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Infiniti G35 V35 Series 2003-2007 Workshop Repair Service Manual PDF Download - MIFNTG350307OPEK.zip

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The full workshop manual delivers service, maintenance, and troubleshooting guidance for the 2003-2007 Infiniti G35 (V35 Series). Detailed diagnostic and repair procedures walk you through servicing, maintaining, rebuilding, refurbishing, or restoring your vehicle with the expertise of a professional mechanic in a local garage. This affordable, high-quality manual is complete and intact from cover to cover, with no pages missing. It's the identical factory shop manual that dealers rely on, guaranteed to work flawlessly and spare you valuable time.


The 2003-2007 Infiniti G35 (V35 Series) manual is organized into separate sections. Every section focuses on a particular component or system and, alongside standard service procedures, provides instructions for disassembly, inspection, and reassembly. A table of contents opens each section. Pages can be located quickly by category, and any page can be zoomed in for close detail. The document comes in cross-platform PDF format, so it performs smoothly on every type of device. No computer expertise is required to use it.


Table of Contents....3


PRECAUTIONS....4


Precautions for Battery Service....4


Service Notice or Precaution....4


PREPARATION....5


Special Service Tools....5


Commercial Service Tools....5


NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....6


NVH Troubleshooting Chart....6


CLUTCH PEDAL....7


On-Vehicle Inspection and Adjustment....7


Removal and Installation....8


COMPONENTS....8


REMOVAL....8


INSPECTION AFTER REMOVAL....8


INSTALLATION....8


CLUTCH FLUID....9


Bleeding....9


CLUTCH MASTER CYLINDER....10


Components....10


Removal and Installation....10


REMOVAL....10


INSTALLATION....11


Disassembly and Assembly....11


DISASSEMBLY....11


INSPECTION AFTER DISASSEMBLY....12


ASSEMBLY....12


OPERATING CYLINDER....13


Components....13


Removal and Installation....13


REMOVAL....13


INSTALLATION....13


Disassembly and Assembly....13


DISASSEMBLY....13


INSPECTION AFTER DISASSEMBLY....13


ASSEMBLY....14


CLUTCH PIPING....15


Removal and Installation....15


CLUTCH RELEASE MECHANISM....16


Removal and Installation....16


COMPONENTS....16


REMOVAL....16


INSPECTION AFTER REMOVAL....16


INSTALLATION....17


CLUTCH DISC, CLUTCH COVER....18


Removal and Installation....18


COMPONENTS....18


REMOVAL....18


INSPECTION AND ADJUSTMENT AFTER REMOVAL....18


Clutch Disc....18


Clutch Cover....19


INSTALLATION....19


SERVICE DATA AND SPECIFICATIONS (SDS)....20


Clutch Control System....20


Clutch Master Cylinder....20


Clutch Operating Cylinder....20


Clutch Disc....20


Clutch Cover....20


Clutch Pedal....20


MT....21


Table of Contents....21


PRECAUTIONS....22


Precautions for Battery Service....22


Service Notice or Precautions....22


PREPARATION....23


Special Service Tools....23


Commercial Service Tools....25


NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....26


NVH Troubleshooting Chart....26


DESCRIPTION....27


Cross-Sectional View....27


DOUBLE-CONE SYNCHRONIZER....27


TRIPLE-CONE SYNCHRONIZER....28


M/T OIL....29


Changing M/T Oil....29


DRAINING....29


FILLING....29


Checking M/T Oil....29


OIL LEAKAGE AND OIL LEVEL....29


REAR OIL SEAL....30


Removal and Installation....30


REMOVAL....30


INSTALLATION....30


POSITION SWITCH....31


Checking....31


COMPONENT LOCATION....31


BACK-UP LAMP SWITCH....31


PARK/NEUTRAL POSITION SWITCH....31


SHIFT CONTROL....32


Removal and Installation....32


COMPONENTS....32


REMOVAL....32


INSTALLATION....34


INSPECTION AFTER INSTALLATION....36


AIR BREATHER HOSE....37


Removal and Installation....37


TRANSMISSION ASSEMBLY....38


Removal and Installation....38


COMPONENTS....38


REMOVAL....38


INSTALLATION....40


Disassembly and Assembly....41


COMPONENTS....41


Case Components....41


Gear Components....42


Shift Control Components....44


DISASSEMBLY....46


Case Components....46


Shift Control Components....49


Gear Components....52


INSPECTION AFTER DISASSEMBLY....57


Shift Control....57


Gear and Shaft....57


Synchronizer....58


Baulk Ring Clearance....58


Bearing....60


ASSEMBLY....60


Gear Components....60


Shift Control Components....70


Case Components....73


SERVICE DATA AND SPECIFICATIONS (SDS)....79


General Specifications....79


End Play....79


Snap Rings....80


Baulk Ring Clearance....81


STC....83


Table of Contents....83


EPS....85


PRECAUTIONS....85


Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”....85


Precautions for Battery Service....85


Service Notice or Precautions....85


SYSTEM DESCRIPTION....86


Components....86


EPS System Function....86


Fail-Safe Function....86


FAIL-SAFE INPUT/CANCEL CONDITIONS....87


RAS....88


PRECAUTIONS....88


Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”....88


Precautions for Battery Service....88


Service Notice or Precautions....88


REAR ACTIVE STEER....89


Removal and Installation....89


COMPONENTS....89


REMOVAL....89


INSTALLATION....89


