Brake Calipers..1-39
1.5 MAINTENANCE SCHEDULE
General...1-11
1.6 ENGINE OIL AND FILTER
Engine Oil Level..1-16
Oil Level Cold Check...1-16
Oil Level Hot Check...1-16
Changing Oil and Oil Filter..1-17
1.7 AIR CLEANER AND EXHAUST SYSTEM
Removal..1-19
1.17 SPARK PLUGS
Removal..1-41
Inspection...1-41
Cleaning..1-41
Installation...1-41
Spark Plug Cable Inspection..1-42
1.18 STEERING HEAD BEARINGS
Lubrication..1-43
Checking...1-43
Adjustment..1-44
1.19 REAR SUSPENSION ADJUSTMENTS
Air Suspension..1-46
Manual Suspension Preload...1-47
1.20 CRITICAL FASTENERS
Inspection...1-49
Checking Torques on Fasteners..1-49
1.21 BATTERY MAINTENANCE
General...1-50
Cleaning and Inspection...1-51
Battery..1-51
Disconnection and Removal..1-51
Installation and Connection...1-51
Voltmeter Test...1-52
Voltmeter Test..1-52
Charging Battery...1-52
Safety Precautions..1-52
Using a Battery Charger..1-53
Storage...1-53
1.22 HEADLAMP ALIGNMENT
Headlamp Alignment..1-55
Headlamp Adjustment: Single Headlamp Models..1-55
Headlamp Adjustment: Dual Headlamp Models...1-56
Auxiliary/Fog Lamp Alignment..1-57
Oil Does Not Return To Oil Reservoir..1-61
Engine Uses Too Much Oil Or Smokes Excessively..1-61
Engine Leaks Oil From Cases, Push Rods, Hoses,
Etc...1-61
Low Oil Pressure...1-62
High Oil Pressure..1-62
Electrical System..1-62
Alternator Does Not Charge..1-62
Alternator Charge Rate Is Below Normal..1-62
Speedometer Operates Erratically..1-62
Transmission..1-62
Shifts Hard...1-62
Jumps Out Of Gear...1-62
Clutch Slips..1-62
Clutch Drags Or Does Not Release..1-62
Clutch Chatters..1-62
Handling..1-62
Irregularities...1-62
Brakes...1-63
Brake Does Not Hold Normally...1-63
CHASSIS
2.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter..2-1
2.2 SPECIFICATIONS
Specifications..2-7
Chassis Specifications..2-7
Tire Specifications...2-8
2.3 VEHICLE IDENTIFICATION NUMBER
(V.I.N.)
1.23 ENGINE MOUNTS Vehicle Identification Number: Touring Models...2-11
Inspection...1-58
General..1-58
Stabilizer Link..1-58
Front Engine Mount...1-58
Rear Frame Fasteners..1-58 2.4 FRONT WHEEL
1.24 STORAGE
General...1-59
Placing in Storage...1-59
Removal from Storage..1-59
1.25 TROUBLESHOOTING
General...1-60
Engine...1-60
Starter Motor Does Not Operate or Does Not Turn Engine
Over ..1-60
Engine Turns Over But Does Not Start ..1-60
Starts Hard..1-60
Starts But Runs Irregularly or Misses ...1-60
A Spark Plug Fouls Repeatedly..1-61
Pre-Ignition or Detonation (Knocks or Pings)..1-61
Overheating...1-61
Valve Train Noise...1-61
Excessive Vibration...1-61
Check Engine Light Illuminates During Operation...1-61
Lubrication System...1-61
Oil Does Not Return To Oil Reservoir..1-61
Engine Uses Too Much Oil Or Smokes Excessively..1-61
Engine Leaks Oil From Cases, Push Rods, Hoses,
Etc...1-61
Low Oil Pressure...1-62
High Oil Pressure..1-62
Electrical System..1-62
Alternator Does Not Charge..1-62
Alternator Charge Rate Is Below Normal..1-62
Speedometer Operates Erratically..1-62
Transmission..1-62
Shifts Hard...1-62
Jumps Out Of Gear...1-62
Clutch Slips..1-62
Clutch Drags Or Does Not Release..1-62
Clutch Chatters..1-62
Handling..1-62
Irregularities...1-62
Brakes...1-63
Brake Does Not Hold Normally...1-63
CHASSIS
2.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter..2-1
2.2 SPECIFICATIONS
Specifications..2-7
Chassis Specifications..2-7
Tire Specifications...2-8
2.3 VEHICLE IDENTIFICATION NUMBER
2.4 FRONT WHEEL
2.5 REAR WHEEL
Removal..2-16
Cleaning and Inspection...2-17
Installation...2-18
2.6 REAR WHEEL COMPENSATOR
Isolator Replacement..2-20
Removal..2-20
Installation...2-20
Sprocket Bearing Replacement..2-20
Removal..2-20
Installation...2-20
2.7 WHEEL LACING: FRONT RIM
Wheel Lacing: Angle Flange Hub...2-22
2.8 WHEEL LACING: 16 INCH REAR RIM
Wheel Lacing: 16 In. Rear Wheel...2-24
2.9 CHECKING AND TRUING WHEELS 2.15 REAR BRAKE CALIPER
General...2-27
Checking Wheel Runout...2-27
Checking Radial Runout..2-27
Checking Lateral Runout...2-27
Laced Wheel Rim Offset...2-28
Truing Laced Wheels..2-30
Radial Runout..2-30
Lateral Runout...2-30 Removal..2-52
Installation...2-52
2.10 SEALED WHEEL BEARINGS Removal..2-55
Disassembly...2-55
Draining...2-55
Disassembly..2-55
Cleaning and Inspection...2-57
Assembly..2-58
Filling...2-59
Installation...2-59
Inspection...2-32
Removal..2-32