Disassembly and Assembly....90


COMPONENTS....90


DISASSEMBLY....90


INSPECTION AFTER DISASSEMBLY....90


ASSEMBLY....90


Neutral Position Adjustment....90


SYSTEM DESCRIPTION....92


Components....92


RAS Function....92


Fail-Safe Function....93


TROUBLE DIAGNOSIS....94


How to Perform Trouble Diagnosis....94


BASIC CONCEPT....94


Component Parts Location....95


Schematic....96


Wiring Diagram—RAS—....97


Control Unit Input/Output Signal Standard....103


CIRCUIT TESTER REFERENCE VALUE....103


STANDARD BY CONSULT-II....104


CONSULT-II Function (RAS/HICAS)....105


CONSULT-II MAIN FUNCTION....105


CONSULT-II SETTING PROCEDURE....105


Self-Diagnosis....105


OPERATION PROCEDURE....105


ERASE MEMORY....105


DISPLAY ITEM LIST....105


Data Monitor....107


OPERATION PROCEDURE....107


DISPLAY ITEM LIST....107


Active Test....108


OPERATION PROCEDURE....108


Control Unit Part Number....108


OPERATION PROCEDURE....108


Diagnosis Procedure With Self-Diagnosis Function (Without CONSULT-II)....108


DESCRIPTION....108


SELF-DIAGNOSIS PROCEDURE....108


SELF-DIAGNOSIS DISPLAY....108


SELF-DIAGNOSIS DISPLAY ITEMS....108


HOW TO ERASE SELF-DIAGNOSIS....109


CAN Communication....109


SYSTEM DESCRIPTION....109


For Fast and Accurate Trouble Diagnosis....109


Basic Inspection....109


BASIC INSPECTION 1: POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY....109


BASIC INSPECTION 2: RAS WARNING LAMP INSPECTION....109


BASIC INSPECTION 3: RAS CONTROL UNIT POWER SUPPLY CIRCUIT AND GROUND CIRCUIT INSPECTION....109


Trouble Diagnosis Chart....110


SELF-DIAGNOSIS....110


DIAGNOSIS CHART BY SYMPTOM....111


Inspection 1: RAS Control Unit Malfunction....112


Inspection 2: Motor Power Supply System....112


Inspection 3: RAS Motor Output Malfunction....114


Inspection 4: Vehicle Speed Signal....115


Inspection 5: Steering Angle Signal Malfunction....115


Inspection 6: Rear Main Signal and Rear Sub Signal Malfunction....117


Inspection 7: VDC Malfunction....119


Inspection 8: Engine Speed Signal Malfunction....119


Inspection 9: CAN Communication System Malfunction....120


Inspection 10: Stop Lamp Switch Harness....121


Inspection 11: RAS Warning Lamp Harness....121


Diagnosis Chart by Symptom 1....123


Diagnosis Chart by Symptom 2....123


Check RAS Static/Dynamic Characteristics....125


Component Parts Inspection....126


RAS MOTOR RELAY....126


RAS MOTOR....126


REAR WHEEL STEERING ANGLE SENSOR....126


TILT/TELESCOPIC....127


PRECAUTIONS....127


Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”....127


Precautions for Battery Service....127


TILT & TELESCOPIC SYSTEM....128


System Description....128


OPERATION....128


Component Parts and Harness Connector Location....128


Schematic....129


Wiring Diagram—TILTEL—....130


Terminals and Reference Values for Automatic Drive Positioner Control Unit....133


Preliminary Check....134


POWER SUPPLY AND GROUND CIRCUIT INSPECTION....134


Symptom 1: Telescopic System does not Operate....135


Symptom 2: Tilt System does not Operate....137


acc....141


Table of Contents....141


PRECAUTIONS....142


Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”....142


Precautions for Battery Service....142


ACCELERATOR CONTROL SYSTEM....143


Components....143


Removal and Installation....143


REMOVAL....143


INSTALLATION....143


INSPECTION AFTER INSTALLATION....143


acs....145


Table of Contents....145


AUTOMATIC SPEED CONTROL DEVICE (ASCD)....146


Description....146


at....147


Table of Contents....147


INDEX FOR DTC....151


Alphabetical Index....151


DTC No. Index....152


PRECAUTIONS....153


Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”....153


Precautions for Battery Service....153


Precautions for On Board Diagnostic (OBD) System of A/T and Engine....153


Precautions....154


Service Notice or Precautions....155


A/T FLUID COOLER SERVICE....155


OBD-II SELF-DIAGNOSIS....155


PREPARATION....156


Special Service Tools....156


Commercial Service Tools....157


A/T FLUID....158


Changing A/T Fluid....158


Checking A/T Fluid....158


A/T Fluid Cooler Cleaning....160


A/T FLUID COOLER CLEANING PROCEDURE....160


A/T FLUID COOLER DIAGNOSIS PROCEDURE....161


A/T FLUID COOLER INSPECTION PROCEDURE....162


A/T FLUID COOLER FINAL INSPECTION....162


A/T CONTROL SYSTEM....163


Cross-sectional View....163


Shift Mechanism....164


CONSTRUCTION....164


FUNCTION OF CLUTCH AND BRAKE....164


CLUTCH AND BAND CHART....165


POWER TRANSMISSION....166


“N” Position....166


“P” Position....166


“D1” Position....167


“M1” Position....168


“D2” Position....169


“M2” Position....170


“D3” and “M3” Positions....171


“D4” and “M4” Positions....172


“D5” and “M5” Positions....173


“R” Position....174


TCM Function....175


CONTROL SYSTEM OUTLINE....175


CONTROL SYSTEM DIAGRAM....175


CAN Communication....176


SYSTEM DESCRIPTION....176


Input/Output Signal of TCM....176


Line Pressure Control....177


LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PATTERN....177


Normal Control....177


Back-up Control (Engine Brake)....177


During Shift Change....178


At Low Fluid Temperature....178


Shift Control....178

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